CN104478568A - Novel method for preparing organic fertilizer from crop residual bodies by microbial fermentation technology - Google Patents

Novel method for preparing organic fertilizer from crop residual bodies by microbial fermentation technology Download PDF

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Publication number
CN104478568A
CN104478568A CN201410682978.0A CN201410682978A CN104478568A CN 104478568 A CN104478568 A CN 104478568A CN 201410682978 A CN201410682978 A CN 201410682978A CN 104478568 A CN104478568 A CN 104478568A
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parts
temperature
materials
novel method
tumbling
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CN201410682978.0A
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CN104478568B (en
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刘大卫
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JIESHOU JUFENG HOUSEHOLD FARM
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JIESHOU JUFENG HOUSEHOLD FARM
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    • CCHEMISTRY; METALLURGY
    • C05FERTILISERS; MANUFACTURE THEREOF
    • C05GMIXTURES OF FERTILISERS COVERED INDIVIDUALLY BY DIFFERENT SUBCLASSES OF CLASS C05; MIXTURES OF ONE OR MORE FERTILISERS WITH MATERIALS NOT HAVING A SPECIFIC FERTILISING ACTIVITY, e.g. PESTICIDES, SOIL-CONDITIONERS, WETTING AGENTS; FERTILISERS CHARACTERISED BY THEIR FORM
    • C05G3/00Mixtures of one or more fertilisers with additives not having a specially fertilising activity
    • CCHEMISTRY; METALLURGY
    • C05FERTILISERS; MANUFACTURE THEREOF
    • C05CNITROGENOUS FERTILISERS
    • C05C11/00Other nitrogenous fertilisers
    • CCHEMISTRY; METALLURGY
    • C05FERTILISERS; MANUFACTURE THEREOF
    • C05GMIXTURES OF FERTILISERS COVERED INDIVIDUALLY BY DIFFERENT SUBCLASSES OF CLASS C05; MIXTURES OF ONE OR MORE FERTILISERS WITH MATERIALS NOT HAVING A SPECIFIC FERTILISING ACTIVITY, e.g. PESTICIDES, SOIL-CONDITIONERS, WETTING AGENTS; FERTILISERS CHARACTERISED BY THEIR FORM
    • C05G3/00Mixtures of one or more fertilisers with additives not having a specially fertilising activity
    • C05G3/60Biocides or preservatives, e.g. disinfectants, pesticides or herbicides; Pest repellants or attractants

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  • Life Sciences & Earth Sciences (AREA)
  • Pest Control & Pesticides (AREA)
  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Plant Pathology (AREA)
  • Fertilizers (AREA)
  • Processing Of Solid Wastes (AREA)

Abstract

The invention relates to a novel method for preparing an organic fertilizer from crop residual bodies by a microbial fermentation technology. The novel method comprises the following steps of (1) proportioning raw materials; (2) feeding the materials in the step (1) into a sterilization device for sterilizing; (3) feeding the materials sterilized in the step (2) into a tumbling machine for tumbling; (4) feeding the materials tumbled in the step (3) into a fermentation device; (5) carrying out seal fermentation on the materials sprayed in the step (4), by controlling the initial fermentation temperature at about 70 DEG C, reducing the temperature by 5 DEG C every two hours, stirring once until the temperature reaches 20 DEG C, maintaining the temperature at 20 DEG C and fermenting for 2 hours; (6) taking the materials fermented in the step (5) and feeding the materials to a drying device for drying the materials in an air-drying manner until the moisture content of the materials is less than 15% by controlling the temperature of the hot air in the drying device at 50-60 DEG C; and (7) feeding the materials dried in the step (6) into a granulator for granulating and packaging.

Description

Microbial fermentation technology process Agricultural residues is adopted to manufacture fertilizer novel method
Technical field
The present invention relates to biological technical field, be specifically related to a kind of microbial fermentation technology process Agricultural residues that adopts and manufacture fertilizer novel method.
Background technology
Due to advantages such as chemical fertilizer have easy to use, and fertilizer efficiency is fast, to agricultural produce Be very effective, what cause chemical fertilizer uses increasing extent extensively, and consumption gets more and more.But use chemical substance and the continuous croppings such as chemical fertilizer, agricultural chemicals, weedicide in a large number for a long time, easily cause soil compaction, beneficial microorganism in soil is sharply reduced, the perviousness of soil, oxygen delivery capacity and maintain nutrient balance ability and reduce, residual and the harmful microorganism of a large amount of objectionable impurities, controls the absorption of root system of plant to nutrient, moisture, Soil structure is changed, cause that plant growth is bad, quality declines, various disease is on the rise.The increase of inside plants pesticide residue, seriously threatens the health and safety of the mankind simultaneously.
Along with the development of science and technology, Soil structure is all improved, Crop Improvement quality, the own one-tenth trend of Developing Efficient Eco-agriculture at employing microbial preparation in current countries in the world.Through retrieval, ZL93100172.2 discloses a kind of employing Bacillus licheniformis and prepares microbial pesticide, has obvious prevention effect, have killing action to aphid, red spider to vegetable disease bacterium; Application number is 98124889.6,99114260.8 adopt subtilises to prepare microbial pesticide, for the biological control of diseases of Apple Mould Core and farm crop.By lot of experiments, find that single microorganism bacterial classification has certain effect for the disease control of farm crop, but little on the improvement impact of Soil structure, and fertilizer effect is not obvious.
Agricultural residues, if stalk is valuable source that is renewable, Sustainable development, the different sites of stalk, if cane, straw skin, leaf, the stalks of rice, wheat, etc. (marrow) are containing materials such as Mierocrystalline cellulose, hemicellulose, xylogen and protein.Different substances should produce variant production, accomplishes to make the best use of everything.At present, stalk processing mostly adopts mixing to utilize, and namely the cane of stalk, straw skin, leaf, the stalks of rice, wheat, etc. (marrow) are not separated, used in combination.
The eubiosis of protecting nature is the hot issue that the whole world is paid close attention at present most, and the recycling of agricultural stalk class waste becomes the focus of concern.Stalk discarded sections area is in the past mainly to burn, and contaminate environment is serious, and along with the development of science and technology and the people are to the understanding of environment protection, stalk recycling starts application.
Be rich in nitrogen, phosphorus, potassium three kinds of nutritive element fertilizers are subject to people's attention gradually.Fertilizer has fertilizer and the large class of inorganic fertilizer two.Fertilizer comprehensive nutrition, fertilizer efficiency is lasting, can improve Soil structure, makes basin soil loosening, ventilative but unhygienic.Inorganic fertilizer fertilizer efficiency is fast, health, but nutrition is simple, and life-time service easily makes Soil structure destroy, and pot soil hardening, not easily breathes freely.In recent years, people especially expect that a kind of i.e. comprehensive nutrition has the birth of the organic fertilizer of sanitation and hygiene.
Summary of the invention
Technical problem to be solved by this invention is to provide a kind of microbial fermentation technology process Agricultural residues that adopts to manufacture fertilizer novel method, and the fertilizer cost of preparation is low, and fertilizer efficiency is good, odorless, is applicable to very much family planting and uses.
Technical problem to be solved by this invention realizes by the following technical solutions:
A kind of microbial fermentation technology process Agricultural residues that adopts manufactures fertilizer novel method, and it is characterized in that, step is as follows:
1) prepare burden
Prepare burden by the component of following weight part: Agricultural residues 90-110 part, poultry manure 30-40 part, yeast 4-6 part, organic selenium fertilizer 3-5 part, soybean lecithin 4-6 part, glutamic acid mother liquor 8-12 part, shell thing 9-11 part, Red kojic rice 4-6 part, zinc carbonate 2-4 part, tea saponin 1-3 part, kuh-seng water extract 1-3 part, jujube core powder 2-4 part, sweet osmanthus water extract 0.5-2 part, sawdust 2-4 part, raw starch enzyme 1-3 part, vinasse 1-3 part;
2) sterilization
By step 1) in material send in sterilizing unit, under whipped state, in sterilizing unit, spray into sterilant with atomizing type sterilization is carried out to material, sterilizing time is 40 minutes, sprays microbial inoculum once at interval of about 10 minutes, and the temperature in control sterilizing unit is at 80-90 DEG C;
3) tumbling
By step 2) in sterilization complete after material send into tumbler carry out tumbling process, vacuumized once every 5-8 minute during tumbling, exhaust tumbling 5-10 minute after vacuum at every turn, then vacuum pumping, circulation like this 2-4 time, make material can reach the effect of breathing massage in tumbling procedure, improve the level of activity of inner material, accelerate to decompose;
4) spray
By step 3) in material after tumbling send in fermentation unit, adopt the mode of atomizing spray to carry out spray process to material, stir while spray, make material humidifying, clutch energy to material hand agglomerating, but in webs, not water outlet is advisable;
5) ferment
By step 4) in material after spray carry out sealing and fermenting, control Preliminary fermentation temperature at about 70 DEG C, then reduce by 5 DEG C every one hour temperature, then stir once, reach till 20 DEG C until temperature, keep the temperature of 20 DEG C to ferment again 2 hours;
Adopt cooling fermentation process, effectively can activate the activeconstituents of internal batch, accelerate fermentation, the nutrient of material can fully be discharged;
6) dry
By step 5) middle material taking-up of having fermented, send in drying plant, adopt air-dry mode to carry out drying treatment to material, control the temperature of hot blast in drying plant at 50-60 DEG C, to moisture content of material within 15%;
Adopt the mode of oven drying at low temperature to carry out, prevent high temperature internal batch active substance, also can economize on resources;
7) granulation
By step 6) middle material feeding granulator granulation of having dried, pack.
Above-mentioned shell thing adopts nuts shell, as nut-shell, Pericarppium arachidis hypogaeae, happy shell etc.;
Above-mentioned organic selenium fertilizer is made up of the component of following parts by weight: Sodium Selenite 8 parts, tealeaves alkaloid 1 part, marine alga micro mist 2 parts, chelated ferrous iron 2 parts, yeast rich in selenium 2 parts; Said components mixed during preparation, mixture is made;
Above-mentioned Agricultural residues can adopt straw, the waste in the agriculturals such as plant seedlings.
Above-mentioned sterilant is made up of the raw material of following parts by weight: tobacco 10 parts, Folium Capsici 8 parts, 10 parts, garlic, Folium Glycines 5 parts, Folium Zanthoxyli Bungeani 10 parts, tarragon 10 parts, ginkgo 10 parts, Herba Houttuyniae 5 parts, Root of Indigowoad 10 parts, the root of large-flowered skullcap 6 parts, the coptis 8 parts, golden cypress 10 parts, Herba Patriniae 5 parts, 5 parts, sophora flower, Cortex Ailanthi 10 parts and 10 parts, bitter peach branch; Mix by after each parts by weight of crushed during preparation, with water or 70-75% ethanol or ether extraction secondary, obtain extract medicinal extract, preservation is ground in drying into powder, during use, first dissolves with spirituous solution, then converts 800-1200 times of water spray.
The invention has the beneficial effects as follows:
1) nutrient is comprehensive, not only containing 16 kinds of nutritive elements that plant growth is required, is also of value to the element of plant growth containing other, can promotes the growth of plant comprehensively;
2) be prepared into graininess form, make nutrients release evenly permanent, be transformed into the available form of plant by microbial decomposition, can slow releasing, supply crop nutrition content for a long time;
3) adopt special preparation technology, the nutrient in each raw material can be extracted completely, for plant absorption, reach the maximization of the utilization of resources;
4) by increasing process for sterilizing, the peculiar smell of the compositions such as natural pond slag can first be removed, moreover, there is the unusual effect of sterilization and disinsection, and environmentally safe;
5) make full use of agricultural wastes, as stalk etc., reach comprehensive utilization of resources, improve peasant economy income, reduce environmental pollution.
Embodiment
The technique means realized to make the present invention, creation characteristic, reaching object and effect is easy to understand, below in conjunction with specific embodiment, setting forth the present invention further.
Embodiment 1
A kind of microbial fermentation technology process Agricultural residues that adopts manufactures fertilizer novel method, and step is as follows:
1) prepare burden
Prepare burden by the component of following weight part: Agricultural residues 100 parts, poultry manure 35 parts, 5 parts, yeast, organic selenium fertilizer 4 parts, soybean lecithin 5 parts, glutamic acid mother liquor 10 parts, shell thing 10 parts, Red kojic rice 5 parts, zinc carbonate 3 parts, tea saponin 2 parts, kuh-seng water extract 2 parts, 3 parts, jujube core powder, sweet osmanthus water extract 1 part, 3 parts, sawdust, raw starch enzyme 2 parts, 2 parts, vinasse;
2) sterilization
By step 1) in material send in sterilizing unit, under whipped state, in sterilizing unit, spray into sterilant with atomizing type sterilization is carried out to material, sterilizing time is 40 minutes, sprays microbial inoculum once at interval of about 10 minutes, and the temperature in control sterilizing unit is at 80-90 DEG C;
3) tumbling
By step 2) in sterilization complete after material send into tumbler carry out tumbling process, vacuumized once every 5-8 minute during tumbling, exhaust tumbling 5-10 minute after vacuum at every turn, then vacuum pumping, circulation like this 2-4 time, make material can reach the effect of breathing massage in tumbling procedure, improve the level of activity of inner material, accelerate to decompose;
4) spray
By step 3) in material after tumbling send in fermentation unit, adopt the mode of atomizing spray to carry out spray process to material, stir while spray, make material humidifying, clutch energy to material hand agglomerating, but in webs, not water outlet is advisable;
5) ferment
By step 4) in material after spray carry out sealing and fermenting, control Preliminary fermentation temperature at about 70 DEG C, then reduce by 5 DEG C every one hour temperature, then stir once, reach till 20 DEG C until temperature, keep the temperature of 20 DEG C to ferment again 2 hours;
Adopt cooling fermentation process, effectively can activate the activeconstituents of internal batch, accelerate fermentation, the nutrient of material can fully be discharged;
6) dry
By step 5) middle material taking-up of having fermented, send in drying plant, adopt air-dry mode to carry out drying treatment to material, control the temperature of hot blast in drying plant at 50-60 DEG C, to moisture content of material within 15%;
Adopt the mode of oven drying at low temperature to carry out, prevent high temperature internal batch active substance, also can economize on resources;
7) granulation
By step 6) middle material feeding granulator granulation of having dried, pack.
Above-mentioned shell thing adopts nuts shell, as nut-shell, Pericarppium arachidis hypogaeae, happy shell etc.;
Above-mentioned organic selenium fertilizer is made up of the component of following parts by weight: Sodium Selenite 8 parts, tealeaves alkaloid 1 part, marine alga micro mist 2 parts, chelated ferrous iron 2 parts, yeast rich in selenium 2 parts; Said components mixed during preparation, mixture is made;
Above-mentioned Agricultural residues adopts straw.
Above-mentioned sterilant is made up of the raw material of following parts by weight: tobacco 10 parts, Folium Capsici 8 parts, 10 parts, garlic, Folium Glycines 5 parts, Folium Zanthoxyli Bungeani 10 parts, tarragon 10 parts, ginkgo 10 parts, Herba Houttuyniae 5 parts, Root of Indigowoad 10 parts, the root of large-flowered skullcap 6 parts, the coptis 8 parts, golden cypress 10 parts, Herba Patriniae 5 parts, 5 parts, sophora flower, Cortex Ailanthi 10 parts and 10 parts, bitter peach branch; Mix by after each parts by weight of crushed during preparation, with water or 70-75% ethanol or ether extraction secondary, obtain extract medicinal extract, preservation is ground in drying into powder, during use, first dissolves with spirituous solution, then converts 800-1200 times of water spray.
More than show and describe ultimate principle of the present invention and principal character and advantage of the present invention.The technician of the industry should understand; the present invention is not restricted to the described embodiments; what describe in above-described embodiment and specification sheets just illustrates principle of the present invention; without departing from the spirit and scope of the present invention; the present invention also has various changes and modifications, and these changes and improvements all fall in the claimed scope of the invention.Application claims protection domain is defined by appending claims and equivalent thereof.

Claims (4)

1. adopt microbial fermentation technology process Agricultural residues to manufacture a fertilizer novel method, it is characterized in that, step is as follows:
1) prepare burden
Prepare burden by the component of following weight part: Agricultural residues 90-110 part, poultry manure 30-40 part, yeast 4-6 part, organic selenium fertilizer 3-5 part, soybean lecithin 4-6 part, glutamic acid mother liquor 8-12 part, shell thing 9-11 part, Red kojic rice 4-6 part, zinc carbonate 2-4 part, tea saponin 1-3 part, kuh-seng water extract 1-3 part, jujube core powder 2-4 part, sweet osmanthus water extract 0.5-2 part, sawdust 2-4 part, raw starch enzyme 1-3 part, vinasse 1-3 part;
2) sterilization
By step 1) in material send in sterilizing unit, under whipped state, in sterilizing unit, spray into sterilant with atomizing type sterilization is carried out to material, sterilizing time is 40 minutes, sprays microbial inoculum once at interval of 10 minutes, and the temperature in control sterilizing unit is at 80-90 DEG C;
3) tumbling
By step 2) in sterilization complete after material send into tumbler and carry out tumbling process, vacuumized once every 5-8 minute during tumbling, exhaust tumbling 5-10 minute, then vacuum pumping after vacuum, circulation like this 2-4 time at every turn;
4) spray
By step 3) in material after tumbling send in fermentation unit, adopt the mode of atomizing spray to carry out spray process to material, stir while spray, make material humidifying, clutch energy to material hand agglomerating, but in webs, not water outlet is advisable;
5) ferment
By step 4) in material after spray carry out sealing and fermenting, control Preliminary fermentation temperature at about 70 DEG C, then reduce by 5 DEG C every one hour temperature, then stir once, reach till 20 DEG C until temperature, keep the temperature of 20 DEG C to ferment again 2 hours;
6) dry
By step 5) middle material taking-up of having fermented, send in drying plant, adopt air-dry mode to carry out drying treatment to material, control the temperature of hot blast in drying plant at 50-60 DEG C, to moisture content of material within 15%;
7) granulation
By step 6) middle material feeding granulator granulation of having dried, pack.
2. employing microbial fermentation technology process Agricultural residues according to claim 1 manufactures fertilizer novel method, it is characterized in that: above-mentioned shell thing adopts nuts shell.
3. employing microbial fermentation technology process Agricultural residues according to claim 1 manufactures fertilizer novel method, it is characterized in that: above-mentioned organic selenium fertilizer is made up of the component of following parts by weight: Sodium Selenite 8 parts, tealeaves alkaloid 1 part, marine alga micro mist 2 parts, chelated ferrous iron 2 parts, yeast rich in selenium 2 parts; Said components mixed during preparation, mixture is made.
4. employing microbial fermentation technology process Agricultural residues according to claim 1 manufactures fertilizer novel method, it is characterized in that: above-mentioned Agricultural residues adopts straw.
CN201410682978.0A 2014-11-24 2014-11-24 Use microbial fermentation technology to process Agricultural residues and manufacture fertilizer method Expired - Fee Related CN104478568B (en)

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Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105001012A (en) * 2015-08-18 2015-10-28 崔明华 Green multi-functional watering fertilizer and preparation method thereof
CN105085048A (en) * 2015-08-18 2015-11-25 崔明华 Green and efficient anti-replanting agent and preparation method thereof
CN105601363A (en) * 2016-02-04 2016-05-25 王植 Selenium-enriched fertilizer additive, selenium-enriched fertilizer and preparation method thereof
CN105684622A (en) * 2016-01-13 2016-06-22 广德原野水果种植家庭农场 Efficient fruit tree fertilization method
CN105794536A (en) * 2016-04-27 2016-07-27 巢湖市鑫宇良种农民专业合作社 Preparation method of rice disease-resistant seedling-cultivation substrate
CN105830802A (en) * 2016-04-27 2016-08-10 巢湖市鑫宇良种农民专业合作社 Feeding block for cotton seedling culture
CN109627092A (en) * 2019-01-16 2019-04-16 深圳袁大高科农业发展有限公司 A kind of preparation method and application of anti-nematicidal one multifunctional bio bacterial manure
TWI668200B (en) * 2018-10-26 2019-08-11 大自然環保科技有限公司 Warehouse type decomposing fermentation method for organic waste
CN110419542A (en) * 2019-07-22 2019-11-08 湖州盛明生物科技有限公司 A kind of Plant growth-promoting effect element and preparation method thereof

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101195550A (en) * 2007-12-11 2008-06-11 马长庆 Technique for producing fertilizer with gourmet powder waste liquor
CN102951945A (en) * 2011-08-30 2013-03-06 骆伟伟 Preparation method of base fertilizer for Yuanyou pawpaw grown trees
CN104045486A (en) * 2014-05-28 2014-09-17 马鞍山市心洲葡萄专业合作社 Wheat dedicated composite coated fertilizer and preparation method thereof

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101195550A (en) * 2007-12-11 2008-06-11 马长庆 Technique for producing fertilizer with gourmet powder waste liquor
CN102951945A (en) * 2011-08-30 2013-03-06 骆伟伟 Preparation method of base fertilizer for Yuanyou pawpaw grown trees
CN104045486A (en) * 2014-05-28 2014-09-17 马鞍山市心洲葡萄专业合作社 Wheat dedicated composite coated fertilizer and preparation method thereof

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105001012A (en) * 2015-08-18 2015-10-28 崔明华 Green multi-functional watering fertilizer and preparation method thereof
CN105085048A (en) * 2015-08-18 2015-11-25 崔明华 Green and efficient anti-replanting agent and preparation method thereof
CN105684622A (en) * 2016-01-13 2016-06-22 广德原野水果种植家庭农场 Efficient fruit tree fertilization method
CN105601363A (en) * 2016-02-04 2016-05-25 王植 Selenium-enriched fertilizer additive, selenium-enriched fertilizer and preparation method thereof
CN105794536A (en) * 2016-04-27 2016-07-27 巢湖市鑫宇良种农民专业合作社 Preparation method of rice disease-resistant seedling-cultivation substrate
CN105830802A (en) * 2016-04-27 2016-08-10 巢湖市鑫宇良种农民专业合作社 Feeding block for cotton seedling culture
TWI668200B (en) * 2018-10-26 2019-08-11 大自然環保科技有限公司 Warehouse type decomposing fermentation method for organic waste
CN109627092A (en) * 2019-01-16 2019-04-16 深圳袁大高科农业发展有限公司 A kind of preparation method and application of anti-nematicidal one multifunctional bio bacterial manure
CN110419542A (en) * 2019-07-22 2019-11-08 湖州盛明生物科技有限公司 A kind of Plant growth-promoting effect element and preparation method thereof

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