CN104493381A - Automatic welding device of square steel reinforcement cage moulding machine - Google Patents
Automatic welding device of square steel reinforcement cage moulding machine Download PDFInfo
- Publication number
- CN104493381A CN104493381A CN201410725744.XA CN201410725744A CN104493381A CN 104493381 A CN104493381 A CN 104493381A CN 201410725744 A CN201410725744 A CN 201410725744A CN 104493381 A CN104493381 A CN 104493381A
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- Prior art keywords
- main muscle
- square
- fixed
- welding
- weld cylinder
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
Abstract
The invention discloses an automatic welding device of a square steel reinforcement cage moulding machine. The automatic welding device adopts the structure as follows: a welding mounting plate is fixed on a machine frame; a conductive module for supporting the four main bars and welded with a square stirrup is arranged inside the four main bars; the conductive module is fixed on a cantilever supporting shaft in an insulating way; the cantilever supporting shaft is fixed on the machine frame; four welding cylinders are mounted on the side surface of the welding mounting plate; four electrodes are fixed on piston rods of the four welding cylinders in an insulating way respectively; center lines of the four electrodes face the four main bars and four corners of the square stirrup respectively; a left transformer and a right transformer are arranged on the side surface of the welding mounting plate; two output ends of the left transformer are connected with the electrodes of the two welding cylinders on the left side respectively; two output ends of the right transformer are connected with the electrodes of the two welding cylinders on the right side respectively. The automatic welding device has the benefits as follows: the copper conductive module has good conductivity, so that not only can accurate welding positions be ensured, but also the welding efficiency is improved; through the four welding cylinders and two transformers, automatic welding of a square steel reinforcement cage is achieved.
Description
Technical field
What the present invention relates to is square steel reinforcement cage forming machine, particularly be the automatic soldering device of square steel reinforcement cage forming machine.
Background technology
Steel reinforcement cage is welded by many main muscle and stirrup and is formed, and wherein many main muscle interval that is parallel to each other arranges that to form cross section be cylinders that are circular, square or other shapes; A stirrup is welded in the outer rim of many main muscle composition cylinders.Wherein square steel reinforcement cage is welded in the outer rim that cross section is square main muscle cylinder according to the pitch interval of setting by multiple bending stirrup be square in advance.Prior art is welded square steel reinforcement cage and is usually adopted the manual prior stirrup bar that scale is the long first bending stirrup that is square, then the square stirrup after bending to be enclosed within its cross section be square main muscle carries out welding make square steel reinforcement cage.It is large to there is labour intensity in the square steel reinforcement cage of prior art manual welding, the defect that of poor quality, speed is slow, welding efficiency is low.
Summary of the invention
The object of the invention is to overcome above-mentioned the deficiencies in the prior art, there is provided a kind of on the device of the main muscle of continus convergence, be sleeved on main muscle outward flange carry out automatic welding to bending to square stirrup, alleviate hand labor intensity, the automatic soldering device of the square steel reinforcement cage forming machine of enhancing productivity.
The scheme solved the problems of the technologies described above is: a kind of automatic soldering device of square steel reinforcement cage forming machine, described automatic soldering device comprises: frame, frame is fixed a welded and installed plate with centre bore, in centre bore, has its cross section to be square four main muscle and to be sleeved in four main muscle outer rims and the square stirrup welded with it passes; In four main muscle, be provided with the square conductive module that support four main muscle and square stirrup carry out welding, conductive module insulation is fixed on cantilever support axle, and cantilever support axle is fixed and is supported in frame; Welded and installed plate side is separately installed with four weld cylinder that structure is identical, and on the piston rod of four weld cylinder, insulation is fixed with electrode respectively; Center line difference subtend four main muscle of four weld cylinder electrodes and four angles of square stirrup; The welded and installed plate side being positioned at the square stirrup vertical center line left and right sides is separately installed with the identical left side transformer of structure and right side transformer; Transformer two outputs in left side connect two electrodes of two weld cylinder be positioned on the left of square stirrup vertical center line respectively; Transformer two outputs in right side connect two electrodes of two weld cylinder be positioned on the right side of square stirrup vertical center line respectively.
Preferred version is: described conductive module is copper material, and conductive module insulation is fixed on one end of cantilever support axle; Four angles of conductive module are that half-arc groove supports four main muscle respectively; The other end of cantilever support axle is fixed on main muscle supporting seat, and main muscle supporting seat is fixed in frame.
Preferred version is: two outputs of described left side transformer and right side transformer, respectively by wire connecting electrode seat, electrode tip holder are equipped with electrode, and electrode tip holder insulation is fixed on the piston rod of weld cylinder
The invention has the beneficial effects as follows: the present invention overcomes the defect of prior art, the present invention adopts the half-arc groove on square copper conductive module four angles to support four main muscle respectively, conductive module has good electric conductivity, has both ensured the accuracy of welding position, has improved welding efficiency again; Four electrodes on four weld cylinder piston rods of the present invention are connected with four outputs of two transformers respectively by four wires, and every two electrodes form a welding circuit by conductive module, achieve the automatic welding of square steel reinforcement cage; Automaticity of the present invention is high, and floor space is little, compact conformation, stable working, and save energy consumption, processing cost is low; Alleviate labor strength, enhance productivity.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
Fig. 2 is welded and installed plate partial enlargement right side view in Fig. 1;
Fig. 3 is the left side view of Fig. 2;
Fig. 4 is A-A profile in Fig. 2.
" in accompanying drawing, sequence number illustrates "
1a: square stirrup; 2: the first felt pads; 3: electrode tip holder; 4: end plate; 5: weld cylinder seat; 6: cantilever support axle; 6b: conductive module; 8: the second felt pads; 9: centre bore; Main muscle on 51a: the first; Main muscle on 51b: the second; 51c: the first time main muscle; 51d: the second time main muscle; 63a: left side transformer; 63b: right side transformer; 64: wire; Weld cylinder on 65a: the first; Weld cylinder on 65b: the second; 65c: the first time weld cylinder; 65d: the second time weld cylinder; 66: electrode; 80: stirrup bending apparatus; 90: automatic soldering device; 100: square steel reinforcement cage; 400: frame; 400d: welded and installed plate; 500: stacking platform; X-X: square stirrup horizontal center line; Y-Y: square stirrup vertical center line; Z1: main muscle throughput direction.
Detailed description of the invention
Below in conjunction with accompanying drawing, the invention process is described in further detail.
As shown in Figure 1, the invention provides a kind of automatic soldering device of square steel reinforcement cage forming machine, described square steel reinforcement cage forming machine is that the equipment that multiple square stirrup 1a forms square steel reinforcement cage 100 is welded at interval on four main muscle that its cross section of continus convergence is square.Four main muscle to be on first main muscle 51b, first time main muscle 51c and second time main muscle 51d on main muscle 51a, second; In frame 400, main muscle supporting seat (not shown), shaping stirrup thrust unit (not shown), stirrup bending apparatus 80 and automatic soldering device 90 is disposed with according to main muscle throughput direction Z1.The square conductive module 6b (having explanation below) of frame 400 being gone back fixed support cantilever support axle 6 and being fixed on cantilever support axle 6.
Automatic soldering device 90 provided by the invention comprises: frame 400, frame 400 is fixed with welded and installed plate 400d, described welded and installed plate 400d there is centre bore 9, have in centre bore 9 its cross section be square four main muscle that is on first on main muscle 51a, second main muscle 51b, first time main muscle 51c, second time main muscle 51d and square stirrup 1a pass, square stirrup 1a is set with and is welded on first and main muscle 51b, first time main muscle 51c and second time main muscle 51d outer rim form square steel reinforcement cage 100 to main muscle 51a, second.
Main muscle 51a, second is provided with the square conductive module 6b supporting above-mentioned four main muscle and carry out welding with square stirrup 1a on first in main muscle 51b, first time main muscle 51c and second time main muscle 51d, conductive module 6b insulation is fixed on cantilever support axle 6, and cantilever support axle 6 is fixed and is supported in frame 400.
Welded and installed plate 400d side is separately installed with four identical weld cylinder of structure i.e. weld cylinder 65b, first time weld cylinder 65c and second time weld cylinder 65d on weld cylinder 65a, second on first; On first on weld cylinder 65a, second weld cylinder 65b, first time weld cylinder 65c and second time weld cylinder 65d piston rod on respectively by first felt pad 2 insulation be fixed with electrode 66; On above-mentioned first, on weld cylinder 65a, second, the center line of the electrode 66 of weld cylinder 65b, first time weld cylinder 65c and second time weld cylinder 65d distinguishes four angles of main muscle 51b, first time main muscle 51c, second time main muscle 51d and square stirrup 1a on main muscle 51a, second in subtend first.
Another side being positioned at the welded and installed plate 400d of the square stirrup vertical center line Y-Y left and right sides is separately installed with left side transformer 63a and the right side transformer 63b of structure same position symmetry.
Described left side transformer 63a two outputs are positioned at the electrode 66 of weld cylinder 65a and the electrode 66 of first time weld cylinder 65c on first on the left of square stirrup vertical center line Y-Y respectively by wire 64 connection; On first the electrode 66 of weld cylinder 65a contact its center line subtend first on main muscle 51a and square stirrup 1a; The electrode 66 of first time weld cylinder 65c contacts first time main muscle 51c and square stirrup 1a of its center line subtend; On first, the electrode 66 of weld cylinder 65a and the electrode 66 of first time weld cylinder 65c form loop by conductive module 6b weld with muscle 51a main on first, first time main muscle 51c and square stirrup 1a.
Described right side transformer 63b two outputs are positioned at the electrode 66 of weld cylinder 65b and the electrode 66 of second time weld cylinder 65d on second on the right side of square stirrup vertical center line Y-Y respectively by wire 64 connection; On second the electrode 66 of weld cylinder 65b contact its center line subtend second on main muscle 51b and square stirrup 1a; The electrode 66 of second time weld cylinder 65d contacts second time main muscle 51d and square stirrup 1a of its center line subtend; On second, the electrode 66 of weld cylinder 65b and the electrode 66 of second time weld cylinder 65d form loop by conductive module 6b weld with muscle 51b main on second, second time main muscle 51d and square stirrup 1a.
In particular, as shown in the figure, on first, on weld cylinder 65a, second, weld cylinder 65b, first time weld cylinder 65c and second time weld cylinder 65d are fixed on a side of welded and installed plate 400d by the weld cylinder seat 5 of square; Left side transformer 63a and right side transformer 63b is installed in another side of welded and installed plate 400d; Two transformers being positioned at welded and installed plate 400d both sides are connected with the electrode 66 of four weld cylinder through centre bore 9 by described wire 64.
Described conductive module 6b is copper material, and conductive module 6b insulation is fixed on one end of cantilever support axle 6; Four angles of conductive module 6b are that half-arc groove to support on first main muscle 51b, first time main muscle 51c and second time main muscle 51d on main muscle 51a, second respectively; The other end of cantilever support axle 6 is fixed in frame 400.
In particular, on first, main muscle 51a, second arranges copper material conductive module 6b inside main muscle 51b, first time main muscle 51c and second time main muscle 51d, the welding circuit of transformer can be linked up fast by high-effective conductive, main muscle 51b, first time main muscle 51c and second time main muscle 51d on main muscle 51a, second to be supported again on first; Conductive module 6b side is fixed on one end of cantilever support axle 6 by the second felt pad 8 insulation, and cantilever support axle 6 other end is fixed in frame 400.
Two outputs of described left side transformer 63a and right side transformer 63b are respectively by wire 64 connecting electrode seat 3, electrode tip holder 3 is equipped with electrode 66, electrode tip holder 3 is fixed on the piston rod of weld cylinder 65b on weld cylinder 65a on first, second, first time weld cylinder 65c and second time weld cylinder 65d by the first felt pad 2 insulation.
As shown in Figure 4, the piston rod end plate 4 that is threaded of weld cylinder 65a on first, is fixed on end plate 4 by edge pad 2 and securing member by electrode tip holder 3 insulation, and end plate 4 oversize piston bar and electrode tip holder 3 contact area and dynamics, effectively improve welding effect.
Below the course of work of the present invention is described:
First corresponding conductive module 6b is selected according to the size of square steel reinforcement cage 100; Start weld cylinder 65b, first time weld cylinder 65c and second time weld cylinder 65d work on weld cylinder 65a, second on first, respectively square steel reinforcement cage 100 is formed to main muscle 51b, first time main muscle 51c, second time main muscle 51d and square stirrup 1a welding on main muscle 51a, second on first; After having welded, weld cylinder 65b on weld cylinder 65a, second on first, first time weld cylinder 65c and second time weld cylinder 65d electrode 66 retract, complete welding of a square stirrup 1a and four main muscle, the like carry out welding next square stirrup 1a.
Unaccounted sequence number X-X is square stirrup horizontal center line; Sequence number 500 is stacking platforms of the square steel reinforcement cage 100 of welding fabrication.
Claims (3)
1. the automatic soldering device of a square steel reinforcement cage forming machine, it is characterized in that, described automatic soldering device comprises: frame (400), frame (400) is fixed a welded and installed plate (400d) with centre bore (9), in centre bore (9), there is its cross section to be four square main muscle (51a, 51b, 51c, 51d) and to be sleeved in four main muscle (51a, 51b, 51c, 51d) outer rim and the square stirrup (1a) welded with it passes; The square conductive module (6b) that support four main muscle (51a, 51b, 51c, 51d) and square stirrup (1a) carry out welding is provided with in four main muscle (51a, 51b, 51c, 51d), conductive module (6b) insulation is fixed on cantilever support axle (6), and cantilever support axle (6) is fixed and is supported in frame (400); Welded and installed plate (400d) side is separately installed with four weld cylinder (65a, 65b, 65c that structure is identical, 65d), on the piston rod of four weld cylinder (65a, 65b, 65c, 65d), insulation is fixed with electrode (66) respectively; Center line difference subtend four main muscle (51a, 51b, 51c, 51d) of four weld cylinder (65a, 65b, 65c, 65d) electrode (66) and four angles of square stirrup (1a); Welded and installed plate (400d) side being positioned at square stirrup vertical center line (Y-Y) left and right sides is separately installed with the identical left side transformer (63a) of structure and right side transformer (63b); Left side transformer (63a) two outputs connect two electrodes (66) of two weld cylinder (65a, 65c) being positioned at square stirrup vertical center line (Y-Y) left side respectively; Right side transformer (63b) two outputs connect two electrodes (66) of two weld cylinder (65b, 65d) being positioned at square stirrup vertical center line (Y-Y) right side respectively.
2. according to the automatic soldering device of the square steel reinforcement cage forming machine described in claim 1, it is characterized in that, described conductive module (6b) is copper material, and conductive module (6b) insulation is fixed on one end of cantilever support axle (6); Four angles of conductive module (6b) are that half-arc groove supports four main muscle (51a, 51b, 51c, 51d) respectively; The other end of cantilever support axle (6) is fixed on main muscle supporting seat (400c), and main muscle supporting seat (400c) is fixed in frame (400).
3. according to the automatic soldering device of the square steel reinforcement cage forming machine described in claim 1, it is characterized in that, two outputs of described left side transformer (63a) and right side transformer (63b) are respectively by wire (64) connecting electrode seat (3), electrode (66) electrode tip holder (3) is equipped with, electrode tip holder (3) insulation is fixed on the piston rod of weld cylinder (65a, 65b, 65c, 65d).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410725744.XA CN104493381B (en) | 2014-12-03 | 2014-12-03 | The automatic soldering device of square steel reinforcement cage forming machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410725744.XA CN104493381B (en) | 2014-12-03 | 2014-12-03 | The automatic soldering device of square steel reinforcement cage forming machine |
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| Publication Number | Publication Date |
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| CN104493381A true CN104493381A (en) | 2015-04-08 |
| CN104493381B CN104493381B (en) | 2016-04-13 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201410725744.XA Active CN104493381B (en) | 2014-12-03 | 2014-12-03 | The automatic soldering device of square steel reinforcement cage forming machine |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112355499A (en) * | 2020-10-19 | 2021-02-12 | 裘益雯 | Square steel reinforcement cage forming and welding device |
| CN117386070A (en) * | 2023-12-13 | 2024-01-12 | 山东鲁帆建设科技有限公司 | Steel reinforcement framework of assembled precast pile |
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| JPH06210386A (en) * | 1992-10-08 | 1994-08-02 | Takenaka Komuten Co Ltd | Auxiliary assembling device for site pile driving reinforced steel cage |
| CN201275674Y (en) * | 2008-10-29 | 2009-07-22 | 天津市建科机械制造有限公司 | Automatic welding machine with triangular reinforced bar truss as cross section |
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| CN201940767U (en) * | 2010-12-27 | 2011-08-24 | 广州市裕丰建筑工程机械制造有限公司 | Reinforcing cage welding molding machine |
| CN103273232A (en) * | 2013-05-24 | 2013-09-04 | 建科机械（天津）股份有限公司 | Novel automatic welding device of reinforcing cage forming machine |
| CN103769781A (en) * | 2013-12-31 | 2014-05-07 | 建科机械（天津）股份有限公司 | Automatic grating steel reinforcement cage welding device |
| CN203765236U (en) * | 2014-04-21 | 2014-08-13 | 青岛华雷重工设备有限公司 | Movable rotation head of seam welder of full-automatic steel reinforcement cage |
| CN204277259U (en) * | 2014-12-03 | 2015-04-22 | 建科机械（天津）股份有限公司 | The automatic welding mechanism of square steel reinforcement cage forming machine |
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2014
- 2014-12-03 CN CN201410725744.XA patent/CN104493381B/en active Active
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH06210386A (en) * | 1992-10-08 | 1994-08-02 | Takenaka Komuten Co Ltd | Auxiliary assembling device for site pile driving reinforced steel cage |
| CN201275674Y (en) * | 2008-10-29 | 2009-07-22 | 天津市建科机械制造有限公司 | Automatic welding machine with triangular reinforced bar truss as cross section |
| CN101700555A (en) * | 2009-11-20 | 2010-05-05 | 天津市建科机械制造有限公司 | Automatic wielding mechanical device for forming machine of numerical control reinforcing cage |
| CN201940767U (en) * | 2010-12-27 | 2011-08-24 | 广州市裕丰建筑工程机械制造有限公司 | Reinforcing cage welding molding machine |
| CN103273232A (en) * | 2013-05-24 | 2013-09-04 | 建科机械（天津）股份有限公司 | Novel automatic welding device of reinforcing cage forming machine |
| CN103769781A (en) * | 2013-12-31 | 2014-05-07 | 建科机械（天津）股份有限公司 | Automatic grating steel reinforcement cage welding device |
| CN203765236U (en) * | 2014-04-21 | 2014-08-13 | 青岛华雷重工设备有限公司 | Movable rotation head of seam welder of full-automatic steel reinforcement cage |
| CN204277259U (en) * | 2014-12-03 | 2015-04-22 | 建科机械（天津）股份有限公司 | The automatic welding mechanism of square steel reinforcement cage forming machine |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112355499A (en) * | 2020-10-19 | 2021-02-12 | 裘益雯 | Square steel reinforcement cage forming and welding device |
| CN117386070A (en) * | 2023-12-13 | 2024-01-12 | 山东鲁帆建设科技有限公司 | Steel reinforcement framework of assembled precast pile |
| CN117386070B (en) * | 2023-12-13 | 2024-03-12 | 山东鲁帆建设科技有限公司 | Steel reinforcement framework of assembled precast pile |
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| CN104493381B (en) | 2016-04-13 |
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