CN104489464A - Deer gelatin instant cake and preparation method thereof - Google Patents
Deer gelatin instant cake and preparation method thereof Download PDFInfo
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- CN104489464A CN104489464A CN201410798688.2A CN201410798688A CN104489464A CN 104489464 A CN104489464 A CN 104489464A CN 201410798688 A CN201410798688 A CN 201410798688A CN 104489464 A CN104489464 A CN 104489464A
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Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
- A23V2002/00—Food compositions, function of food ingredients or processes for food or foodstuffs
Landscapes
- Cereal-Derived Products (AREA)
Abstract
The invention discloses a deer gelatin instant cake which is mainly prepared from 3500-4000 parts of fresh deer skin, 18-22 parts of rock candy for preparing gelatin blocks, 8-10 parts of plant oil for preparing gelatin blocks, 10-15 parts of yellow wine for preparing gelatin blocks, 2-3 parts of plant oil for demoulding, 72-77 parts of rock candy added for melting gelatin, 78-82 parts of yellow wine, 88-92 parts of fresh walnuts, 140-160 parts of fried black sesame and 95-105 parts of dried jujube. A preparation method comprises the following steps: salting fresh deer skin so as to obtain dried deer skin, processing the dried deer skin, and rubbing and melting the skin in a spherical digester; filtering and precipitating gelatin juice and conveying the gelatin juice to a grease separator, wherein the material inlet of the grease separator is provided with a screen; making the juice pass through the grease separator at uniform speed after the juice is filtered; concentrating and defoaming the juice on an opening; adding the rock candy, plant oil and yellow wine, and evaporating so as to prepare gelatin blocks; in order to melt the gelatin blocks, decocting the gelatin blocks with the rock candy, yellow wine, fresh walnuts, fried black sesame and dried jujube, and cooling in a mold. The instant cake disclosed by the invention is delicious in taste, convenient to carry along and ready to eat after being unpacked.
Description
Technical field
The invention belongs to deer horn glue food and preparation method thereof field, particularly instant cake of deer horn glue and preparation method thereof.
Background technology
Deerskin is the traditional Chinese medicine of China, and medicinal history is long." in main wound, labor is exhausted, and pain in the back, wins thin, tonifying middle-Jiao and Qi, and married woman closes blood s.m.p, and pain relieving is antiabortive just deerskin glue in Shennong's Herbal is top grade.Clothes of a specified duration are made light of one's life by commiting suicide and are prolonged life." case " Shuowen " cloud: glue, also close, work with skin.Just there is the record of deerskin " tonifying Qi, puckery essence, sore " effect in Compendium of Material Medica simultaneously.
Also " energy tonifying Qi, puckery void is sliding to describe it in " Traditional Chinese Medicine in Sichuan will ".Control women leukorrhea, chuonic metrorrhagia, involuntary emission of suffering from a deficiency of the kidney, be coated with all sores ".It is salty, warm in nature that " Beijing's Chinese medicine preparation specification " describes deerskin glue taste, returns liver, kidney channel, cures mainly tonifying Qi, puckery empty essence, strengthening the muscles and bones. can be used for gynecological ailments, soreness of waist tinnitus, has a dizzy spell, weak chronic cough, blood-stained sputum, void is breathed short, women's irregular menstruation, under uterine bleeding band, property is temperature relatively, can yang-tonifying, again can nourishing yin and supplementing blood, hemostasis.
Need during current use deer horn glue product to carry out the processing such as infusion to it, waste time and energy, and not easily carry with.
Summary of the invention
An object of the present invention is to provide the instant cake of deer horn glue, another object of real name invention is to provide its preparation method, and the instant cake of deer horn glue that this method makes is nutritious, is applicable to carrying with, can eats at any time.
The technical scheme adopted is:
The instant cake of deer horn glue, primarily of fresh deerskin 3500-4000 part, makes rock sugar 18-22 part that blob of viscose uses, makes vegetable oil 8-10 part that blob of viscose uses, makes yellow rice wine 10-15 part of blob of viscose, vegetable oil 2-3 part that the demoulding uses, the rock sugar 72-77 part of adding when changing glue, the yellow rice wine 78-82 part of adding when changing glue, fresh walnut kernel 88-92 part, fries that Semen sesami nigrum 140-160 part and dry-making red date 95-105 part is made.Described part is mass parts.
Dry-making red date is commercially available known product.Described yellow rice wine is 18 degree of yellow rice wine, and described vegetable oil is soya-bean oil, is known product.
The preparation method of the instant cake of deer horn glue: mainly comprise the following steps:
The first step, prepare raw material: fresh deerskin 3500-4000 part, make rock sugar 18-22 part that blob of viscose uses, make vegetable oil 8-10 part that blob of viscose uses, make yellow rice wine 10-15 part of blob of viscose, vegetable oil 2-3 part that the demoulding uses, the rock sugar 72-77 part of adding when changing glue, yellow rice wine 78-82 part, the fresh walnut kernel 88-92 part of adding when changing glue, fry Semen sesami nigrum 140-160 part and dry-making red date 95-105 part.Described part is mass parts.
Dry-making red date is commercially available known product.Described yellow rice wine is 18 degree of yellow rice wine, and described vegetable oil is soya-bean oil, is known product.
Second step, get fresh deerskin 3500-4000 part, carry out salted, complete the fresh deerskin of one deck, paving one deck salt, repaved one deck deer, repaved one deck salt, so repeatedly, from bottom to up, completed successively, the salted time is 360-400 days, and temperature is normal temperature 25 degrees Celsius.When spreading fresh deerskin, fur is downward, and dermatotome upwards.The longer salted time can promote solidifying of protein, is conducive to improving rate of gum output.
Obtain dry deerskin 1166-1333 part.
3rd step, then carry out cutting skin process.
4th step, then carry out the process of bubble skin, every day changes water 2-3 time, and the bubble skin time is 7 days.
5th step, then carry out washing skin, scraping hair process, time 8-9 hour.
6th step, the above-mentioned product through the 5th step process put into rotary spherical digester.
Rubbing leather for the first time: add water and edible sodium carbonate, the 1.8-2.0 that the quality of water is the dry deerskin quality described in second step doubly, edible sodium carbonate is the 1.1-1.31% of the quality of the dry deerskin described in second step, carries out rubbing leather process, and object is to remove oil and impurity.
Heating 60-80 DEG C in rotary spherical digester, 20 minutes time, rotating speed 5r/min, then rotary spherical digester stall, stop heating, release, then bleeds off the water in rotary spherical digester.
Second time rubbing leather: add water, doubly, carry out rubbing leather process, object is to again remove oil and impurity to the 1.8-2.0 that the quality of water is the dry deerskin quality described in second step.
Heating 60-80 DEG C in rotary spherical digester, 20 minutes time, rotating speed 5 r/min, then rotary spherical digester stall, stop heating, release, then bleeds off the water in rotary spherical digester.
Then add water cleaning in rotary spherical digester, to the not aobvious alkalescence of the water flowed out.
Carrying out skin in rotary spherical digester:
First timeization skin, add water for the quality of the dry deerskin described in second step 1.2-1.4 doubly, steam pressure is 0.12-0.2Mpa, temperature 118-123 DEG C in rotary spherical digester, time 160min, rotating speed 5 r/min.
Venting is started when being heated to 120 DEG C in said process, complete to exitting.
First timeization skin releases whole glue juice later.
Second timeization skin, add water for the quality of the dry deerskin described in second step 1.1-1.3 doubly, steam pressure is 0.12-0.2Mpa, temperature 110-120 DEG C in rotary spherical digester, time 160min, rotating speed 5 r/min.
Start venting when being heated to 120 DEG C, exit complete, second time releases glue juice.
Third timeization skin, add water for the quality of the dry deerskin described in second step 1.2-1.4 doubly, steam pressure 0.12-0.2Mpa, temperature 110-120 DEG C in rotary spherical digester, time 80min, rotating speed 5 r/min.
Start venting when being heated to 120 DEG C, exit complete, third time releases glue juice.
Described rubbing leather and change skin are known technology.
The glue juice of three times that 7th step, the 6th step obtain mixes, after quartz sand filtration tank filters, enter liquid storing barrel.
Product in 8th step, the 7th step in liquid storing barrel enters settling tank, precipitation 2-4 hour.
9th step, the 8th step enter grease seperator through the product of precipitation.
The feeding mouth of grease seperator is placed with 120 eye mesh screens.
At the uniform velocity by grease seperator after filtration, flow control is at 30-50kg/min, and the rotating speed of grease seperator is 17000 r/min.
Once, the front hot water of deslagging rushes grease seperator 2min to the every 30min deslagging of grease seperator, then carries out deslagging.
The product obtained in tenth step, the 9th step, enters concentration tank and carries out uncovered concentrated, Steam Heating, vapor (steam) temperature 100-105 degree Celsius, 12 hours time.
11 step, the tenth step concentrates later product and adds in jacketed pan under steam pressure 0.06-0.08Mpa condition, and make the micro-upper foam that boils of glue juice, foam gets out by upper foam later.
Then add water, the quality of water is 1% of the dry deerskin quality described in second step, continues under steam pressure 0.06-0.08Mpa condition, makes the micro-upper foam that boils of glue juice, and foam gets out by upper foam later.
Then add water, the quality of water is 1% of the dry deerskin quality described in second step, continues under steam pressure 0.06-0.08Mpa condition, makes the micro-upper foam that boils of glue juice, makes the micro-upper foam that boils of glue juice, and foam gets out by upper foam later.(adding water extraction foam).
Carry foam is all that steam regulation pressure changes from 0.08Mpa to 0.06Mpa at every turn, and this is the routine techniques of those skilled in the art.
The product obtained in 12 step, the 11 step, through 120 object strainer filtering skimmings, then adds in jacketed pan, adds set filtration liquid syrup simultaneously.Jacketed pan pressure is 0.06-0.08Mpa.
Described set filtration liquid syrup is make according to following steps:
Rock sugar 18-22 part is added the water of rock sugar quality 4 times, be melted into liquid syrup, precipitate 2 hours after 120 mesh screen, obtain filtering liquid syrup.
Vegetable oil 8-10 part is added through two hours.Yellow rice wine 10-15 part is added through two hours.
Can stir several times in said process.In this step, steam regulation pressure changes from 0.08Mpa to 0.06Mpa, and this is the routine techniques of those skilled in the art.
Be evaporated to and provoke glue cream with glue shovel, flag hung by glue shovel must not come off plastic emitting to glue case.
13 step, by the vegetable oil uniform application of 2-3 part on mould, the product that the 12 step obtains is poured in mould, cools 24 hours, the demoulding.Described vegetable oil is soya-bean oil.
14 step, cut glue, the glue that dries in the air, vexed glue and rubber, obtain blob of viscose.
15 step, putting into of the blob of viscose glue pot centralization glue obtained.Yellow rice wine 78-82 part, the fresh walnut kernel 88-92 part of adding when the rock sugar 72-77 part of adding when changing adding glue after glue, change glue, fry Semen sesami nigrum 140-160 part and dry-making red date 95-105 part boils jointly.
Temperature 105-110 degree Celsius, time 4-5 hour, takes the dish out of the pot.
Now the water content of product is 18-20%, and described percentage is mass percent.
16 step, the product that the 15 step obtains to be poured in mould.Cooling, the demoulding, stripping and slicing, packaging.
This product is opened packaging and can be eaten at any time, therefore " instant cake " by name.
Deerskin can select plum blossom deerskin or the red deer skin of cultivation.
Rotary spherical digester rotating speed 5 r/min, 5 revs/min.
The rotating speed of grease seperator is 17000r/min, 17000 revs/min.
its advantage is:
This product is owing to eliminating the grease in deerskin in process, taste is better to eat, and conveniently carries with, and opening packaging can eat at any time.
Deer goods are exactly senior nutrition from ancient times, be all that imperial palace eats, this deer horn glue cake has passed on deer culture, further increase the preparation method of modern crafts, more people can be made to take this senior nutrition, make everybody QI-blood circulation more smooth and easy, promote longevity, increase healthy, healthy health is the basis of improving quality of the life.
This instant cake has the nutritional labelings such as higher collagen, amino acid and lysine, and nutrition is very abundant.Through the deep process of factice isolation and identification, more improve product quality.
Accompanying drawing explanation
Fig. 1 is the list of technological parameter when changing skin in the embodiment of the present invention for three times.
Detailed description of the invention
embodiment 1
The instant cake of deer horn glue, primarily of fresh plum blossom deerskin 3500 kilograms, makes 18 kilograms, rock sugar that blob of viscose uses, makes vegetable oil 8 kilograms that blob of viscose uses, makes the yellow rice wine 10 kilograms of blob of viscose, vegetable oil 2 kilograms that the demoulding uses, 72 kilograms, the rock sugar added when changing glue, the yellow rice wine 78 kilograms added when changing glue, fresh walnut kernel 88 kilograms, fries that Semen sesami nigrum 140 kilograms and dry-making red date 95 kilograms be made.
Dry-making red date is commercially available known product.Described yellow rice wine is 18 degree of yellow rice wine.Described vegetable oil is soya-bean oil.
The preparation method of the instant cake of deer horn glue: mainly comprise the following steps:
The first step, prepare raw material: fresh plum blossom deerskin 3500 kilograms, make 18 kilograms, rock sugar that blob of viscose uses, make vegetable oil 8 kilograms that blob of viscose uses, make the yellow rice wine 10 kilograms of blob of viscose, vegetable oil 2 kilograms that the demoulding uses, 72 kilograms, the rock sugar added when changing glue, the yellow rice wine 78 kilograms, the fresh walnut kernel 88 kilograms that add when changing glue, fry Semen sesami nigrum 140 kilograms and dry-making red date 95 kilograms.
Dry-making red date is commercially available known product.Described yellow rice wine is 18 degree of yellow rice wine.Described vegetable oil is soya-bean oil.
Second step, get fresh plum blossom deerskin 3500 kilograms, carry out salted, complete the fresh plum blossom deerskin of one deck, paving one deck salt, repave the fresh plum blossom deerskin of one deck, repave one deck salt, so repeatedly, from bottom to up, complete successively, the salted time is 360 days, and temperature is normal temperature 25 degrees Celsius.During paving plum blossom deerskin, fur is downward, and dermatotome upwards.The longer salted time can promote solidifying of protein, is conducive to improving rate of gum output.
Obtain dry plum blossom deerskin 1166 kilograms.
3rd step, then carry out cutting skin process.
4th step, then carry out the process of bubble skin, change water every day 2 times, the bubble skin time is 7 days.
5th step, then carry out washing skin, scraping hair process, 8 hours time.
6th step, the above-mentioned product through the 5th step process put into rotary spherical digester.
Rubbing leather for the first time: add water and edible sodium carbonate, 1.8 times that the quality of water is the dry deerskin quality described in second step, 1.1% of the quality that edible sodium carbonate is the dry plum blossom deerskin described in second step, carries out rubbing leather process, and object is to remove oil and impurity.
Heating 60-80 DEG C in rotary spherical digester, 20 minutes time, rotating speed 5 r/min, then rotary spherical digester stall, stop heating, release, then bleeds off the water in rotary spherical digester.
Second time rubbing leather: add water, the quality of water is 1.8 times of the dry sika deer cortex amount described in second step, and carry out rubbing leather process, object is to again remove oil and impurity.
Heating 60-80 DEG C in rotary spherical digester, 20 minutes time, rotating speed 5 r/min, then rotary spherical digester stall, stop heating, release, then bleeds off the water in rotary spherical digester.
Then add water cleaning in rotary spherical digester, to the not aobvious alkalescence of the water flowed out.
Carrying out skin in rotary spherical digester:
First timeization skin, add water as 1.2 times of quality of the dry plum blossom deerskin described in second step, steam pressure is 0.12-0.2Mpa, temperature 118-123 DEG C in ball, time 160min, rotating speed 5 r/min.
Venting is started when being heated to 120 DEG C in said process, complete to exitting.
First timeization skin releases whole glue juice later.
Second timeization skin, add water as 1.1 times of quality of the dry plum blossom deerskin described in second step, steam pressure is 0.12-0.2Mpa, temperature 110-120 DEG C in rotary spherical digester, time 160min, rotating speed 5 r/min.
Start venting when being heated to 120 DEG C, exit complete, second time releases glue juice.
Third timeization skin, adds water as 1.2 times of quality of the dry deerskin of the plum blossom described in second step, steam pressure 0.12-0.2Mpa, temperature 110-120 DEG C in rotary spherical digester, time 80min, rotating speed 5 r/min.
Start venting when being heated to 120 DEG C, exit complete, third time releases glue juice.
Described rubbing leather and change skin are known technology.
The glue juice of three times that 7th step, the 6th step obtain mixes, after quartz sand filtration tank filters, enter liquid storing barrel.
Product in 8th step, the 7th step in liquid storing barrel enters settling tank, precipitates 2 hours.
9th step, the 8th step enter grease seperator through the product of precipitation.
The feeding mouth of grease seperator is placed with 120 eye mesh screens.
At the uniform velocity by grease seperator after filtration, flow control is at 30kg/min, and the rotating speed of grease seperator is 17000 r/min.
Once, the front hot water of deslagging rushes grease seperator 2min to the every 30min deslagging of grease seperator, then carries out deslagging.
The product obtained in tenth step, the 9th step, enters concentration tank and carries out uncovered concentrated, Steam Heating, vapor (steam) temperature 100-105 degree Celsius, 12 hours time.
11 step, the tenth step concentrates later product and adds in jacketed pan under steam pressure 0.06-0.08Mpa condition, and make the micro-upper foam that boils of glue juice, foam gets out by upper foam later.
Then add water, the quality of water is 1% of the dry sika deer cortex amount described in second step, continues under steam pressure 0.06-0.08Mpa condition, makes the micro-upper foam that boils of glue juice, and foam gets out by upper foam later.
Then add water, the quality of water is 1% of the dry sika deer cortex amount described in second step, continues under steam pressure 0.06-0.08Mpa condition, makes the micro-upper foam that boils of glue juice, and foam gets out by upper foam later.(adding water extraction foam).
Carry foam is all that steam regulation pressure changes from 0.08Mpa to 0.06Mpa at every turn, and this is the routine techniques of those skilled in the art.
The product obtained in 12 step, the 11 step, through 120 object strainer filtering skimmings, then adds in jacketed pan, adds set filtration liquid syrup simultaneously.Jacketed pan pressure is 0.06-0.08Mpa.
Described set filtration liquid syrup is make according to following steps:
18 kilograms, rock sugar is added the water of rock sugar quality 4 times, be melted into liquid syrup, precipitate 2 hours after 120 mesh screen, obtain filtering liquid syrup.
Vegetable oil 8 kilograms is added through two hours.Yellow rice wine 10 kilograms is added through two hours.
Can stir several times in said process.In this step, steam regulation pressure changes from 0.08Mpa to 0.06Mpa, and this is the routine techniques of those skilled in the art.
Be evaporated to and provoke glue cream with glue shovel, flag hung by glue shovel must not come off plastic emitting to glue case.
13 step, by the vegetable oil uniform application of 2 kilograms on mould, the product that the 12 step obtains is poured in mould, cools 24 hours, the demoulding.Described vegetable oil is soya-bean oil.
14 step, cut glue, the glue that dries in the air, vexed glue and rubber, obtain blob of viscose.
15 step, putting into of the blob of viscose glue pot centralization glue obtained.The yellow rice wine 78 kilograms, the fresh walnut kernel 88 kilograms that add when 72 kilograms, the rock sugar added when changing adding glue after glue, change glue, fry Semen sesami nigrum 140 kilograms and dry-making red date 95 kilograms boils jointly.
Temperature 105 degrees Celsius, 4 hours time, takes the dish out of the pot.
16 step, the product that the 15 step obtains to be poured in mould.Cooling, the demoulding, stripping and slicing, packaging.
embodiment 2
The instant cake of deer horn glue, primarily of fresh plum blossom deerskin 4000 kilograms, makes 22 kilograms, rock sugar that blob of viscose uses, makes vegetable oil 10 kilograms that blob of viscose uses, makes the yellow rice wine 15 kilograms of blob of viscose, vegetable oil 3 kilograms that the demoulding uses, 77 kilograms, the rock sugar added when changing glue, the yellow rice wine 82 kilograms added when changing glue, fresh walnut kernel 92 kilograms, fries that Semen sesami nigrum 160 kilograms and dry-making red date 105 kg be made.
Dry-making red date is commercially available known product.Described yellow rice wine is 18 degree of yellow rice wine.Described vegetable oil is soya-bean oil.
The preparation method of the instant cake of deer horn glue: mainly comprise the following steps:
The first step, prepare raw material: fresh plum blossom deerskin 4000 kilograms, make 22 kilograms, rock sugar that blob of viscose uses, make vegetable oil 10 kilograms that blob of viscose uses, make the yellow rice wine 15 kilograms of blob of viscose, vegetable oil 3 kilograms that the demoulding uses, 77 kilograms, the rock sugar added when changing glue, the yellow rice wine 82 kilograms, the fresh walnut kernel 92 kilograms that add when changing glue, fry Semen sesami nigrum 160 kilograms and dry-making red date 105 kg.
Dry-making red date is commercially available known product.Described yellow rice wine is 18 degree of yellow rice wine.Described vegetable oil is soya-bean oil.
Second step, get fresh plum blossom deerskin 4000 kilograms, carry out salted, complete the fresh plum blossom deerskin of one deck, paving one deck salt, repave the fresh plum blossom deerskin of one deck, repave one deck salt, so repeatedly, from bottom to up, complete successively, the salted time is 400 days, and temperature is normal temperature 25 degrees Celsius.When spreading fresh plum blossom deerskin, fur is downward, and dermatotome upwards.The longer salted time can promote solidifying of protein, is conducive to improving rate of gum output.
Obtain dry plum blossom deerskin 1333 kilograms.
3rd step, then carry out cutting skin process.
4th step, then carry out the process of bubble skin, change water every day 3 times, the bubble skin time is 7 days.
5th step, then carry out washing skin, scraping hair process, 9 hours time.
6th step, the above-mentioned product through the 5th step process put into rotary spherical digester.
Rubbing leather for the first time: add water and edible sodium carbonate, 2.0 times that the quality of water is the dry sika deer cortex amount described in second step, 1.31% of the quality that edible sodium carbonate is the dry plum blossom deerskin described in second step, carries out rubbing leather process, and object is to remove oil and impurity.
Heating 60-80 DEG C in rotary spherical digester, 20 minutes time, rotating speed 5 r/min, then rotary spherical digester stall, stop heating, release, then bleeds off the water in rotary spherical digester.
Second time rubbing leather: add water, the quality of water is 2.0 times of the dry sika deer cortex amount described in second step, and carry out rubbing leather process, object is to again remove oil and impurity.
Heating 60-80 DEG C in rotary spherical digester, 20 minutes time, rotating speed 5 r/min, then rotary spherical digester stall, stop heating, release, then bleeds off the water in rotary spherical digester.
Then add water cleaning in rotary spherical digester, to the not aobvious alkalescence of the water flowed out.
Carrying out skin in rotary spherical digester:
First timeization skin, add water as 1.4 times of quality of the dry plum blossom deerskin described in second step, steam pressure is 0.12-0.2Mpa, temperature 118-123 DEG C in ball, time 160min, rotating speed 5 r/min.
Venting is started when being heated to 120 DEG C in said process, complete to exitting.
First timeization skin releases whole glue juice later.
Second timeization skin, add water as 1.3 times of quality of the dry plum blossom deerskin described in second step, steam pressure is 0.12-0.2Mpa, temperature 110-120 DEG C in rotary spherical digester, time 160min, rotating speed 5 r/min.
Start venting when being heated to 120 DEG C, exit complete, second time releases glue juice.
Third timeization skin, adds water as 1.4 times of quality of the dry deerskin of the plum blossom described in second step, steam pressure 0.12-0.2Mpa, temperature 110-120 DEG C in rotary spherical digester, time 80min, rotating speed 5 r/min.
Start venting when being heated to 120 DEG C, exit complete, third time releases glue juice.
Described rubbing leather and change skin are known technology.
The glue juice of three times that 7th step, the 6th step obtain mixes, after quartz sand filtration tank filters, enter liquid storing barrel.
Product in 8th step, the 7th step in liquid storing barrel enters settling tank, precipitation 2-4 hour.
9th step, the 8th step enter grease seperator through the product of precipitation.
The feeding mouth of grease seperator is placed with 120 eye mesh screens.
At the uniform velocity by grease seperator after filtration, flow control is at 50kg/min, and the rotating speed of grease seperator is 17000 r/min.
Once, the front hot water of deslagging rushes grease seperator 2min to the every 30min deslagging of grease seperator, then carries out deslagging.
The product obtained in tenth step, the 9th step, enters concentration tank and carries out uncovered concentrated, Steam Heating, vapor (steam) temperature 100-105 degree Celsius, 12 hours time.
11 step, the tenth step concentrates later product and adds in jacketed pan under steam pressure 0.06-0.08Mpa condition, and make the micro-upper foam that boils of glue juice, foam gets out by upper foam later.
Then add water, the quality of water is 1% of the dry sika deer cortex amount described in second step, continues under steam pressure 0.06-0.08Mpa condition, makes the micro-upper foam that boils of glue juice, and foam gets out by upper foam later.
Then add water, the quality of water is 1% of the dry sika deer cortex amount described in second step, continues under steam pressure 0.06-0.08Mpa condition, makes the micro-upper foam that boils of glue juice, and foam gets out by upper foam later.(adding water extraction foam).
Carry foam is all that steam regulation pressure changes from 0.08Mpa to 0.06Mpa at every turn, and this is the routine techniques of those skilled in the art.
The product obtained in 12 step, the 11 step, through 120 object strainer filtering skimmings, then adds in jacketed pan, adds set filtration liquid syrup simultaneously.Jacketed pan pressure is 0.06-0.08Mpa.
Described set filtration liquid syrup is make according to following steps:
22 kilograms, rock sugar is added the water of rock sugar quality 4 times, be melted into liquid syrup, precipitate 2 hours after 120 mesh screen, obtain filtering liquid syrup.
Vegetable oil 10 kilograms is added through two hours.Yellow rice wine 15 kilograms is added through two hours.
Can stir several times in said process.In this step, steam regulation pressure changes from 0.08Mpa to 0.06Mpa, and this is the routine techniques of those skilled in the art.
Be evaporated to and provoke glue cream with glue shovel, flag hung by glue shovel must not come off plastic emitting to glue case.
13 step, by the vegetable oil uniform application of 3 kilograms on mould, the product that the 12 step obtains is poured in mould, cools 24 hours, the demoulding.Described vegetable oil is soya-bean oil.
14 step, cut glue, the glue that dries in the air, vexed glue and rubber, obtain blob of viscose.
15 step, putting into of the blob of viscose glue pot centralization glue obtained.The yellow rice wine 82 kilograms, the fresh walnut kernel 92 kilograms that add when 77 kilograms, the rock sugar added when changing adding glue after glue, change glue, fry Semen sesami nigrum 160 kilograms and dry-making red date 105 kg boils jointly.
Temperature 110 degrees Celsius, 5 hours time, takes the dish out of the pot.
16 step, the product that the 15 step obtains to be poured in mould.Cooling, the demoulding, stripping and slicing, packaging.
embodiment 3
The instant cake of deer horn glue, primarily of fresh plum blossom deerskin 3750 kilograms, makes 20 kilograms, rock sugar that blob of viscose uses, makes vegetable oil 9 kilograms that blob of viscose uses, makes the yellow rice wine 13 kilograms of blob of viscose, vegetable oil 2.5 kilograms that the demoulding uses, 74.5 kilograms, the rock sugar added when changing glue, the yellow rice wine 80 kilograms added when changing glue, fresh walnut kernel 90 kilograms, fries that Semen sesami nigrum 150 kilograms and dry-making red date 100 kilograms be made.
Dry-making red date is commercially available known product.Described yellow rice wine is 18 degree of yellow rice wine.Described vegetable oil is soya-bean oil.
The preparation method of the instant cake of deer horn glue: mainly comprise the following steps:
The first step, prepare raw material: fresh plum blossom deerskin 3750 kilograms, make 20 kilograms, rock sugar that blob of viscose uses, make vegetable oil 9 kilograms that blob of viscose uses, make the yellow rice wine 13 kilograms of blob of viscose, vegetable oil 2.5 kilograms that the demoulding uses, 74.5 kilograms, the rock sugar added when changing glue, the yellow rice wine 80 kilograms, the fresh walnut kernel 90 kilograms that add when changing glue, fry Semen sesami nigrum 150 kilograms and dry-making red date 100 kilograms.
Dry-making red date is commercially available known product.Described yellow rice wine is 18 degree of yellow rice wine.Described vegetable oil is soya-bean oil.
Second step, get fresh plum blossom deerskin 3750 kilograms, carry out salted, complete the fresh plum blossom deerskin of one deck, paving one deck salt, repave the fresh plum blossom deerskin of one deck, repave one deck salt, so repeatedly, from bottom to up, complete successively, the salted time is 380 days, and temperature is normal temperature 25 degrees Celsius.When spreading fresh plum blossom deerskin, fur is downward, and dermatotome upwards.The longer salted time can promote solidifying of protein, is conducive to improving rate of gum output.
Obtain dry plum blossom deerskin 1250 kilograms.
3rd step, then carry out cutting skin process.
4th step, then carry out the process of bubble skin, change water every day 3 times, the bubble skin time is 7 days.
5th step, then carry out washing skin, scraping hair process, 9 hours time.
6th step, the above-mentioned product through the 5th step process put into rotary spherical digester.
Rubbing leather for the first time: add water and edible sodium carbonate, 1.9 times that the quality of water is the dry sika deer cortex amount described in second step, 1.2% of the quality that edible sodium carbonate is the dry plum blossom deerskin described in second step, carries out rubbing leather process, and object is to remove oil and impurity.
Heating 60-80 DEG C in rotary spherical digester, 20 minutes time, rotating speed 5 r/min, then rotary spherical digester stall, stop heating, release, then bleeds off the water in rotary spherical digester.
Second time rubbing leather: add water, the quality of water is 1.9 times of the dry sika deer cortex amount described in second step, and carry out rubbing leather process, object is to again remove oil and impurity.
Heating 60-80 DEG C in rotary spherical digester, 20 minutes time, rotating speed 5 r/min, then rotary spherical digester stall, stop heating, release, then bleeds off the water in rotary spherical digester.
Then add water cleaning in rotary spherical digester, to the not aobvious alkalescence of the water flowed out.
Carrying out skin in rotary spherical digester:
First timeization skin, add water as 1.3 times of quality of the dry plum blossom deerskin described in second step, steam pressure is 0.12-0.2Mpa, temperature 118-123 DEG C in ball, time 160min, rotating speed 5 r/min.
Venting is started when being heated to 120 DEG C in said process, complete to exitting.
First timeization skin releases whole glue juice later.
Second timeization skin, add water as 1.2 times of quality of the dry plum blossom deerskin described in second step, steam pressure is 0.12-0.2Mpa, temperature 110-120 DEG C in rotary spherical digester, time 160min, rotating speed 5 r/min.
Start venting when being heated to 120 DEG C, exit complete, second time releases glue juice.
Third timeization skin, adds water as 1.3 times of quality of the dry deerskin of the plum blossom described in second step, steam pressure 0.12-0.2Mpa, temperature 110-120 DEG C in rotary spherical digester, time 80min, rotating speed 5 r/min.
Start venting when being heated to 120 DEG C, exit complete, third time releases glue juice.
Described rubbing leather and change skin are known technology.
The glue juice of three times that 7th step, the 6th step obtain mixes, after quartz sand filtration tank filters, enter liquid storing barrel.
Product in 8th step, the 7th step in liquid storing barrel enters settling tank, precipitates 3 hours.
9th step, the 8th step enter grease seperator through the product of precipitation.
The feeding mouth of grease seperator is placed with 120 eye mesh screens.
At the uniform velocity by grease seperator after filtration, flow control is at 40kg/min, and the rotating speed of grease seperator is 17000 r/min.
Once, the front hot water of deslagging rushes grease seperator 2min to the every 30min deslagging of grease seperator, then carries out deslagging.
The product obtained in tenth step, the 9th step, enters concentration tank and carries out uncovered concentrated, Steam Heating, vapor (steam) temperature 100-105 degree Celsius, 12 hours time.
11 step, the tenth step concentrates later product and adds in jacketed pan under steam pressure 0.06-0.08Mpa condition, and make the micro-upper foam that boils of glue juice, foam gets out by upper foam later.
Then add water, the quality of water is 1% of the dry sika deer cortex amount described in second step, continues under steam pressure 0.06-0.08Mpa condition, makes the micro-upper foam that boils of glue juice, and foam gets out by upper foam later.
Then add water, the quality of water is 1% of the dry sika deer cortex amount described in second step, continues under steam pressure 0.06-0.08Mpa condition, makes the micro-upper foam that boils of glue juice, make the micro-upper foam that boils of glue juice, and foam gets out by upper foam later.(adding water extraction foam).
Carry foam is all that steam regulation pressure changes from 0.08Mpa to 0.06Mpa at every turn, and this is the routine techniques of those skilled in the art.
The product obtained in 12 step, the 11 step, through 120 object strainer filtering skimmings, then adds in jacketed pan, adds set filtration liquid syrup simultaneously.Jacketed pan pressure is 0.06-0.08Mpa.
Described set filtration liquid syrup is make according to following steps:
20 kilograms, rock sugar is added the water of rock sugar quality 4 times, be melted into liquid syrup, precipitate 2 hours after 120 mesh screen, obtain filtering liquid syrup.
Vegetable oil 9 kilograms is added through two hours.Yellow rice wine 13 kilograms is added through two hours.
Can stir several times in said process.In this step, steam regulation pressure changes from 0.08Mpa to 0.06Mpa, and this is the routine techniques of those skilled in the art.
Be evaporated to and provoke glue cream with glue shovel, flag hung by glue shovel must not come off plastic emitting to glue case.
13 step, by the vegetable oil uniform application of 2.5 kilograms on mould, the product that the 12 step obtains is poured in mould, cools 24 hours, the demoulding.Described vegetable oil is soya-bean oil.
14 step, cut glue, the glue that dries in the air, vexed glue and rubber, obtain blob of viscose.
15 step, putting into of the blob of viscose glue pot centralization glue obtained.The yellow rice wine 80 kilograms, the fresh walnut kernel 90 kilograms that add when 74.5 kilograms, the rock sugar added when changing adding glue after glue, change glue, fry Semen sesami nigrum 150 kilograms and dry-making red date 100 kilograms boils jointly.
Temperature 110 degrees Celsius, 4.5 hours time, takes the dish out of the pot.
16 step, the product that the 15 step obtains to be poured in mould.Cooling, the demoulding, stripping and slicing, packaging.
Described plum blossom deerskin also can replace with red deer skin.
The nutritive value of deerskin:
1. " in main wound, labor is exhausted, and pain in the back, wins thin, tonifying middle-Jiao and Qi, and married woman closes blood s.m.p, and pain relieving is antiabortive for Shennong's Herbal top grade (beast) deerskin glue.Clothes of a specified duration are made light of one's life by commiting suicide and are prolonged life.”
2. " detailed outline ": " all anal fistulas, ashing and lard receive it, and day five, six is easy, are more only.”
3. " Traditional Chinese Medicine in Sichuan will ": " energy tonifying Qi, puckery void is sliding.Control women leukorrhea, chuonic metrorrhagia, involuntary emission of suffering from a deficiency of the kidney.Be coated with all sores.”
The nutritive value of rock sugar:
Rock sugar quality is pure, not perishable, except can making candy and eating, also can be used for gourmet food sweetener, and prepare medicines dipping drinks and nourishing adjutant etc.
Rock sugar taste is sweet, property is put down, and enters lung, the spleen channel; There is tonifying middle-Jiao and Qi, and effect of stomach moistening lung; Rock sugar nourishing Yin and promoting production of body fluid, moistens the lung and relieve the cough, and to xeropulmonary cough, dry cough without phlegm, coughs up sputum streaked with blood and has good auxiliary therapeutic action, breathes heavily, infantile malaria, dysentery with vomiting, aphtha, acute toothache for coughing caused by the dryness of the lung, the deficiency syndrome of the lung, chill fatigue.
The nutritive value of yellow rice wine:
The general alcohol content of yellow rice wine is 14%-20%, belongs to low brewed wine.Yellow rice wine contains abundant nutrition, and containing 21 seed amino acids, and human body self can not synthesize food intake 8 kinds of essential amino acid yellow rice wine must be relied on all to possess, therefore is described as " liquid cake ".Give off a strong fragrance, sweet delicious, local flavor is mellow.Yellow rice wine is pharmaceutically very important auxiliary material or " medicine efficacy enhancing ingredient ".In prescriptions of traditional Chinese medicine, conventional yellow rice wine soaks, hots plate, steams and process some Chinese herbal medicines or modulate pill and various medicinal liquor.
The nutritive value of walnut:
The strong body of qi-restoratives, provides nutrition: prove through zoopery, containing the mixing-in fat diet of nut oil, body weight can be made to increase, and seralbumin increases, and blood cholesterol levels raises comparatively slow, therefore walnut is the tonic product of rare a kind of higher fatty acid property material.
Anti-inflammation and sterilization, maintaining skin: Semen Persicae has direct inhibiting bacteria and diminishing inflammation effect.According to clinical report, walnut kernel is mashed the walnut tar zinc oxide paste made, treatment dermatitis, eczema, efficiently reach 100%.The grease that walnut kernel is rich in, is conducive to moist skin, keeps human activity.
The nutritive value of Semen sesami nigrum:
Semen sesami nigrum medicine-food two-purpose, has health-care efficacies such as " filling liver kidney, grow the five internal organs, benefiting essence-blood, ease constipation is dry ", is regarded as nourishing holy product.Being because containing good protein and abundant mineral matter on the one hand, is because the sesamin containing abundant unrighted acid, vitamin E and preciousness and melanin on the other hand.
Replenish the calcium, the function crow such as hypotensive and beauty treatment moisturizing sends out profit and send out.
The nutritive value of red date:
China herbal medicine books " herbal classic " in be recorded, red-jujube flavor sweet warm in nature, return taste warp, have the function of tonifying middle-Jiao and Qi, nourishing blood and tranquilization, the mitigation property of medicine; The pharmacology in modern times then finds, red date contains the multiple nutritional components such as protein, fat, carbohydrate, organic acid, vitamin A, vitamin C and micro-calcium.
Claims (10)
1. the instant cake of deer horn glue, it is characterized in that: primarily of fresh deerskin 3500-4000 part, make rock sugar 18-22 part that blob of viscose uses, make vegetable oil 8-10 part that blob of viscose uses, make yellow rice wine 10-15 part of blob of viscose, vegetable oil 2-3 part that the demoulding uses, the rock sugar 72-77 part of adding when changing glue, the yellow rice wine 78-82 part of adding when changing glue, fresh walnut kernel 88-92 part, fry that Semen sesami nigrum 140-160 part and dry-making red date 95-105 part is made, described part is mass parts.
2. the instant cake of deer horn glue according to claim 1, is characterized in that: primarily of fresh deerskin 3500 parts, make 18 parts, rock sugar that blob of viscose uses, make vegetable oil 8 parts that blob of viscose uses, make the yellow rice wine 10 parts of blob of viscose, vegetable oil 2 parts that the demoulding uses, 72 parts, the rock sugar added when changing glue, the yellow rice wine 78 parts added when changing glue, fresh walnut kernel 88 parts, fry that Semen sesami nigrum 140 parts and dry-making red date 95 parts be made; Described yellow rice wine is 18 degree of yellow rice wine; Described vegetable oil is soya-bean oil.
3. the instant cake of deer horn glue according to claim 1, is characterized in that: primarily of fresh deerskin 4000 parts, make 22 parts, rock sugar that blob of viscose uses, make vegetable oil 10 parts that blob of viscose uses, make the yellow rice wine 15 parts of blob of viscose, vegetable oil 3 parts that the demoulding uses, 77 parts, the rock sugar added when changing glue, the yellow rice wine 82 parts added when changing glue, fresh walnut kernel 92 parts, fry that Semen sesami nigrum 160 parts and dry-making red date 105 parts be made; Described yellow rice wine is 18 degree of yellow rice wine; Described vegetable oil is soya-bean oil.
4. the instant cake of deer horn glue according to claim 1, is characterized in that: fresh deerskin 3750 parts, make 20 parts, rock sugar that blob of viscose uses, make vegetable oil 9 parts that blob of viscose uses, make the yellow rice wine 13 parts of blob of viscose, vegetable oil 2.5 parts that the demoulding uses, 74.5 parts, the rock sugar added when changing glue, the yellow rice wine 80 parts added when changing glue, fresh walnut kernel 90 parts, fry that Semen sesami nigrum 150 parts and dry-making red date 100 parts be made; Described yellow rice wine is 18 degree of yellow rice wine; Described vegetable oil is soya-bean oil.
5. the instant cake of deer horn glue according to claim 1, is characterized in that: described fresh deerskin is fresh plum blossom deerskin or fresh red deer skin.
6. the preparation method of the instant cake of deer horn glue: mainly comprise the following steps:
The first step, prepare raw material: fresh deerskin 3500-4000 part, make rock sugar 18-22 part that blob of viscose uses, make vegetable oil 8-10 part that blob of viscose uses, make yellow rice wine 10-15 part of blob of viscose, vegetable oil 2-3 part that the demoulding uses, the rock sugar 72-77 part of adding when changing glue, yellow rice wine 78-82 part, the fresh walnut kernel 88-92 part of adding when changing glue, fry Semen sesami nigrum 140-160 part and dry-making red date 95-105 part, described part is mass parts;
Second step, get fresh deerskin 3500-4000 part, carry out salted, obtain dry deerskin 1166-1333 part;
3rd step, then carry out cutting skin process;
4th step, then carry out the process of bubble skin, every day changes water 2-3 time, and the bubble skin time is 7 days;
5th step, then carry out washing skin, scraping hair process, time 8-9 hour;
6th step, the above-mentioned product through the 5th step process put into rotary spherical digester, carry out rubbing leather process at least one times;
Then carrying out skin process in rotary spherical digester; Obtain glue juice;
The glue juice that 7th step, the 6th step obtain, enters liquid storing barrel after quartz sand filtration tank filters;
Product in 8th step, the 7th step in liquid storing barrel enters settling tank, precipitation 2-4 hour;
9th step, the 8th step enter grease seperator through the product of precipitation;
The feeding mouth of grease seperator is placed with 120 eye mesh screens;
At the uniform velocity by grease seperator after filtration, flow control is at 30-50kg/min, and the rotating speed of grease seperator is 17000 r/min;
The product obtained in tenth step, the 9th step, enters concentration tank and carries out uncovered concentrated, Steam Heating, vapor (steam) temperature 100-105 degree Celsius, 12 hours time;
11 step, the tenth step concentrates later product and adds in jacketed pan under steam pressure 0.06-0.08Mpa condition, and at least skimming is once;
The product obtained in 12 step, the 11 step, through 120 object strainer filtering skimmings, then adds in jacketed pan, adds set filtration liquid syrup simultaneously; Jacketed pan pressure is 0.06-0.08mpa;
Described set filtration liquid syrup is make according to following steps:
Rock sugar 18-22 part is added the water of rock sugar quality 4 times, be melted into liquid syrup, precipitate 2 hours after 120 mesh screen, obtain filtering liquid syrup;
Vegetable oil 8-10 part is added through two hours; Yellow rice wine 10-15 part is added through two hours;
Be evaporated to and provoke glue cream with glue shovel, flag hung by glue shovel must not come off plastic emitting to glue case;
13 step, by the vegetable oil uniform application of 2-3 part on mould, the product that the 12 step obtains is poured in mould, cools 24 hours, the demoulding;
14 step, cut glue, the glue that dries in the air, vexed glue and rubber, obtain blob of viscose;
15 step, putting into of the blob of viscose glue pot centralization glue obtained; Yellow rice wine 78-82 part, the fresh walnut kernel 88-92 part of adding when the rock sugar 72-77 part of adding when changing adding glue after glue, change glue, fry Semen sesami nigrum 140-160 part and dry-making red date 95-105 part boils jointly, temperature 105-110 degree Celsius, time 4-5 hour, takes the dish out of the pot;
16 step, the product that the 15 step obtains is poured in mould; Cooling, the demoulding, stripping and slicing, packaging.
7. the preparation method of deer horn glue powder according to claim 6: it is characterized in that the following step:
The described first step, prepare raw material: fresh deerskin 3500 parts, make 18 parts, rock sugar that blob of viscose uses, make vegetable oil 8 parts that blob of viscose uses, make the yellow rice wine 10 parts of blob of viscose, vegetable oil 2 parts that the demoulding uses, 72 parts, the rock sugar added when changing glue, the yellow rice wine 78 parts, the fresh walnut kernel 88 parts that add when changing glue, fry Semen sesami nigrum 140 parts and dry-making red date 95 parts; Described yellow rice wine is 18 degree of yellow rice wine; Described vegetable oil is soya-bean oil.
8. the preparation method of deer horn glue powder according to claim 6: it is characterized in that the following step: the described first step, prepare raw material: fresh deerskin 4000 parts, make 22 parts, rock sugar that blob of viscose uses, make vegetable oil 10 parts that blob of viscose uses, make the yellow rice wine 15 parts of blob of viscose, vegetable oil 3 parts that the demoulding uses, 77 parts, the rock sugar added when changing glue, the yellow rice wine 82 parts, the fresh walnut kernel 92 parts that add when changing glue, fry Semen sesami nigrum 160 parts and dry-making red date 105 parts; Described yellow rice wine is 18 degree of yellow rice wine; Described vegetable oil is soya-bean oil.
9. the preparation method of deer horn glue powder according to claim 6: it is characterized in that the following step: the described first step, prepare raw material: fresh deerskin 3750 parts, make 20 parts, rock sugar that blob of viscose uses, make vegetable oil 9 parts that blob of viscose uses, make the yellow rice wine 13 parts of blob of viscose, vegetable oil 2.5 parts that the demoulding uses, 74.5 parts, the rock sugar added when changing glue, the yellow rice wine 80 parts, the fresh walnut kernel 90 parts that add when changing glue, fry Semen sesami nigrum 150 parts and dry-making red date 100 parts; Described yellow rice wine is 18 degree of yellow rice wine; Described vegetable oil is soya-bean oil.
10. the preparation method of a kind of deer horn glue powder according to claim 6: it is characterized in that the following step: described fresh deerskin is fresh plum blossom deerskin or fresh red deer skin.
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