CN104499221A - 用于废旧衣物制备的涤纶纤维除静电装置 - Google Patents

用于废旧衣物制备的涤纶纤维除静电装置 Download PDF

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CN104499221A
CN104499221A CN201410662957.2A CN201410662957A CN104499221A CN 104499221 A CN104499221 A CN 104499221A CN 201410662957 A CN201410662957 A CN 201410662957A CN 104499221 A CN104499221 A CN 104499221A
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polyster fibre
polyester fibers
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王聚山
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ANHUI JUSHUN PLASTIC INDUSTRY TECHNOLOGY Co Ltd
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Abstract

一种用于废旧衣物制备的涤纶纤维除静电装置,包括一能够采用蒸汽进行加热的箱体,该箱体内具有一容腔,所述容腔上部设有能够将该容腔盖合的盖体,盖合后使容腔呈密闭状态,在所述容腔内放入有高分子型阳离子抗静电剂,所述箱体两端分别设有导辊,用于传导涤纶纤维,使涤纶纤维能够顺利从箱体内穿过,在所述容腔内间隔设有横梁,在所述横梁上间隔设有定位杆,用于形成对涤纶纤维的定位,使涤纶纤维均匀分布在高分子型阳离子抗静电剂中,利用蒸汽对箱体内的高分子型阳离子抗静电剂进行加热,加温至260-270℃,使高分子型阳离子抗静电剂能够融入到涤纶纤维中,从而使涤纶纤维具有抗静电功效。

Description

用于废旧衣物制备的涤纶纤维除静电装置
技术领域
本发明涉及资源再利用技术领域,具体涉及一种用于废旧衣物制备的涤纶纤维除静电装置。
背景技术
资源的匮乏和被污染,这是当今全球共同面临的问题。而纺织工业与人们的生活密切相关,当今世界纺织工业也面临着两大问题:一是随着世界经济和科技的发展,纺织品的应用领域逐渐扩大,但其使用周期反而缩短,加之世界人口的飞速增长,纺织品的消耗量极具增加,导致纺织品原料出现紧缺,价格大幅度上扬。二是大量使用过的旧衣服大都被当作垃圾掩埋或焚烧,这既造成了资源浪费,又污染了环境。一件服装的完成包含了一个复杂的产业链和大量的能源消耗,在能源和资源越来越紧张的今天,废旧衣物的回收利用必将成为大家关注的焦点。
废旧衣物回收是一个不断壮大的产业领域。从经济的角度考虑,目前主要的纺织纤维价格上扬也促使厂家认真考虑如何提高利润。加强废旧衣物废料的回收利用,变废为宝,不仅对弥补纺织原料的不足具有重要意义,而且也是一项成本低、效益高、资源再利用、节能环保的项目。目前,大多数针对废旧衣物回收都采用物理回收法,即进行初步机械加工,开松或熔融等方法,再作为玩具或枕芯等填充物或工业用途织物。此法投资少,技术简单,但其获得的再生纤维品质差,企业利润低,极大地限制了废旧衣物的回收价值和再生经济价值。
如中国专利(CN103924325A)公开了一种混合材质的废旧衣物再生成为可纺纤维生产工艺技术,主要技术特征是:整个生产线设有非织物固体异物去除工序和设有均匀分布沉降的工序及采用多次钢针滚梳理工序,同时采用物理过滤的除尘技术,采用渐进式的风动技术,从而形成了一种全新的可将各种混合材质的废旧衣物再生成可纺纤维的无污染的自动化生产线,为解决大量废旧衣物的无害化处理提供了一种有效的方法。但其制成的可纺纤维在性能上并没有多大改善,利用率较低。
由于涤纶属于电介质,体积电阻率和表面电阻率都比较大,容易在表面聚集电荷。在涤纶纺丝过程中,纤维与纤维之间、纤维与金属之间因磨擦易产生静电,降低纤维集束性、平滑性及分纤性,对纤维后加工相关工序造成不良影响。
发明内容
本发明所要解决的技术问题在于提供一种方法简单,环境、经济效益好的用于废旧衣物制备的涤纶纤维除静电装置。
本发明所要解决的技术问题采用以下技术方案来实现:
一种用于废旧衣物制备的涤纶纤维除静电装置,包括一能够采用蒸汽进行加热的箱体,该箱体内具有一容腔,所述容腔上部设有能够将该容腔盖合的盖体,盖合后使容腔呈密闭状态,在所述容腔内放入有高分子型阳离子抗静电剂,所述箱体两端分别设有导辊,用于传导涤纶纤维,使涤纶纤维能够顺利从箱体内穿过,在所述容腔内间隔设有横梁,在所述横梁上间隔设有定位杆,用于形成对涤纶纤维的定位,使涤纶纤维均匀分布在高分子型阳离子抗静电剂中,利用蒸汽对箱体内的高分子型阳离子抗静电剂进行加热,加温至260-270℃,使高分子型阳离子抗静电剂能够融入到涤纶纤维中,从而使涤纶纤维具有抗静电功效。
上述高分子型阳离子抗静电剂是由以下重量份数的组分构成:二甲基二烯丙基氯化铵20份、丙烯酸羟乙酯15份、苯乙烯单体20份、聚二甲基硅氧烷二季胺盐10份、二甲基硅油50份、氯化铵5份、石墨烯微片10份、聚乙烯二醇10份、茶叶生物碱5份、十八醇0.5份、棕榈油2份、改性助剂5份、烟草纤维素5份;与涤纶纤维相容性好,抗静电性能持久,耐水洗性能优良;
上述改性助剂是由以下重量份数的组分构成:蓖麻油60份、氧化聚乙烯5份、硬脂酸2份、秸秆灰烬5份、抗氧剂2份、叔丁酚醛硫化树脂2份、大豆卵磷脂2份、印楝素2份、硫磺0.5份、阳离子淀粉5份、氯铂酸0.5份、烟草纤维素1.5份;
上述改性助剂的制备步骤如下:
1)将蓖麻油放入坩埚中加温至沸腾状态,在搅拌状态下氧化聚乙烯、硬脂酸、秸秆灰烬、抗氧剂、叔丁酚醛硫化树脂、大豆卵磷脂、印楝素、硫磺、阳离子淀粉、氯铂酸及烟草纤维素熬煮30-40分钟,呈粘稠状,然后冷却至块状;
2)将步骤1)中的块状物料送入研磨机中,在转速为150转/分的条件下,连续球磨4小时,过80目筛制得粉料;
3)取出步骤2)中研磨后的粉料,在零下3℃的环境下冷冻30分钟,进行改性处理,冷冻完成后真空包装即可。
上述石墨烯微片是以立体的蜂窝方式长晶生成(如同金刚石矿类),而每一个碳原子的四个价电子都形成共价键被束缚住了,不能形成定向移动的电子流,于是就不能导电,生成后石墨碳晶体利用湿式纳米研磨方式,以单一方向研磨,产生厚度为纳米化,面积为微米化的石墨烯微片。
本申请可根据下游产业的需要生产抗起线/抗静电/导电/防臭/防水/防辐射等功能的高性能纤维。
本发明的有益效果是:本发明通过合成二甲基二烯丙基氯化铵为有效组分的高分子型阳离子抗静电剂,对涤纶纤维进行抗静电化改性,调节纤维的摩擦性能,防止或消除静电积累,赋予纤维平滑、集束、抗静电、柔软等性能,使长丝顺利通过纺丝、拉伸、加弹、纺织及织造等工序。
附图说明
图1为本发明箱体结构示意图。
具体实施方式
为了使本发明实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合具体图示,进一步阐述本发明。
实施例1
如图1所示,一种用于废旧衣物制备的涤纶纤维除静电装置,包括一能够采用蒸汽进行加热的箱体1,该箱体1内具有一容腔2,所述容腔2上部设有能够将该容腔盖合的盖体3,盖合后使容腔2呈密闭状态,在所述容腔2内放入有高分子型阳离子抗静电剂,所述箱体1两端分别设有导辊4,用于传导涤纶纤维,使涤纶纤维能够顺利从箱体1内穿过,在所述容腔2内间隔设有横梁5,在所述横梁5上间隔设有定位杆6,用于形成对涤纶纤维的定位,使涤纶纤维均匀分布在高分子型阳离子抗静电剂中,利用蒸汽对箱体1内的高分子型阳离子抗静电剂进行加热,加温至260-270℃,使高分子型阳离子抗静电剂能够融入到涤纶纤维中,从而使涤纶纤维具有抗静电功效。
上述高分子型阳离子抗静电剂是由以下重量份数的组分构成:二甲基二烯丙基氯化铵20份、丙烯酸羟乙酯15份、苯乙烯单体20份、聚二甲基硅氧烷二季胺盐10份、二甲基硅油50份、氯化铵5份、石墨烯微片10份、聚乙烯二醇10份、茶叶生物碱5份、十八醇0.5份、棕榈油2份、改性助剂5份、烟草纤维素5份;与涤纶纤维相容性好,抗静电性能持久,耐水洗性能优良;
上述改性助剂是由以下重量份数的组分构成:蓖麻油60份、氧化聚乙烯5份、硬脂酸2份、秸秆灰烬5份、抗氧剂2份、叔丁酚醛硫化树脂2份、大豆卵磷脂2份、印楝素2份、硫磺0.5份、阳离子淀粉5份、氯铂酸0.5份、烟草纤维素1.5份;
上述改性助剂的制备步骤如下:
1)将蓖麻油放入坩埚中加温至沸腾状态,在搅拌状态下氧化聚乙烯、硬脂酸、秸秆灰烬、抗氧剂、叔丁酚醛硫化树脂、大豆卵磷脂、印楝素、硫磺、阳离子淀粉、氯铂酸及烟草纤维素熬煮30-40分钟,呈粘稠状,然后冷却至块状;
2)将步骤1)中的块状物料送入研磨机中,在转速为150转/分的条件下,连续球磨4小时,过80目筛制得粉料;
3)取出步骤2)中研磨后的粉料,在零下3℃的环境下冷冻30分钟,进行改性处理,冷冻完成后真空包装即可。
上述石墨烯微片是以立体的蜂窝方式长晶生成(如同金刚石矿类),而每一个碳原子的四个价电子都形成共价键被束缚住了,不能形成定向移动的电子流,于是就不能导电,生成后石墨碳晶体利用湿式纳米研磨方式,以单一方向研磨,产生厚度为纳米化,面积为微米化的石墨烯微片。
本申请可根据下游产业的需要生产抗起线/抗静电/导电/防臭/防水/防辐射等功能的高性能纤维。
以上显示和描述了本发明的基本原理和主要特征和本发明的优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的只是说明本发明的原理,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。

Claims (1)

1.一种用于废旧衣物制备的涤纶纤维除静电装置,其特征在于:包括一能够采用蒸汽进行加热的箱体,该箱体内具有一容腔,所述容腔上部设有能够将该容腔盖合的盖体,盖合后使容腔呈密闭状态,在所述容腔内放入有高分子型阳离子抗静电剂,所述箱体两端分别设有导辊,用于传导涤纶纤维,使涤纶纤维能够顺利从箱体内穿过,在所述容腔内间隔设有横梁,在所述横梁上间隔设有定位杆,用于形成对涤纶纤维的定位,使涤纶纤维均匀分布在高分子型阳离子抗静电剂中,利用蒸汽对箱体内的高分子型阳离子抗静电剂进行加热,加温至260-270℃,使高分子型阳离子抗静电剂能够融入到涤纶纤维中,从而使涤纶纤维具有抗静电功效;
上述高分子型阳离子抗静电剂是由以下重量份数的组分构成:二甲基二烯丙基氯化铵20份、丙烯酸羟乙酯15份、苯乙烯单体20份、聚二甲基硅氧烷二季胺盐10份、二甲基硅油50份、氯化铵5份、石墨烯微片10份、聚乙烯二醇10份、茶叶生物碱5份、十八醇0.5份、棕榈油2份、改性助剂5份、烟草纤维素5份;
上述改性助剂是由以下重量份数的组分构成:蓖麻油60份、氧化聚乙烯5份、硬脂酸2份、秸秆灰烬5份、抗氧剂2份、叔丁酚醛硫化树脂2份、大豆卵磷脂2份、印楝素2份、硫磺0.5份、阳离子淀粉5份、氯铂酸0.5份、烟草纤维素1.5份;
上述改性助剂的制备步骤如下:
1)将蓖麻油放入坩埚中加温至沸腾状态,在搅拌状态下氧化聚乙烯、硬脂酸、秸秆灰烬、抗氧剂、叔丁酚醛硫化树脂、大豆卵磷脂、印楝素、硫磺、阳离子淀粉、氯铂酸及烟草纤维素熬煮30-40分钟,呈粘稠状,然后冷却至块状;
2)将步骤1)中的块状物料送入研磨机中,在转速为150转/分的条件下,连续球磨4小时,过80目筛制得粉料;
3)取出步骤2)中研磨后的粉料,在零下3℃的环境下冷冻30分钟,进行改性处理,冷冻完成后真空包装即可。
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