CN104499160A - Production process of splendor cotton-like fabric - Google Patents
Production process of splendor cotton-like fabric Download PDFInfo
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- CN104499160A CN104499160A CN201410671226.4A CN201410671226A CN104499160A CN 104499160 A CN104499160 A CN 104499160A CN 201410671226 A CN201410671226 A CN 201410671226A CN 104499160 A CN104499160 A CN 104499160A
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- splendor
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Classifications
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/50—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads
- D03D15/56—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads elastic
-
- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
- A41D31/00—Materials specially adapted for outerwear
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/02—Yarns or threads characterised by the material or by the materials from which they are made
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/22—Yarns or threads characterised by constructional features, e.g. blending, filament/fibre
- D02G3/32—Elastic yarns or threads ; Production of plied or cored yarns, one of which is elastic
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02J—FINISHING OR DRESSING OF FILAMENTS, YARNS, THREADS, CORDS, ROPES OR THE LIKE
- D02J13/00—Heating or cooling the yarn, thread, cord, rope, or the like, not specific to any one of the processes provided for in this subclass
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/04—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2401/00—Physical properties
- D10B2401/20—Physical properties optical
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2501/00—Wearing apparel
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- Coloring (AREA)
- Woven Fabrics (AREA)
Abstract
The invention provides a production process of splendor cotton-like fabric. The production process includes the following steps: compositing POY (pre-oriented yarn) processed from super cotton-like polyester chips and FDY (fully drawn yarn) processed from conventional polyester chips by means of one-step spinning so as to obtain super cotton-like composite yarn; producing elastic cotton-like yarn with the fineness being 40D-150D through the two-for-one twisting process with the true twist range of 500-1100T/M, the heating process at the temperature of 180-195 DEG C and the false twisting step with the twist range of 2000-4300T/M; taking the elastic cotton-like yarn as warp yarn and weft yarn for weaving on a loom, and subjecting woven gray cloth to one-bath one-step dyeing to obtain the splendor cotton-like fabric. The splendor cotton-like fabric has the advantages of being strong in cotton feeling, soft in handfeel, fluffy, elastic, comfortable to wear, natural and tender in lustre like natural cotton fibers, stiff and smooth, less prone to deformation, superior to pure cotton fibers in wet permeability and quick drying performance and the like.
Description
Technical field
The present invention relates to a kind of production technology of fabric, especially relate to the production technology that a kind of extraordinary splendor imitates cotton face fabric.
Technical background
China is PET production, consumes the first big country, and cotton resource is limited, often occurs the situation that supply falls short of demand.Along with expanding economy, exploitation performance has become a kind of inevitable trend close to the super imitative cotton polyester composite elastic fiber even exceeding natural cotton fiber.
In existing terylene cotton fabric, be mostly the moisture adsorption and releasing function focusing on fabric, use the technology such as thin dawn, abnormity, the wearability of product and visual experience are not improved, and the dyed rear cloth cover color of existing terylene cotton fabric is single, can not meet the requirement of people for fashion.And existing general elastic force is imitated cotton face fabric and usually adopted imitative staple coating spandex silk to be interwoven, but spandex has the wearability that light fugitive and thermolability can affect fabric.
Summary of the invention
The problem that the present invention mainly solves is to provide the production technology that a kind of extraordinary splendor imitates cotton face fabric, the fabric cotton sense adopting this production technology to produce is strong, soft, fluffy, flexible, comfortable and easy to wear, there is the natural sub dued lustre of natural cotton fiber, well-pressed not yielding, can paint by low-temp low-pressure, there is extraordinary splendor color blending effect.
Solved mainly through following technical proposals to solve the problems of the technologies described above:
Extraordinary splendor imitates a production technology for cotton face fabric, comprises the steps:
(1) the super imitative cotton compound silk of one-step method is obtained
The FDY become with normal polyester slice processing by the POY that super imitative cotton polyester slice is processed into carries out compound by single step spining can obtain super imitative cotton compound silk;
(2) obtain elastic force and imitate staple
A. the super imitative cotton compound silk of one-step method step (1) obtained carries out double twisting;
B. heat-shaping is carried out to the super imitative cotton compound silk of the one-step method after double twisting;
C. carry out false twisting to the super imitative cotton compound silk of one-step method after sizing can obtain elastic force and imitate staple;
Aforementioned double twisting, heating, false twisting step add bullet two-for-one twister by same to complete successively;
(3) obtain extraordinary splendor and imitate cotton face fabric
Elastic force is imitated staple to weave on looms make as organizine, tram, the grey cloth weaving formation through one-bath dyeing extraordinary splendor imitates cotton face fabric.
Foregoing a kind of extraordinary splendor imitates the production technology of cotton face fabric, and described acquisition elastic force is imitated in staple step, to obtain the fineness that elastic force imitates staple be 40D-150D, after the super imitative cotton compound silk of described one-step method carries out double twisting step, its true twist number range: 500-1100T/M; The temperature that the super imitative cotton compound silk of described one-step method carries out heat-shaping is: 180-195 DEG C; Described false twisting is carried out to the super imitative cotton compound silk of one-step method after sizing after the scope of false twist be: 2000-4300T/M, and described false twist be the 3.5-4 of the described true twist doubly.
Foregoing a kind of extraordinary splendor imitates the production technology of cotton face fabric, and described acquisition extraordinary splendor is imitated in cotton face fabric, and described organizine is 3:2-4:2 with the ratio scope of the true twist of tram, and adopts reinforcement five pieces of satin tissues to weave.
Foregoing a kind of extraordinary splendor imitates the production technology of cotton face fabric, the sth. made by twisting of described organizine, tram is on the contrary, and organizine twist with the fingers to the five pieces of satin tissues in direction and described reinforcement oblique identical of reflective tape, tram sth. made by twisting to the five pieces of satin tissue tissues in reflective tape direction and described reinforcement oblique contrary.
Illustrate: the super imitative cotton compound silk of one-step method is that the FDY that the POY be processed into by super imitative cotton polyester slice becomes with normal polyester slice processing is composited by single step spining.Here one-step method refer to two kinds of sections through different dryings, pre-crystallized, extrude, cool spinning, oil, boundling, through different treatment process, after grid-connected, on same winding apparatus, high-speed winding becomes the process of spinning cake.Here FDY refers to full-drawn yarn, has high-orientation, degree of crystallinity, and POY is pre-oriented yarn, and monofilament linear density is little, gas permeability and stretching shrinkage higher.Because the shrinkage of two kinds of raw materials is different, FDY is at nexine after dyeing and finishing for the ITY be combined into by one-step method, and POY, at the skin of FDY, substantially increases bulkiness and the velvet of imitative cotton face fabric.Described super imitative cotton polyester slice is the modified copolyester that a kind of hydrophilicity is good, is the TiO of 5-10 μm by polyester monocase PTA, EG and modified monomer SIPE, PEG and particle diameter
2with CaSO
4copolymerization forms.SIPE can make polyester use cationic dyeing; The PEG of certain molecular weight can improve the compliance of polyester molecule chain, improves dye diffusion ability; A small amount of inorganic particle then has delustring and the function improving moisture absorption.
The invention has the beneficial effects as follows:
1, cotton sense is strong, and soft, fluffy, comfortable and easy to wear, have the natural sub dued lustre of natural cotton fiber, well-pressed not yielding, its flexibility, wet guilding, rapid-drying properties are all better than pure cotton fiber, flexible;
2, by adopting the twist number range of the special true twist and false twist, produced fabric can be made to have superpower elastic force and soft, fluffy;
3, by limiting organizine and the scope of the ratio of the true twist of tram, can increase imitative cotton effect, because if the true twist is higher than false twist, the performance of silk is equivalent to add twisted filament, the poor flexibility of silk, and false twist is too high, the deformability of silk is large, the crape sense of silk is excessively strong, and cotton sense is poor, and silk sense is strong;
4, high low twist intertexture can make fabric have key and velveteen sense concurrently, and specific tissue making the floating length of fabric be no more than 3, both ensure that velveteen sense and the rear distinct extraordinary splendor color blending effect of dyeing, can not produce silk sense again because floating length is long;
5, warp, tram are twisted with the fingers to fabric can be made on the contrary bulk, the flatness improving fabric improves feel, organizine twist with the fingers to the direction of reflective tape and the oblique identical of tissue, tram twist with the fingers to reflective tape direction and tissue oblique contrary fabric lines is beneficial to clearly simultaneously lead wet, fall apart and wet;
6, the fabric that the present invention is formed once can dye and occur two or more different colours, thus has extraordinary splendor color blending effect, and compared with conventional fabric, this fabric is high temperature resistant, fast light, can paint by low-temp low-pressure when dyeing, and has simple, the feature of energy-conserving and environment-protective;
7, the present invention utilizes the conditions such as raw material, tissue, the twist, Density to organically combine, and the fabric sense of touch of acquisition is imitative cotton, and vision and wearability win cotton.
Accompanying drawing explanation
Fig. 1 is the woven structure structural representation that embodiment 1 adopts;
Fig. 2 is the woven structure structural representation that embodiment 2 adopts;
Fig. 3 is the woven structure structural representation that embodiment 3 adopts.
Detailed description of the invention
Below in conjunction with embodiment, more specific description content of the present invention.Enforcement of the present invention is not limited to the following examples, and any pro forma amendment make the present invention or change all will fall into protection scope of the present invention.
Embodiment 1:
As Fig. 1, a kind of extraordinary splendor imitates the production technology of cotton face fabric, first by normal polyester slice processing FDY and super imitative cotton slice processing POY, FDY and POY is pooled capital by one-step method and is grid-connectedly combined into the super imitative cotton compound silk of 40D, again through integrate double twisting, sizing (preshrunk), false twisting operation add bullet two-for-one twister be processed into imitative cotton elastic filament, wherein, the parameter of each operation is as follows:
Organizine: (double twisting operation) the true twist: 1100T/m, adopt S twist with the fingers to; Sizing (preshrunk) temperature: 185 DEG C; (false twisting operation) false twist: 4300 T/m.
Tram: (double twisting operation) the true twist: 750T/m, adopts Z to twist with the fingers to, sizing (preshrunk) temperature: 180 DEG C; (false twisting operation) false twist: 2800 T/m.
Weaving process: organizine is being weaved after natural sizing, section warping, denting of gaiting together with tram on water jet looms, and in this operation, parameter is as follows:
Through close: 108/cm, filling density: 52/cm.
Tissue: adopts five piece three to fly filling face and strengthen satin weave, and organizine S twist with the fingers to 2 reflective tape direction 3 with organize oblique 1 identical, tram sth. made by twisting to reflective tape direction and tissue oblique contrary.Described reflective tape refers to, when fabric be subject to light irradiate time, each section of yarn line segment floating over fabric face can see the reflective of fiber, the band shape that the reflector segment of each fiber is arranged in.
In dyeing, adopt one-bath one-step dyeing, cation dyes and DISPERSE DYES are put into simultaneously and allows it above contaminate super imitative cotton polyester fiber and conventional polyester fiber respectively.
The main dyeing and finishing technology flow process of one-bath one-step dyeing: refining-pre-setting-Alkali reduction-dyeing-stentering forming.
Wherein the parameter of refining procedure is: refining temperature 95 DEG C, the refining car speed of a motor vehicle: 55m/min;
The parameter of pre-setting operation: setting machine temperature 175 DEG C, the setting machine speed of a motor vehicle: 45m/min;
Alkali reduction operation: improve its Plug design while its role is to keep fabric body bone;
Dyeing process: at normal temperatures, is raised to maximum temperature 125 DEG C by dyeing temperature with the programming rate of 1.5 DEG C/min, insulation 60min, and then with the cooling rate of 2 DEG C/min, dyeing temperature is dropped to normal temperature, i.e. pigmentable;
Stentering forming: the temperature of framing shaping machine 165 DEG C, machine speed 55 m/min, setting fabric width 150CM, wind speed 30HZ, overfeeding wheel 2%, cropping adopts and shakes off mode.
According to the fabric physical parameter that above step obtains be: warp-wise tears tension force 8.8N, broadwise tears tension force 6.4N; Dyefastness 4 grades, seam slippage 0.3MM, standard wash shrinkage factor 1.5%.
Embodiment 2:
As Fig. 2: first by normal polyester slice processing FDY and super imitative cotton slice processing POY, FDY and POY is pooled capital by one-step method and is grid-connectedly combined into the super imitative cotton compound silk of 80D, be processed into imitative cotton elastic filament through double twisting, sizing (preshrunk), false twisting operation again, wherein, the parameter of each operation is as follows:
Organizine: (double twisting operation) the true twist: 950T/M, adopt Z twist with the fingers to; (false twisting operation) false twist: 3600T/M, sizing (preshrunk) temperature: 190 DEG C.
Tram: (double twisting operation) the true twist: 650T/M, adopt S twist with the fingers to; (false twisting operation) false twist: 2400T/M, sizing (preshrunk) temperature: 185 DEG C.
Through close: 78/CM, filling density: 37/cm.
Tissue: adopts five piece two to fly filling face and strengthen satin weave, organizine Z twist with the fingers to 5 reflective tape direction 6 with organize oblique 4 identical, tram sth. made by twisting to reflective tape direction and tissue oblique contrary.
In dyeing, adopt one-bath one-step dyeing, cation dyes and DISPERSE DYES are put into simultaneously and allows it above contaminate super imitative cotton polyester fiber and conventional polyester fiber respectively.
The step of one step single bath process and technological parameter are with embodiment 1.
According to the fabric physical parameter that above step obtains be: warp-wise tears tension force 9.4N, broadwise tears tension force 7.2N, dyefastness 4 grades, seam slippage 0.3MM, standard wash shrinkage factor 1.5%.
Embodiment 3:
As Fig. 3: first by normal polyester slice processing FDY and super imitative cotton slice processing POY, FDY and POY is pooled capital by one-step method and is grid-connectedly combined into the super imitative cotton compound silk of 150D, be processed into imitative cotton elastic filament through double twisting, sizing (preshrunk), false twisting operation again, wherein, the parameter of each operation is as follows:
Organizine: (double twisting operation) the true twist: 800T/M, adopt S twist with the fingers to; (false twisting operation) false twist: 3000T/M, sizing (preshrunk) temperature: 195 DEG C.
Tram: (double twisting operation) the true twist: 500T/M, adopt Z twist with the fingers to, (false twisting operation) false twist: 2000T/M, sizing (preshrunk) temperature: 190 DEG C.
Through close: 57/CM, filling density: 28/cm.
Tissue: adopts five piece two to fly through face and strengthen satin weave, and organizine twist with the fingers to 8 reflective tape direction 9 with organize oblique 7 identical, tram sth. made by twisting to reflective tape and tissue oblique contrary.
In dyeing, adopt one-bath one-step dyeing, cation dyes and DISPERSE DYES are put into simultaneously and allows it above contaminate super imitative cotton polyester fiber and conventional polyester fiber respectively.
The step of one step single bath process and technological parameter are with embodiment 1.
According to the fabric physical parameter that above step obtains be: warp-wise tears tension force 12.6N, broadwise tears tension force 8.7, dyefastness 4 grades, seam slippage 0.3MM, standard wash shrinkage factor 1.5%.
Claims (4)
1. extraordinary splendor imitates a production technology for cotton face fabric, it is characterized in that, comprises the steps:
(1) the super imitative cotton compound silk of one-step method is obtained
The FDY become with normal polyester slice processing by the POY that super imitative cotton polyester slice is processed into carries out compound by single step spining can obtain super imitative cotton compound silk;
(2) obtain elastic force and imitate staple
A. the super imitative cotton compound silk of one-step method step (1) obtained carries out double twisting;
B. heat-shaping is carried out to the super imitative cotton compound silk of the one-step method after double twisting;
C. carry out false twisting to the super imitative cotton compound silk of one-step method after sizing can obtain elastic force and imitate staple;
Aforementioned double twisting, heating, false twisting step add bullet two-for-one twister by same to complete successively;
(3) obtain extraordinary splendor and imitate cotton face fabric
Elastic force is imitated staple to weave on looms make as organizine, tram, the grey cloth weaving formation dyes extraordinary splendor imitates cotton face fabric through one-bath one-step dyeing.
2. extraordinary splendor according to claim 1 imitates the production technology of cotton face fabric, it is characterized in that: described acquisition elastic force is imitated in staple step, to obtain the fineness that elastic force imitates staple be 40D-150D, after the super imitative cotton compound silk of described one-step method carries out double twisting step, its true twist number range: 500-1100T/M; The temperature that the super imitative cotton compound silk of described one-step method carries out heat-shaping is: 180-195 DEG C; Described false twisting is carried out to the super imitative cotton compound silk of one-step method after sizing after the scope of false twist be: 2000-4300T/M, and described false twist be the 3.5-4 of the described true twist doubly.
3. extraordinary splendor according to claim 1 and 2 imitates the production technology of cotton face fabric, it is characterized in that: described acquisition extraordinary splendor is imitated in cotton face fabric, and described organizine is 3:2-4:2 with the ratio scope of the true twist of tram, and adopts reinforcement five pieces of satin tissues to weave.
4. extraordinary splendor according to claim 3 imitates the production technology of cotton face fabric, it is characterized in that: the sth. made by twisting of described organizine, tram on the contrary, and organizine twist with the fingers to the five pieces of satin tissues in direction and described reinforcement oblique identical of reflective tape.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201410671226.4A CN104499160A (en) | 2014-11-21 | 2014-11-21 | Production process of splendor cotton-like fabric |
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| CN201410671226.4A CN104499160A (en) | 2014-11-21 | 2014-11-21 | Production process of splendor cotton-like fabric |
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Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105133126A (en) * | 2015-08-22 | 2015-12-09 | 徐州斯尔克纤维科技股份有限公司 | Double-layer elastic fabric |
| CN105926117A (en) * | 2016-05-25 | 2016-09-07 | 苏州东展羽绒服饰有限公司 | Cotton-like fine-denier polyamide yarn fabric |
| CN108085836A (en) * | 2018-01-23 | 2018-05-29 | 利郎(中国)有限公司 | A kind of comfortable silk fabric and its colouring method |
| CN110042517A (en) * | 2019-04-15 | 2019-07-23 | 桐乡市正越纺织有限公司 | A kind of preparation process of POY and FDY combined yarn |
| CN110129935A (en) * | 2019-06-21 | 2019-08-16 | 徐州斯尔克纤维科技股份有限公司 | The hydrophilic imitative cotton composite filament of one kind and its manufacturing method |
| CN110184699A (en) * | 2019-06-21 | 2019-08-30 | 徐州斯尔克纤维科技股份有限公司 | Hydrophilic easy contaminate of one kind imitates cotton composite filament and its manufacturing method |
| CN110184700A (en) * | 2019-06-21 | 2019-08-30 | 徐州斯尔克纤维科技股份有限公司 | A kind of imitative cotton composite filament and its manufacturing method |
| CN111441126A (en) * | 2020-04-20 | 2020-07-24 | 徐州荣盛达纤维制品科技有限公司 | Antistatic one-step combined filament yarn fabric and preparation method thereof |
| CN111441123A (en) * | 2020-04-20 | 2020-07-24 | 徐州荣盛达纤维制品科技有限公司 | Moisture-absorbing and sweat-releasing fine-denier polyester fabric and preparation method thereof |
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Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105133126A (en) * | 2015-08-22 | 2015-12-09 | 徐州斯尔克纤维科技股份有限公司 | Double-layer elastic fabric |
| CN105926117A (en) * | 2016-05-25 | 2016-09-07 | 苏州东展羽绒服饰有限公司 | Cotton-like fine-denier polyamide yarn fabric |
| CN108085836A (en) * | 2018-01-23 | 2018-05-29 | 利郎(中国)有限公司 | A kind of comfortable silk fabric and its colouring method |
| CN110042517A (en) * | 2019-04-15 | 2019-07-23 | 桐乡市正越纺织有限公司 | A kind of preparation process of POY and FDY combined yarn |
| CN110042517B (en) * | 2019-04-15 | 2021-07-30 | 嘉兴拓威新材料有限公司 | Preparation process of POY (pre-oriented yarn) and FDY (fully drawn yarn) combined filament yarn |
| CN110129935A (en) * | 2019-06-21 | 2019-08-16 | 徐州斯尔克纤维科技股份有限公司 | The hydrophilic imitative cotton composite filament of one kind and its manufacturing method |
| CN110184699A (en) * | 2019-06-21 | 2019-08-30 | 徐州斯尔克纤维科技股份有限公司 | Hydrophilic easy contaminate of one kind imitates cotton composite filament and its manufacturing method |
| CN110184700A (en) * | 2019-06-21 | 2019-08-30 | 徐州斯尔克纤维科技股份有限公司 | A kind of imitative cotton composite filament and its manufacturing method |
| CN111441126A (en) * | 2020-04-20 | 2020-07-24 | 徐州荣盛达纤维制品科技有限公司 | Antistatic one-step combined filament yarn fabric and preparation method thereof |
| CN111441123A (en) * | 2020-04-20 | 2020-07-24 | 徐州荣盛达纤维制品科技有限公司 | Moisture-absorbing and sweat-releasing fine-denier polyester fabric and preparation method thereof |
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Application publication date: 20150408 |