CN104508217A - Interlocking blocks and tiles for buildings - Google Patents

Interlocking blocks and tiles for buildings Download PDF

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Publication number
CN104508217A
CN104508217A CN201380037674.2A CN201380037674A CN104508217A CN 104508217 A CN104508217 A CN 104508217A CN 201380037674 A CN201380037674 A CN 201380037674A CN 104508217 A CN104508217 A CN 104508217A
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CN
China
Prior art keywords
assembly
mould
panel
interlock
building
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Pending
Application number
CN201380037674.2A
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Chinese (zh)
Inventor
查尔斯·考尔德·布雷
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Individual
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Individual
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Publication of CN104508217A publication Critical patent/CN104508217A/en
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Classifications

    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/02Structures consisting primarily of load-supporting, block-shaped, or slab-shaped elements
    • E04B1/12Structures consisting primarily of load-supporting, block-shaped, or slab-shaped elements the elements consisting of other material
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/38Connections for building structures in general
    • E04B1/61Connections for building structures in general of slab-shaped building elements with each other
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B7/00Roofs; Roof construction with regard to insulation
    • E04B7/20Roofs consisting of self-supporting slabs, e.g. able to be loaded
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C1/00Building elements of block or other shape for the construction of parts of buildings
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C1/00Building elements of block or other shape for the construction of parts of buildings
    • E04C1/40Building elements of block or other shape for the construction of parts of buildings built-up from parts of different materials, e.g. composed of layers of different materials or stones with filling material or with insulating inserts
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/32Arched structures; Vaulted structures; Folded structures
    • E04B1/3211Structures with a vertical rotation axis or the like, e.g. semi-spherical structures
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/32Arched structures; Vaulted structures; Folded structures
    • E04B2001/327Arched structures; Vaulted structures; Folded structures comprised of a number of panels or blocs connected together forming a self-supporting structure
    • E04B2001/3276Panel connection details
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/32Arched structures; Vaulted structures; Folded structures
    • E04B2001/3294Arched structures; Vaulted structures; Folded structures with a faceted surface

Abstract

A set of prefabricated, interlocking plastics components for construction of a building of any shape is described. The components are preferably rotationally moulded or extruded as regular shapes (rectangles, triangles or hexagons) from thermoplastics materials. Moulding allows each component to be comprised of more than one region or layer of material, or to include a void. The building can be carried to a site as individual or aggregated components as dictated by the transport facilities available, then erected at the site. Disassembly is facilitated if non-adhesive fasteners are used to secure the tongue and groove joints.

Description

For interlocked block and the tile of building
Technical field
The present invention relates to building; Relate to the building be made up of narrow modular member, and in particular to by rotational molding process by plastics formed can the building made of interlocking modules parts.
Background technology
Inventor is illustrated the building of the such as house and so on be made of plastics by rotational molding process in large-scale baking oven in advance, described large-scale baking oven maintains only with the heating mould that an axis rotates, and the plastic grain (be set to solid or be set to foam) of Selective type is supplied to mould inside simultaneously.This type of baking oven can be produced diameter and be several meters and the all-in-one-piece rotunda of liftoff several meters.
Inventor is illustrated the assembly of elements for building be made up of the plastics melting by Rotomolding techniques in advance, but the shape of parts is usually determined by the shape of Rotating oven and is remained bending or circular form, instead of determines by accordance with the daily building convention trying hard to come with the rectangle of such as fragment of brick and so on or cubic modules the Rectangle building that assembled dimension is not limit.Such as, in WO/2008/133535, applicant describes " the bell product that can be converted to house is made in the following manner in metal die, that is, described metal die at one end opening and around horizontal axis slow circumvolve in baking oven ".The diameter of described baking oven is 2 meters.
The structure completed in prior art still has restriction to the size of Rotating oven.In WO2010/036130, applicant describes a kind of single-shaft-rotation molding apparatus, and described single-shaft-rotation molding apparatus is easy to be formed the plastics of the smooth or bending 3D shape of the module be suitable for as building.What generic module was made thus builds, detachable building can to disassemble state shipment and to be built by unbred staff at the scene.These modules can be made up of wood or plastics.Preferred module is made by rotational molding and is comprised the heat insulation cavity filling for heat isolation.A further baking oven is used to make large cylinder.After the removing, the cylinder of heat is flattened as plastic sheet is to be used as floor.
the problem solved:
If the technique of the prior art of inventor can be revised, with produce molding and interengageable cube structure (being similar to fragment of brick or concrete block), so builder can build the building that size " exceedes " baking oven size.
target:
The target of the application be to provide a kind of at the scene fast, simple and building that is that easily build, or be at least the public a kind of useful selection be provided.
Summary of the invention
In wide in range first, the invention provides can interlock assembly, comprise be used in building construction can the cover group of reciprocal interlocking, wherein, the outside that each assembly of described cover group has inside and is made up of the thermoplastic melted; Each assembly meets at least about the modular size of complementary interlock part, and the assembly of described cover group comprises:
Rectangle wall panel, described panel can along two vertical axis interlockings;
Have the rectangle facade panel of dome-shape outer surface, described panel can along two vertical axis interlockings;
Have the rectangle facade panel of environmental resistance external surface, described panel can along two vertical axis interlockings.
Preferably, the any of the part as cover group illustrated before this section can use tenon complimentary engagement part and groove complimentary engagement part by interlock assembly, size that described tenon complimentary engagement part and groove complimentary engagement part have standard along the matched edges of assembly, that match, described fastener comprises interlocking part; Described fastener can be bonded together by adhesive or physics securing member.
In a related aspect, with illustrated before this section can the further scope of assembly that matches of interlock assembly, described assembly is selected from following scope: turning column of can interlocking; Can to interlock rectangle overall height wall panel; Can to interlock elongated roof sheet tile panel; Window frame; Doorframe; There is the panel of the integrated window in fenestra; There is the panel in the gap can inserting described window frame; And the panel in the gap can inserting window is formed when interlocking.
In main at one, described assembly is fused together by the thermoplastic granulates with at least the first component and forms; Described assembly is melted in together in the mould of heating.
In the first related fields, the skin of assembly is made up of a melting solid completely, described melting solid is formed by the first selection component heating also melting in the mould of heating by the rotary course of mould, and described first selects component to comprise the thermoplastic granulates of the non-foam type of the first kind; Described skin surrounds a space.
In a selection of the first related fields, a described outer field part for assembly is made up of a melting solid, a described melting solid by mould non-abundant rotate time heating second of melting select component to be formed in the mould of heating, described second selection component comprises the thermoplastic granulates of the non-foam type of the first kind; Described skin surrounds a space.
In the second related fields, the described fill gaps of described component internal has the foams of fusing, to be comprised in after molding in non-foam outer body to make described foams and with described non-foam outer body jointly form described can interlock assembly, wherein, described foams are by introducing the thermoplastic granulates of foam-type continuously in the mould of heating and being formed.
Of the present invention second wide in range in provide a kind of method for the manufacture of building assemblies of can interlocking, said method comprising the steps of:
Set up one for each difform assembly can open and releasable mould;
Baking oven is heated to operating temperature;
For each mould loads a certain amount of thermoplastic preferably as particle;
Be placed on by each mould in described baking oven also makes described mould rotate simultaneously, is all coated with described thermoplastic in inside to make all parts of described mould;
Remove each mould over time, become and allow described mold cools down;
Open described mould;
And alternatively, each assembly is pruned, controlled to make the size of described assembly.
Of the present invention 3rd wide in range in provide a kind of can the assembly of lock range; Each assembly has the outside and inside that are made up of the thermoplastic melted; Each assembly meets the modular size about complementary interlock assembly, but contrary with the first wide in range aspect, and described assembly is selected in the scope comprising one group of assembly with triangular-shaped profile and a group and have the non-rectangle building block of the assembly of hexagonal outline; Described building block is interlocked by the tongue and groove joint component provided along each described edge.
Preferably, assembly is kept together by one or more following fastening methods at fastener place:
A) run through the physics securing member of fastener, whereby assembly is kept each other;
B) be molded as the physics securing member of fastener, select in the scope of the handle matched and slot;
C) plastics glue, described plastics glue is selected from comprising two parts glue dissolving glue, such as epoxy resin and so on and the glue come into force when becoming dry;
D) local apply heat, whereby by assembly local melting to going up each other, described heat comprises coming self-heating rifle, from supersonic generator, from the heated filament included or the heat from the hot object reversibly penetrated;
E) preferably, physics securing member can be disassembled out, to make described building to be disassembled and removed after building a period of time of use.
Preferred embodiment
The explanation of the present invention provided in the application only provides by way of example, instead of in the mode limited the scope of the invention.
In the full text of this manual, unless the context requires otherwise, otherwise word " comprises (comprise) " and modification " comprising " or " comprises " will be understood to imply the group comprising described things or step or things or step, and does not get rid of the group of any other things or step or things or step.The each document quoted herein, reference paper, patent application or patent intactly clearly comprise in this application by reference to mode.Reference for the information quoted in the material quoted or literary composition be not appreciated that admit described material or information be common practise a part or for New Zealand or arbitrarily other countries are known.
Accompanying drawing explanation
Fig. 1 is the oblique perspective view of a part for the building describing primary clustering;
Fig. 2 is the different aspect of the described part of building;
Fig. 3 (Fig. 3 a, 3b and 3c) is an example of half high building block.Fig. 3 d is the cross section of building block;
Fig. 4 is the details that screw tightening engages;
Fig. 5 is the details of the lateral view of roof sheet tile;
Fig. 6 is the details of the lower view of roof sheet tile;
Fig. 7 is that roof sheet tile is from the details viewed from downside;
Fig. 8 is that turning column is from the details viewed from groove engagement side;
Fig. 9 is the triangle building block with two tenon sides and a groove side;
Figure 10 is a part for the polyhedron enclosure wall being suitable for use as house and being made up of all tiles as shown in Figure 9;
Figure 11 is the isometric view of whole panel altitude modules;
Figure 12 a and 12b is the aedicula built by whole panel altitude module of type shown in Figure 11 in front view and plan view;
Figure 12 c is the decomposition view of the building of Figure 12 a and 12b.
Detailed description of the invention
example 1
According to the present invention, can the cover group of interlock assembly be made up of the thermoplastic melted for construction of buildings.Preferably, whole parts manufacture by using single-shaft-rotation molding type process to be shaped in a mold.
One group of rectangle or cubical building block instead of fragment of brick or the concrete block of interlocking can be provided by interlock assembly, comprise for one group of half-size scale building block of construction of buildings, one group of turning column and one group of roof panels tile.Each assembly meets the mutual standardized size of one group of interlocking about each assembly or bonding part.Those modular sizes are also convenient to be applicable to local building construction.Whole parts in scope preferably can be joined together at the interlocking joint matched.These parts with consistent size share a public connector or engaging mechanism.Parts in scope comprise half-size scale and full-scale building block, turning column and door or window frame and roof sheet tile.These parts can be squarish or can be such as shown in Figure 11 and 12-a, b and c those and so on elongated shape.Notice, preferred elongated roof sheet tile is only part " cubical ", this is because each tile comprises dish-shaped cross section.Tile be used to assembled side-by-side and the passage making each dish down.
Each component is made by the Rotomolding techniques in mould and is therefore made up of the thermoplastic matched.An example of fusible plastics is vinyons; Such as, the 6355Farm Bureau in U.S. Alan town, the ICORENE 3840 of the ICO Polymers limited company making of postcode 18106.This is the intensive vinyon of a kind of linear medium (Linear Medium Density Polyethy1ene p1astic material).Road as is known in the art, can use various resin with different qualities, such as based on identical ethene and comonomer miscellaneous (hexene, butylene or octene) raw-material synthetic.This type of material all can obtain in solid environment and foam environment.Preferred molding temperature is between 180 to 280 degrees Celsius.Preferred single-shaft-rotation moulding technology is at least illustrated in PCT/NZ2008/000096 (WO/2008/133535), wherein, the performance of general rotational molding process comprises more than the large-scale, smooth of one deck plastics towards making or has the sheet material at angle to develop by applicant.The typical assembly made in this way has the hollow or thinning center of being surrounded by solid outer profiled shell, and described shell contacts with the wall of mould and is suitable in inner or outer exposed.Hollow or thinning center can be occupied by hot isolation part, and hot isolation part can be made up of or be filled with the still hard molten thermoplastic material be made up of foam generation particle of low-density, foam-like space.Space can comprise the liquid of storage.Certainly, to be made by other techniques or the assembly be made up of the natural products of such as wood and so on can merge with rotational molding assembly.Alternatively, each tile has the internal partition warmware selected in the scope of the plastics comprising spumescence more, animal or plant fiber or rock or glass wool.
wall assembly
Fig. 1 and 2 shows the oblique perspective view of a part for the building 100 be made up of the assembly generating in rotational molding machine.In order to be interpreted as object, so roof 102 is incomplete.For wall provides the conduit 106 (Fig. 2) on basis can be formed by concrete or metal.Wall 101 (and the 101A only in Fig. 2) is made up of a collection of interlocked rectangular segment as described below (such as 110,110a and 110b), these rectangular segment of can interlocking closely are combined with groove 114 fastener (details provides following) mutually by tenon 113 in an assembling process, thus make enough large plane wall.Fig. 1 shows the opening 103 for door and another opening 104 for window.Door has the lintel be made up of half high building block 111.This building block all has tenon (not shown) in every side.As shown in figs. 1 and 2, whole frames of door are all groove fasteners.Turning column 105 (separately seeing Fig. 8) is for being provided with enough joggle components along side and being provided with enough groove fasteners to hold one section of material of the fastener (such as, three-roller type stacked group (three-high stack)) of multiple building block along opposite side.Wall 101 is separated in vertical plane with the other end wall 101A by turning column.Because the alternating layer of common construction method applying unit fragment of brick is to provide intensity as fragment of brick wall, thus half-breadth building block 115 by the use that replaces to start to carry out each process of pieces of wall.Although can to drill hollow or thinning center and the mode being parallel to outer wall holes to insert reinforcing bar or other stretching bars when norm of construction require, but described composite member be reinforced not included in the vertical concrete of inside and iron staff.Wall is seated on conduit component 106.Will describe in detail as follows, roof 102 is made up of a collection of elongated roof unit.
Fig. 2 shows the like combinations part from different visual angles, and indicates wall 101A.
Fig. 3 (as Fig. 3 a, 3b and 3c) provides the dimensional details of half-breadth (800 × 400mm) building block of an example and detailed orthogonal view.It should be noted that the size corresponding with the standard block series of the exposed surface presenting 800 × 800mm is only example, instead of limit size range provided by the present invention by any way.Such as, although the typical gate-width of the size conforms of 800mm, still size can be arranged as and meet the normally used universal multiple of 1.2 meters of builder.The popular of any one size may be controlled by the cost (cost may be subject to the impact of scrappage) making individual unit to a certain extent.The degree of depth of fastener or the impact of final composite member intensity desired highly to a certain extent.Preferably, the degree of depth of groove is a bit larger tham the height of tenon.
The building block of a preferred type is molded as basic hollow.
At this, details that preferred fastener configures is described.Fig. 3 comprises the exemplary measurements of parts 3a and 3b represented with millimeter.Fig. 3 (a) be can interlocked block along the edge elevation at an edge, wherein, 301 is groove across the face extending through plotting planes towards observer or recess.
Only provide in an illustrative manner in the drawings and be of a size of: the building block of 800 × 400mm (usable area) has the thinner tenon extending 70mm from two adjacent edge genesis.The thickness of building block is 170mm; The thickness of tenon is 148mm, and each " tenon lid " around the recess that the 70mm on two other neighboring edge is dark reserves 10-11mm.These tenon sizes are suitable for the material-i.e. molten thermoplastic material of building building block.
In use, the tenon 306 of each recess receivability adjacent block.300 is the groove received along edge from the tenon 305 of another building block.Although building block can be fixed together realize more simple installation and more simply disassemble (see hereinafter) by screw, building block can also be binded by glue.302 are a face of building block and may are outsides, and 304 is another faces may be inner face.(under normal circumstances, although for the face be exposed under weathering preferably have coated its dyestuff or pigment or when being exposed under weathering for extending other additives in building block life-span, these two faces also can exchange.The moulding technology of inventor provides the step for different thermoplastic mixtures being coated to every side.) 303 expression indexing troughs, described indexing trough (indexing groove) receives the inwardly outstanding tenon of another building block.This is mainly useful in the process of interim keeper using composite member.Fig. 3 (b) shows the face across the opposite edges elevation of building block and runs through the tenon 306 of drawing plane towards observer.
Fig. 3 c is the elevation of typical building block, shows size and provides the tenon along two neighboring edges.302 is faces of building block.305 and 306 is two tenons.
Fig. 3 d shows the preferred dome-shaped surface 307 on outer (exposure) surface of building block cross section.The described dome formed by the disk like shape in a face of mould (such as being heated by sunshine) when being heated provides the controlled thermal expansion of dome.If external surface keeps smooth, then expand and shrink uncontrolled and whole building block and may bend.Material thickness may be increased in this section.Miscellaneous part is as specified before.Internal voids may use foam-like melting heat plastic body to carry out filling or being partially filled.
roof (tile) assembly
Fig. 5,6 and 7 shows independent one that partly completes in the roof sheet tile on roof 102 of a collection of building in FIG.Fig. 5 is longitudinal cross-section, shows the empty internal 506 of roof sheet tile, and roof sheet tile is applicable to be engaged side by side as illustrated by other parts of this section by this type of tile a collection of and fix.In these tiles each for from ridge along middle part across half roof, make the size of the length determination underlying space of selected tile.But these tiles can be engaged end by end; Preferably engage with waterproof type and be supported in and be parallel on the Intermediate purlin of ridge.Fig. 7 shows the details of the selective linkage arrangement 502,505 provided in tile end.Conventional waterproof plate not being both environmentally along the ridge on roof is useful.For being placed and being attached at the transverse groove 503 (see Fig. 5 and 6) at the top layer place of building block near the bottom 505 that each tile is included in tile 112.The angle being formed obliquely the described transverse groove on the downside of tile determines the angle of tile to vertical plane to a certain extent, this is because as shown in fig. 1, described slot is on the top of wall.Tile to be fixed to downwards on wall and to be fixed on another batch of tile at Free Surface 501 place by being fixedly used to described in other parts of this section.The surface 502 facing sky caves inward, and is to obtain intensity and contributing to rainwater-collecting to a certain extent to a certain extent.(arrange in this not shown gutter.) soffit shown in Figure 6 is outwardly from drawing plane.Space below tile filled up loosely in building course use (such as) gauze remain on original place such as animal hair live fine hair and so on fiber with increase roof heat isolation.
turning
An example of turning column 105 illustrates at 105 places of Fig. 1 and 2 and is shown specifically in fig. 8.Described example is from side---and " groove " side 114 illustrates.Described drawing shows the crucial hollow nature of turning column, and the structure of turning column can be realized by rotational molding, provides relatively light column whereby.Opening 114 can use the building block of insertion to reinforce for transport, although once assembling, the composite member tenon of wherein fixing wall tile keeps edge (see Fig. 3 a, 3b or 3c) separated from one another.The outstanding building block of such as 113 and so on is " tenon " element matched for the corresponding groove in three layers of building block middle level with 110 in such as Fig. 1 and so on.
securing member
Each assembly uses one or more following preferred fastening methods to keep together:
A, run through the physics securing member of fastener, whereby assembly is kept each other.This option allow expect need elsewhere time, one local use building after disassemble.Fig. 4 shows an example of physics securing member, the screw 401 and 402 namely in the section striding across the fastener between building block 110 and 110a.
B, physics securing member can be molded fastener, and described physics securing member can be selected in the scope comprising chimeric lug pin and the slot matched.For disassembling, permission can be provided to be inserted by instrument and push back the perforate (not shown) of lug pin.
C, plastics glue, described plastics glue is selected from comprising two parts glue dissolving glue, such as epoxy resin and so on and the glue come into force when becoming dry.
D, local apply heat, whereby by assembly local melting to going up each other, described heat comprises coming self-heating rifle, from supersonic generator, from the heated filament included or the heat from the hot object reversibly penetrated.
E, rope, linen thread or string or rawhide (rawhide) can be used to structure to be held together.The hole of tile to be bound is passed and not shown for making binding.This pores makes when assembling.
The physics securing member different from adhesive allows the building to making to disassemble, and can be re-arranged as another configuration to make described building or is taken away and be transported to another place.
Present invention also offers the roof sheet tile assembly as shown in Fig. 5,6 and 7.
example 2
Explanation is before assumed to rectangular module.If assembly is triangle building block on the contrary, and especially can be firmly bonded together to allow the surface plane of any one triangle building block different from the surface plane of the triangle building block of joint, then be easy to build by the universal polyhedron house of architect Buckminnster Fuller.The roof composite member that polyhedron house is as broad as long, groove side is oriented to lower placement to facilitate draining.Fig. 9 shows the front elevation drawing of the example triangle building block 900 with 901, the 902 and groove edge 903 in two tenon edges.Only about half of triangle building block needs a tenon edge and two groove edges.Figure 10 shows a part for the POLYHEDRAL COMBINATORICS part made by triangle building block 900.In building block, the groove aspect of two can be seen at 1001 places, and this also show the appreciable thickness of each independent triangle building block.
example 3
Example 1 assumes that triangular elements can flatly and vertically interlock to be formed the vertical wall height of expectation as fragment of brick or concrete block.Preferred manufacturing process allows to manufacture with full panel height part on the contrary with many assemblies, and each assembly has the height identical with the wall completed.Even if as overall height (such as, 2.4 meters high), hollow or the middle assembly for foam does not weigh for carrying and being placed on tram.See Figure 11, this figure depicts two alignment with the overall height wall panel assemblies (120) of interlocking with turning column (105) with " decomposition view ".Last overall height assembly (130) is provided for the narrower wall section part of needs, the framework of such as door or window.
And then after pressing, each assembly can be placed in the flat belts of movement, can solidify when not deformation to make assembly.
As illustrated examples, the small-sized workman dwelling of being built by this class full panel altitude module is shown in the decomposition view 12c of Figure 12 a (elevation), 12b (plan view) and assembly 600.Figure 12 c comprises: floor panel 122, cutting wall panel 121, window lintel 123, door lintel 111 and two frame members 130 for the formation of window frame.
method
The principle of described assembly manufacture method is illustrated before inventor, but the shape of some amendments and mould is novel.An exemplary method for the manufacture of interlock assembly according to the present invention comprises the following steps:
A, can open and releasable mould for difform establishment of component one, described mould can conduct heat to inside, and described mould in use can be maintained the passage for particle being introduced mould inside when rotating;
B, baking oven to be heated to operating temperature-this operating temperature relevant with the softening temperature of selected thermoplastic, typically between 180 to 280 Kelvin degrees;
C, each mould to be placed in baking oven and by mold heated to the temperature selected;
D, while making mould rotate a period of time, introduce the non-foam thermoplastic of the first graininess, be coated with thermoplastic to make the internal pore of mould inside in inside;
F, over time, remove each mould and allow mold cools down;
G, open mould;
H and alternatively, use cutting implement-such as with grip the saw of pincers or fixture or slotting cutter at least to each molding and the engaged fit surface of the assembly of cooling prune-so that completely Control Component size and there is not contraction or sagging.
Many assemblies described herein cannot make with twin shaft closed mould.Temperature is set as the best by experience.Too low temperature will cause fusing time to extend, and too high temperature causes the decomposition of plastics.Reading depends on the layout of sensor.Certainly, temperature also depends on the plastics of selection.
Modification in step (e) is that each assembly provides the heat isolation of improvement and extra mechanical strength when exceeding and gaining in weight.
Modification in step (d) comprises (d1), first modification of non-foam granular mixture is placed on the first surface of tile or similar item, in stirring or only make mixture melt while part rotary die, and (steps d 2) makes mould revolve turnback subsequently, second non-foam granular mixture is introduced mould, and make mould start single-shaft-rotation subsequently, with the remainder making the second mixture gradually cover mould inner surface.This amendment causes the inner surface of mould to have different components, and such as, a component comprises pigment (such as, titanium dioxide is used for white, iron oxide is used for redness or carbon is used for black).
Should be understood that, these assemblies are easy to be stacked for transport, such as, be stacked on bracket or in container.Building block can make by injecting molding or other method instead of rotational molding.
Elongated member shown in some assemblies, particularly Figure 11 and 12 can be made at low cost by plastic extrusion technology.Box-shaped extruding (extruded box) cross section comprising the groove fastener along two neighboring edges and the joggle component along an edge has been made in this modification.Post-processed comprises the following steps: square in such as 800mm spacing place cutting along box section, the tenon section made separately is inserted and is adhered to its position with the building block made along two neighboring edge supporting joggle seaming element.
various modification
Door and window self are not described, but can be made up of plastics or wood or glass, and can be replaced by simple curtain in some cases.
For wall provides the conduit 106 on basis to be made of metal.
Can paint in the surface exposed, such as, be coated with white paint for heat insulation.
In order to reduce total plastics consumption, stone pellet can mix with thermoplastic for molding at least some assembly.
Alternatively, at least some assembly is made up of the material of the non-thermoplastic material based on concrete.
Building block can by injecting molding but not rotational molding making.
Making of building block can by extruding the box section comprising the groove fastener along two neighboring edges and the joggle component along an edge, and along box section after such as 800mm spacing place cutting is square, the tenon section of separation is inserted and is adhered to tram, with the building block made along two neighboring edge supporting joggle seaming element.
The flat surface of the building block illustrated before this section can be replaced by curved surface; Preferably, simultaneously at more than one plane inner bending, to provide the per unit weight intensity of increase.Except dome-shaped wall described before this section, a kind of building block of form presents the fold of the spacing with about 50mm.
result and advantage
The invention provides the precast segment for building, using make it possible to according to available transportation facility by building as separately or the assembly carrying of set to scene, build at the scene subsequently.Alternatively, all parts of building is by temporary attachment instead of permanently fuse together, and can be disassembled when no longer needing to make building and reuse elsewhere.
Inventor believes, these buildings can be particularly useful as the house of relieving the people in stricken areas or for providing refuge to homeless people.
Finally, should be understood that, described in the application and/or the scope of the present invention explained be not limited to specific embodiment.

Claims (9)

1. can an interlock assembly, comprise be used in building construction can the cover group of reciprocal interlocking, it is characterized in that, the outside that each assembly of described cover group has inside and is made up of the thermoplastic melted; Each assembly meets at least about the modular size of complementary interlock part, and the assembly of described cover group comprises:
A) rectangle wall panel, described panel can along two vertical axis interlockings;
B) have the rectangle facade panel of dome-shape outer surface, described panel can along two vertical axis interlockings;
C) have the rectangle facade panel of environmental resistance external surface, described panel can along two vertical axis interlockings.
2. according to claim 1 be used as a part for described cover group can interlock assembly, it is characterized in that, matched edges along described assembly provide tenon complimentary engagement part and the groove complimentary engagement part of size that have standard, that match, and described fastener comprises interlocking part; Described fastener can use adhesive or physics securing member to be bonded together.
3. with described in claim 2 can the further scope of assembly that matches of interlock assembly, it is characterized in that, described assembly is selected from following scope: turning column of can interlocking; Can to interlock rectangle overall height wall panel; Can to interlock elongated roof sheet tile panel; Window frame; Doorframe; There is the panel of the integrated window in fenestra; There is the panel in the gap can inserting described window frame; And the panel in the gap can inserting window is formed when interlocking.
4. according to Claims 2 or 3 can interlock assembly, it is characterized in that, described assembly is fused together by the thermoplastic granulates with at least the first component and forms; Described assembly is melted in together in the mould of heating.
5. according to claim 4 can interlock assembly, it is characterized in that, the skin of described assembly is made up of a melting solid completely, described melting solid is formed by the first selection component heating also melting in the mould of heating by the rotary course of mould, and described first selects component to comprise the thermoplastic granulates of the non-foam type of the first kind; Described skin surrounds a space.
6. according to claim 4 can interlock assembly, it is characterized in that, a described outer field part for described assembly is made up of a melting solid, a described melting solid by mould non-abundant rotate time heating second of melting select component to be formed in the mould of heating, described second selection component comprises the thermoplastic granulates of the non-foam type of the first kind; Described skin surrounds a space.
7. according to claim 5 or 6 can interlock assembly, it is characterized in that, the described fill gaps of described component internal has the foams of fusing, to be comprised in after molding in non-foam outer body to make described foams and with described non-foam outer body jointly form described can interlock assembly, wherein, described foams are by introducing the thermoplastic granulates of foam-type continuously in the mould of heating and being formed.
8., for the manufacture of a method for building assemblies of can interlocking, said method comprising the steps of:
A) set up one for each difform assembly can open and releasable mould;
B) baking oven is heated to operating temperature;
C) for each described mould loads a certain amount of thermoplastic being preferably particle;
D) be placed on by each described mould in described baking oven also makes described mould rotate simultaneously, is all coated with described thermoplastic in inside to make all parts of described mould;
E) remove each mould over time, become and allow described mold cools down;
F) described mould is opened;
G) and alternatively, each assembly is pruned, is controlled to make the size of described assembly.
9. can the assembly of lock range, the outside that each assembly has inside and is made up of the thermoplastic melted; Each assembly meets the modular size about complementary interlock assembly, it is characterized in that, described assembly is selected in the scope comprising one group of assembly with triangular-shaped profile and a group and have the non-rectangle building block of the assembly of hexagonal outline; Described building block is interlocked by the tongue and groove joint component provided along each described edge.
CN201380037674.2A 2012-07-16 2013-07-16 Interlocking blocks and tiles for buildings Pending CN104508217A (en)

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NZ60126012 2012-07-16
NZ601260 2012-07-16
PCT/NZ2013/000127 WO2014014366A1 (en) 2012-07-16 2013-07-16 Interlocking blocks and tiles for buildings

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CL (1) CL2015000108A1 (en)
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WO2014014366A1 (en) 2014-01-23
RU2015101344A (en) 2016-08-27
BR112015000977A2 (en) 2017-09-26
AU2013290829A1 (en) 2015-03-05
CL2015000108A1 (en) 2015-07-17
MX2015000602A (en) 2016-03-11
CA2878851A1 (en) 2014-01-23
EP2872705A4 (en) 2016-03-09
US20150152631A1 (en) 2015-06-04
IN2015DN00553A (en) 2015-06-26
EP2872705A1 (en) 2015-05-20
JP2015528075A (en) 2015-09-24
PH12015500077A1 (en) 2015-03-02
ZA201501050B (en) 2016-01-27

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