CN112355499A - Square steel reinforcement cage forming and welding device - Google Patents
Square steel reinforcement cage forming and welding device Download PDFInfo
- Publication number
- CN112355499A CN112355499A CN202011120678.5A CN202011120678A CN112355499A CN 112355499 A CN112355499 A CN 112355499A CN 202011120678 A CN202011120678 A CN 202011120678A CN 112355499 A CN112355499 A CN 112355499A
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- reinforcement cage
- fixedly connected
- material pushing
- support frame
- square
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K31/00—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
- B23K31/02—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to soldering or welding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/047—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work moving work to adjust its position between soldering, welding or cutting steps
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- Mechanical Engineering (AREA)
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Abstract
The invention discloses a square reinforcement cage forming and welding device, which comprises a support frame, wherein the support frame is in a square structure, four main reinforcements are arranged in the middle of the support frame and form a reinforcement cage with a square structure, a plurality of stirrups are slidably connected onto the four main reinforcements, the stirrups are bent into the square structure, connecting plates are arranged on the main reinforcements on two sides, the top ends of the connecting plates are in a U-shaped structure, rollers are rotatably connected onto the top ends of the connecting plates, connecting cylinders are fixedly connected onto the inner sides of the support frame, the right sides of the support frame are symmetrically provided with two turntables on two sides of the reinforcement cage, the turntables are rotatably connected with the side walls of the support frame, the side ends of the turntables are fixedly connected with a linkage shaft, two material pushing plates are arranged on two sides of the reinforcement cage on the right side of the support frame, the invention has high degree of automation, and, the welding efficiency is high.
Description
Technical Field
The invention relates to the field of welding of reinforcement cages, in particular to a square reinforcement cage forming and welding device.
Background
When a bridge or a culvert or a high-rise building is constructed, a reinforcement cage is used, pile driving is firstly carried out, then the reinforcement cage is placed in a pile hole, and concrete pouring is carried out after a guide pipe is inserted. The steel reinforcement cage is formed by many main reinforcements and stirrup welding, and wherein square structure is constituteed to mutual parallel arrangement between many main reinforcements. In order to increase the construction efficiency, the steel reinforcement cage is mostly welded in advance and then is installed and poured. The traditional reinforcement cage mostly adopts the manual work to weld the stirrup on the main reinforcing bar. The labor intensity is high, the quality is poor, the speed is low, and the welding efficiency is low.
Disclosure of Invention
The invention aims to provide a square reinforcement cage forming and welding device to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides a square steel reinforcement cage shaping welding set, includes the support frame, the support frame is the structure of square type, the centre of support frame is equipped with four main reinforcing bars, four main reinforcing bar forms the steel reinforcement cage of square structure, four sliding connection has a plurality of stirrups on the main reinforcing bar, the stirrup is crooked into square structure, both sides all be equipped with the connecting plate on the main reinforcing bar, the top of connecting plate is U type structure, the top of connecting plate is rotated and is connected with the gyro wheel, the inboard of support frame is located gyro wheel department fixedly connected with connecting cylinder, the bilateral symmetry that the right side of support frame is located the steel reinforcement cage is equipped with two carousels, the lateral wall of carousel and support frame is rotated and is connected, carousel side fixedly connected with universal driving shaft, the both sides that the support frame right side is located the.
Preferably, sliding connection has the spliced pole in the connecting cylinder, the below fixedly connected with connecting block of spliced pole, bolt and connecting plate fixed connection are passed through to the both sides of connecting block, the centre of gyro wheel is equipped with the joint groove of V font structure.
Preferably, a spring is fixedly connected to the inner wall of the connecting cylinder, a ball is sleeved at the top end of the spring, the side end of the ball is connected in the moving block in a rolling manner, the moving block is connected in the connecting cylinder in a sliding manner, and the other end of the moving block is fixedly connected with the connecting column.
Preferably, the support frame is located fixedly connected with electric push rod between connecting cylinder and the carousel, the lower extreme fixedly connected with of electric push rod blocks the piece, the right side below that blocks the piece is the arc structure.
Preferably, the side end of the material pushing plate is fixedly connected with two connecting bulges, the connecting bulges are rotatably connected with connecting rods, the top end of each connecting rod is fixedly connected with a rotating plate, the rotating plate is obliquely arranged, one end of the rotating plate is rotatably connected with a first connecting rod, the other end of the first connecting rod is rotatably connected with the side wall of the supporting frame, the other end of the rotating plate is rotatably connected with a second connecting rod, and the second connecting rod is rotatably connected with the linkage shaft.
Preferably, threaded holes are arrayed on the end face of the material pushing plate, material pushing columns are arrayed on the material pushing plate, fixing columns are fixedly connected to the lower ends of the material pushing columns, external threads are arranged on the fixing columns, the material pushing columns are in threaded connection with the threaded holes through the fixing columns, and the top ends of the material pushing columns are of conical structures.
Preferably, four corners of the inside of the support frame are of an inclined plane structure, a welding cylinder is fixedly connected to each inclined plane, and the front end of each welding cylinder is fixedly connected with an electrode.
Compared with the prior art, the invention has the beneficial effects that: the two ends of the steel reinforcement cage are fixed and driven by a driving device such as a motor and the like to enable the steel reinforcement cage to move in a square-shaped support frame, the roller rolls on the main steel reinforcement at the moment, the roller is clamped on the main steel reinforcement through a V-shaped structure clamping groove and can adapt to the main steel reinforcements with different diameters, the positioning is carried out through the roller, the steel reinforcement cage is prevented from deviating and affecting welding, before welding, the electric push rod pushes the stop block to move downwards, the two turntables are driven to rotate together through the motor, the second connecting rod is driven to rotate through the linkage shaft when the turntables rotate, the second connecting rod drives the rotating plate to rotate together, the first connecting rod limits the tail end of the rotating plate, so that the rotating plate moves along a certain track, the rotating plate drives the material pushing column on the material pushing plate to gradually move out of the stirrup through the connecting rod, after pushing away the material post and shifting out, the scraping wings continues to move to original position, extrudes the stirrup of front end in stop block department, and welding cylinder drives the electrode this moment, aims at the handing-over department of stirrup and main reinforcing bar, welds, and simple structure is compact, and degree of automation is high, can circulate automatic interpolation stirrup to weld stirrup and main reinforcing bar junction, welding efficiency is high, reduces workman's intensity of labour, and reduce cost.
Drawings
FIG. 1 is a schematic view of the connection structure of the apparatus;
FIG. 2 is a schematic view of a three-dimensional connection structure of the stripper plate;
FIG. 3 is a schematic view of a cylinder connection structure of the welder.
In the figure: the device comprises a support frame 1, a main reinforcing steel bar 2, a stirrup 3, a roller 4, a clamping groove 5, a connecting plate 6, a connecting column 7, a connecting cylinder 8, a moving block 9, balls 10, a spring 11, an electric push rod 12, a blocking block 13, a material pushing plate 14, a rotating disc 15, a connecting bulge 16, a connecting rod 17, a rotating plate 18, a first connecting rod 19, a second connecting rod 20, a linkage shaft 21, a threaded hole 22, a material pushing column 23, a fixed column 24, a welding cylinder 25, an electrode 26 and a connecting block 27.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-3, the present invention provides a technical solution: the utility model provides a square steel reinforcement cage shaping welding set, including support frame 1, support frame 1 is the structure of square character form, the centre of support frame 1 is equipped with four main reinforcement 2, four main reinforcement 2 form the steel reinforcement cage of square structure, sliding connection has a plurality of stirrups 3 on four main reinforcement 2, stirrup 3 bends into square structure, all be equipped with connecting plate 6 on the main reinforcement 2 of both sides, the top of connecting plate 6 is U type structure, the top of connecting plate 6 is rotated and is connected with gyro wheel 4, the inboard of support frame 1 is located gyro wheel 4 fixedly connected with connecting cylinder 8, the bilateral symmetry that the right side of support frame 1 is located the steel reinforcement cage is equipped with two carousels 15, carousel 15 is driven rotatoryly by the motor, carousel 15 and support frame 1's lateral wall rotate to be connected, carousel 15 side fixedly connected with universal driving shaft 21, the both sides that support frame 1 right side.
Sliding connection has spliced pole 7 in the connecting cylinder 8, spliced pole 7's below fixedly connected with connecting block 27, bolt and 6 fixed connection of connecting plate are passed through to connecting block 27's both sides, gyro wheel 4's centre is equipped with the joint groove 5 of V font structure, gyro wheel 4 passes through 5 joints of V font structure joint groove on main reinforcement 2, can adapt to the main reinforcement 5 of different diameters, fix a position through gyro wheel 4 simultaneously, avoid steel reinforcement cage to take place the skew, cause the influence to the welding, through bolted connection, the convenience is adjusted gyro wheel 4 positions, adapt to the steel reinforcement cage of different widths.
Fixedly connected with spring 11 on the inner wall of connecting cylinder 8, ball 10 has been cup jointed on the spring 11 top, ball 10 side roll connection is in movable block 9, movable block 9 sliding connection is in connecting cylinder 8, the other end and the spliced pole 7 fixed connection of movable block 9, after welding stirrup 3, the steel reinforcement cage removes, when locating through stirrup 3, gyro wheel 4 moves upwards, jack-up spliced pole 7 and movable block 9, make movable block 9 remove in connecting cylinder 8, compress spring 11 through ball 10, make things convenient for gyro wheel 4 to pass through the stirrup 3 that the welding was accomplished, again under the effect of spring 11 gyro wheel 4 resumes the normal position and continues the joint on main reinforcement 2.
Support frame 1 is located fixedly connected with electric push rod 12 between connecting cylinder 8 and carousel 15, and electric push rod 12 adopts FSL40, and the lower extreme fixedly connected with of electric push rod 12 blocks piece 13, and the right side below that blocks piece 13 is the arc structure, and electric push rod 12 drives and blocks piece 13 downstream, blocks that piece 13 blocks stirrup 3 that scraping wings 14 promoted to prescribe a limit to 3 positions of stirrup, makes things convenient for electrode 26 to weld.
The side end of the material pushing plate 14 is fixedly connected with two connecting bulges 16, the upper rotating of the connecting bulges 16 is connected with a connecting rod 17, the top end of the connecting rod 17 is fixedly connected with a rotating plate 18, the rotating plate 18 is obliquely arranged, one end of the rotating plate 18 is rotatably connected with a first connecting rod 19, the other end of the first connecting rod 19 is rotatably connected with the side wall of the support frame 1, the other end of the rotating plate 18 is rotatably connected with a second connecting rod 20, the second connecting rod 20 is rotatably connected with a linkage shaft 21, a motor drives two turntables 15 to rotate together, the turntables 15 drive the second connecting rod 20 to rotate through the linkage shaft 21 during rotation, the second connecting rod 20 drives the rotating plate 18 to rotate together, the first connecting rod 19 limits the tail end of the rotating plate 18, so that the rotating plate 18 moves along a certain track, the rotating plate 18 drives the material pushing columns 23 on the, the pushing plate 14 pushes the stirrup 3 forward for a certain distance in the moving process, and after the pushing column 23 is moved out, the pushing plate 14 continues to move to the original position to extrude the stirrup 3 at the front end at the stop block 13.
Threaded holes 22 are arrayed on the end face of the material pushing plate 14, material pushing columns 23 are arrayed on the material pushing plate 14, fixing columns 24 are fixedly connected to the lower ends of the material pushing columns 23, external threads are arranged on the fixing columns 24, the material pushing columns 23 are in threaded connection with the threaded holes 22 through the fixing columns 24, the top ends of the material pushing columns 23 are of conical structures, the material pushing columns 23 are fixed to the threaded holes 22 in different positions through the fixing columns 24 to adapt to stirrups 3 with different diameters, and the material pushing columns 23 can be clamped between the two stirrups 3 when the material pushing plate 14 is convenient to restore to the original position due to the conical structures.
Four corners of support frame 1's inboard are the inclined plane structure, fixedly connected with welding cylinder 25 on every inclined plane, and welding cylinder 25 front end is fixedly connected with electrode 26 all, and welding cylinder 25 supports when blockking block 13 at stirrup 3, drives electrode 26 and aims at stirrup 3 and main reinforcement 2 junction to weld through electrode 26, increase work efficiency, reduce workman's intensity of labour.
The working principle is as follows: the two ends of the steel reinforcement cage are fixed and driven by a driving device such as a motor, so that the steel reinforcement cage moves in the square-shaped support frame 1, the roller 4 rolls on the main steel reinforcement 2, the roller 4 is clamped on the main steel reinforcement 2 through a V-shaped structure clamping groove 5 and can adapt to the main steel reinforcements 2 with different diameters, the roller 4 is used for positioning to avoid the deviation of the steel reinforcement cage and influence on welding, before welding, the electric push rod 12 pushes the stop block 13 to move downwards, the motor drives the two turntables 15 to rotate together, the turntables 15 drive the second connecting rod 20 to rotate through the linkage shaft 21 during rotation, the second connecting rod 20 drives the rotating plate 18 to rotate together, the first connecting rod 19 limits the tail end of the rotating plate 18, so that the rotating plate 18 moves along a certain track, the rotating plate 18 drives the material pushing columns 23 on the material pushing plate 14 to gradually move out of the stirrup 3 through the connecting, the material pushing plate 14 pushes the stirrups 3 forward for a certain distance in the moving process, after the material pushing column 23 is moved out, the material pushing plate 14 continues to move to the original position, the stirrups 3 at the front end are extruded at the position of the stop block 13, the material pushing column 23 is fixed at the threaded holes 22 at different positions through the fixing column 24 to adapt to the stirrups 3 with different diameters, when the conical structure facilitates the recovery of the material pushing plate 14, the material pushing column 23 can be clamped between the two stirrups 3, the welding cylinder 25 drives the electrode 26 to align the joint of the stirrups 3 and the main reinforcements 2 for welding, the structure is simple and compact, the automation degree is high, the stirrups can be added circularly and automatically, the joint of the stirrups and the main reinforcements is welded, the welding efficiency is high, the labor intensity of workers is reduced, and the cost is reduced.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (7)
1. The utility model provides a square steel reinforcement cage shaping welding set, includes support frame (1), its characterized in that: the supporting frame (1) is of a square structure, four main steel bars (2) are arranged in the middle of the supporting frame (1), the four main steel bars (2) form a steel reinforcement cage of a square structure, the four main steel bars (2) are connected with a plurality of stirrups (3) in a sliding mode, the stirrups (3) are bent into the square structure, two sides of the main steel bars (2) are provided with connecting plates (6), the top end of each connecting plate (6) is of a U-shaped structure, the top end of each connecting plate (6) is rotatably connected with a roller (4), the inner side of the supporting frame (1) is fixedly connected with connecting cylinders (8) at the positions of the rollers (4), two turntables (15) are symmetrically arranged on the two sides of the steel reinforcement cage on the right side of the supporting frame (1), the turntables (15) are rotatably connected with the side walls of the supporting frame (1), and linkage shafts (21, two material pushing plates (14) are arranged on the right side of the support frame (1) and located on two sides of the reinforcement cage.
2. The square reinforcement cage forming and welding device of claim 1, wherein: connecting column (7) is connected in connecting cylinder (8) sliding connection, the below fixedly connected with connecting block (27) of connecting column (7), bolt and connecting plate (6) fixed connection are passed through to the both sides of connecting block (27), the centre of gyro wheel (4) is equipped with joint groove (5) of V font structure.
3. The square reinforcement cage forming and welding device of claim 1, wherein: the inner wall of the connecting cylinder (8) is fixedly connected with a spring (11), the top end of the spring (11) is sleeved with a ball (10), the side end of the ball (10) is connected into a moving block (9) in a rolling mode, the moving block (9) is connected into the connecting cylinder (8) in a sliding mode, and the other end of the moving block (9) is fixedly connected with the connecting column (7).
4. The square reinforcement cage forming and welding device of claim 1, wherein: the support frame (1) is located fixedly connected with electric push rod (12) between connecting cylinder (8) and carousel (15), the lower extreme fixedly connected with of electric push rod (12) blocks piece (13), the right side below that blocks piece (13) is the arc structure.
5. The square reinforcement cage forming and welding device of claim 1, wherein: the material pushing plate is characterized in that two connecting bulges (16) are fixedly connected to the side ends of the material pushing plate (14), connecting rods (17) are connected to the upper portions of the connecting bulges (16) in a rotating mode, rotating plates (18) are fixedly connected to the top ends of the connecting rods (17), the rotating plates (18) are arranged in an inclined mode, one ends of the rotating plates (18) are connected with first connecting rods (19) in a rotating mode, the other ends of the first connecting rods (19) are connected with the side wall of the supporting frame (1) in a rotating mode, the other ends of the rotating plates (18) are connected with second connecting rods (20) in a rotating mode, and the second connecting rods (20.
6. The square reinforcement cage forming and welding device of claim 1, wherein: threaded holes (22) are arrayed on the end face of the material pushing plate (14), material pushing columns (23) are arrayed on the material pushing plate (14), fixing columns (24) are fixedly connected to the lower ends of the material pushing columns (23), external threads are arranged on the fixing columns (24), the material pushing columns (23) are in threaded connection with the threaded holes (22) through the fixing columns (24), and the top ends of the material pushing columns (23) are of conical structures.
7. The square reinforcement cage forming and welding device of claim 1, wherein: four corners of inboard of support frame (1) are the inclined plane structure, fixedly connected with welding cylinder (25) on every inclined plane, all fixedly connected with electrode (26) of welding cylinder (25) front end.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011120678.5A CN112355499B (en) | 2020-10-19 | 2020-10-19 | Square steel reinforcement cage forming and welding device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011120678.5A CN112355499B (en) | 2020-10-19 | 2020-10-19 | Square steel reinforcement cage forming and welding device |
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| CN112355499A true CN112355499A (en) | 2021-02-12 |
| CN112355499B CN112355499B (en) | 2022-10-25 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113000741A (en) * | 2021-03-04 | 2021-06-22 | 陈晓鹏 | A supplementary guider of steel reinforcement cage processing for construction |
| CN114770015A (en) * | 2022-04-18 | 2022-07-22 | 天津建工城市建设发展有限公司 | Reinforcement cage welding auxiliary device and welding method using same |
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Also Published As
| Publication number | Publication date |
|---|---|
| CN112355499B (en) | 2022-10-25 |
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Effective date of registration: 20221206 Address after: No. 399, Jiefang South Road, Hexi District, Tianjin 300202 Patentee after: State Grid Tianjin Electric Power Company Marketing Service Center Address before: No.18, Huancheng North Road, Shengzhou City, Shaoxing City, Zhejiang Province Patentee before: Qiu Yiwen |