CN104475198B - Film-type hydraulic vibration single-drum vibration mill - Google Patents
Film-type hydraulic vibration single-drum vibration mill Download PDFInfo
- Publication number
- CN104475198B CN104475198B CN201410749586.1A CN201410749586A CN104475198B CN 104475198 B CN104475198 B CN 104475198B CN 201410749586 A CN201410749586 A CN 201410749586A CN 104475198 B CN104475198 B CN 104475198B
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- Prior art keywords
- exciting
- plate
- vibration
- liquid
- type hydraulic
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C17/00—Disintegrating by tumbling mills, i.e. mills having a container charged with the material to be disintegrated with or without special disintegrating members such as pebbles or balls
- B02C17/14—Mills in which the charge to be ground is turned over by movements of the container other than by rotating, e.g. by swinging, vibrating, tilting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C17/00—Disintegrating by tumbling mills, i.e. mills having a container charged with the material to be disintegrated with or without special disintegrating members such as pebbles or balls
- B02C17/18—Details
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C17/00—Disintegrating by tumbling mills, i.e. mills having a container charged with the material to be disintegrated with or without special disintegrating members such as pebbles or balls
- B02C17/18—Details
- B02C17/24—Driving mechanisms
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- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Reciprocating Pumps (AREA)
- Apparatuses For Generation Of Mechanical Vibrations (AREA)
Abstract
The invention provides a film-type hydraulic vibration single-drum vibration mill, comprising a drum, a film-type hydraulic exciter, a base and a hydraulic device, wherein the drum is formed by fixed connection of a mill drum, a side plate and a bottom plate; the film-type hydraulic exciter is arranged below the drum, and comprises a film made of a flexible material, and two parallel vibration plate I and vibration plate II; the film is arranged between the vibration plate I and the vibration plate II; the film can form a closed space containing a liquid independently or together with the vibration plate I or the vibration plate II; the closed space is communicated with a hydraulic source of which the output direction periodically changes through a channel; the vibrating mill does not need a bearing; the hydraulic device does not need a piston; the film-type hydraulic vibration single-drum vibration mil is simple to manufacture, convenient to repair, low in cost, high in vibration force, free of abrasion, free of leakage, free of heat dissipation, even in vibration force distribution, low in energy consumption, and small in external vibration interference; stepless frequency modulation and amplitude modulation can be achieved without shutdown; and the frequency modulation is uncorrelated to the amplitude modulation.
Description
Technical field
The present invention relates to a kind of diaphragm type hydraulic exciting single barrel vibrating mill.
Background technology
Existing vibromill is to make exciting source using mechanical type vibrator or vibrating motor to produce vibration work, and mostly non-near
Resonance type vibromill, its shortcoming is：When vibration force is big, when rotating speed is high, one or two vibrator is not competent, therefore has to make
Use multiple vibrators, and away from resonance point work, above-mentioned situation leads to existing oscillating grinding tool to have following deficiency：
1）The lubrication of bearing, radiating, sealing and the transmission and axle between etc. become extremely complex, to manufacture, install, tie up
Repair and bring a lot of difficulties, also reduce reliability.
2）The amplitude that could adjust machine must be shut down.
3）The vibration force of vibrator is that concentration acts on it is impossible to be uniformly distributed, and this makes structure stress bad.
4）Multiple stage vibrator synchronous working in parallel is made to be difficult.
5）Because oscillation intensity is larger, there are a lot of dynamic loadings to pass to ground, working environment is interfered.
6）The heating of the vibrator of vibromill and its bearing, abrasion are violent, thus high energy consumption, efficiency are low, the life-span is low, maintenance
The frequency is high, large-scale, super-huge vibration mill is showed especially prominent.
Content of the invention
It is an object of the invention to provide a kind of diaphragm type hydraulic exciting single barrel vibrating mill, without bearing, hydraulic means need not
Piston, energy consumption is low and vibromill of vibration interference very little to external world, and it utilizes diaphragm type hydraulic vibration exciter to produce vibration, carries out powder
Grinder is made, and solves the problems referred to above that present vibrator exists.The technical solution of the present invention is：
A kind of diaphragm type hydraulic exciting single barrel vibrating mill, including cylinder, diaphragm type hydraulic vibration exciter, base, shock-absorbing spring
Group and hydraulic means, cylinder by mill tube, side plate, base plate consolidation form, diaphragm type hydraulic vibration exciter located at the lower section of cylinder,
Diaphragm type hydraulic vibration exciter includes thin film, two exciting plates one being parallel to each other and the exciting plate that flexible material is made
Two, thin film is located between exciting plate one and exciting plate two；Thin film individually or has been collectively forming receiving liquid with exciting plate one, exciting plate two
The confined space of body；Confined space passes through the hydraulic power source of the periodically variable liquor stream in the exportable direction of channel connection one；Cylinder
Base plate and exciting plate one upper plane Joint；
The opposite two sides of exciting plate one, exciting plate two all can be divided into three regions：All the time the area contacting with thin film or liquid
Domain a；With thin film or liquid discontiguous region b all the time；Other region c；Region a is not connected with region b；Thin film and exciting plate
First, exciting plate two is fixed using bonding or with flange screw, or only contacts.
Further, hydraulic means includes switch valve, motor, liquid storage pool, liquid pump, conduit under fluid pressure, and confined space passes through
Passage, conduit under fluid pressure are respectively communicated with switch valve, liquid pump, motor or other power-actuated switch valve, the other end of liquid pump
All connect with liquid storage pool, liquid is continuously sent to confined space from liquid storage pool by liquid pump, switch valve periodically by liquid from
Confined space is arranged to liquid storage pool, so that the volume of the liquid in confined space, pressure is periodically changed.
Further, the periodically variable hydraulic power source of liquid flow path direction using the no plunger displacement pump of check valve or using straightway pump and
The device that direction control circuit is realized.
Further, exciting plate is provided with back-moving spring group, and back-moving spring group is by back-moving spring, reset pressing plate, nut, screw thread
Bar constitute, back-moving spring is respectively arranged in outside two exciting plates by threaded rod, back-moving spring two ends respectively with exciting plate, answer
Position pressing plate contacts, and threaded rod passes freely through corresponding hole on back-moving spring, reset pressing plate and exciting plate, and nut is arranged on spiral shell
Concrete mutually above the vibration damping pressing plate of the outer end of reset pressing plate on rasp bar, the bottom of threaded rod and shock-absorbing spring group, by adjusting
Pretension makes back-moving spring be in pressured state all the time.
Further, described diaphragm type hydraulic vibration exciter is provided with shock-absorbing spring group, and described shock-absorbing spring group includes vibration damping pressure
Seat under plate, shock-absorbing spring, shock-absorbing spring, vibration damping pressing plate and threaded rod are fixed, and under shock-absorbing spring, seat is fixed on ground or base.
The invention has the beneficial effects as follows：A kind of present invention diaphragm type hydraulic exciting single barrel vibrating mill, without bearing, hydraulic pressure dress
Put without piston, be simple to manufacture, easy to maintenance, stepless frequency modulation amplitude modulation, frequency and amplitude modulation onrelevant, low cost can not be shut down, shake
Power is big, no wear and tear, leak, need not radiate, vibration force is uniformly distributed, energy consumption is low and vibration interference very little to external world, and it is sharp
Produce vibration with diaphragm type hydraulic vibration exciter, carry out grinding work.
Brief description
Fig. 1 is the structural representation of embodiment diaphragm type hydraulic exciting single barrel vibrating mill；
Fig. 2 is the embodiment thin film structural representation bonding with exciting plate two；
Fig. 3 is the embodiment thin film structural representation fixing with exciting plate two flange；
Fig. 4 is the Near resonance oscillating structure chart of vibromill in embodiment；
Fig. 5 is the tube structure schematic diagram of vibromill in embodiment；
Wherein：1st, cylinder, 2, back-moving spring group 3, diaphragm type hydraulic vibration exciter, 4, shock-absorbing spring group, 5, base, 6, switch
Valve, 7, motor, 8, liquid storage pool, 9, liquid pump, 10, conduit under fluid pressure；
1-1, mill tube, 1-2, side plate, 1-3, base plate；
2-1, nut, 2-2, reset pressing plate, 2-3,2-5, back-moving spring, 2-4, threaded rod；
3-1, exciting plate one, 3-2, thin film, 3-3, exciting plate two, 3-4, passage,
4-1, vibration damping pressing plate, 4-2, shock-absorbing spring, 4-3, lead, 4-4, lower seat.
Specific embodiment
Describe the preferred embodiments of the present invention below in conjunction with the accompanying drawings in detail.
Embodiment
Diaphragm type hydraulic exciting single barrel vibrating mill, by cylinder 1, back-moving spring group 2, diaphragm type hydraulic vibration exciter 3, vibration damping bullet
Spring group 4, base 5 and hydraulic means are constituted, and instead of general mechanical type vibrator, liquid using diaphragm type hydraulic vibration exciter 3
Pressure device includes switch valve 6, motor 7, liquid storage pool 8, liquid pump 9, conduit under fluid pressure 10, as shown in Figure 1.
From accompanying drawing 5, cylinder 1 is formed by mill tube 1-1, side plate 1-2, base plate 1-3 consolidation；Diaphragm type hydraulic vibration exciter 3
It is formed by connecting by exciting plate one 3-1, exciting plate two 3-3 and thin film 3-2, that is, exciting plate one 3-1, exciting plate two 3-3 are two phases
Mutually parallel exciting plate, thin film 3-2 is made with soft exciting plate material that is non-leakage, being difficult to extend, and switch valve 6 is by motor 7
Drive, liquid pump 9 can be that self-contained motor 7 drives, the upper plane Joint of the base plate 1-3 of cylinder 1 and exciting plate, thin film 3-2
A ', B ' face seal opposite with two exciting plates is connected, and can be being tightly connected of bonding, and such as Fig. 2 or bolt presses are solid
Fixed is tightly connected, such as Fig. 3, can also be only contact and unfixed is tightly connected.
A ', B ' face all can be divided into three regions, such as Fig. 2：All the time the region a contacting with thin film 3-2；Begin with thin film 3-2
Discontiguous region b eventually, other region c, region a are not connected with region b, and thin film 3-2 is only connected with flat board in region a, thin film
3-2 and two exciting plates constitute a space closed, and discontiguous part can be with free bend with two exciting plates, and exciting plate sets
Put passage 3-4, thus the volume of this closing space is variable, this closing space passes through conduit under fluid pressure 10 and liquid pump 9
It is connected with switch valve 6, switch valve 6 other end connects liquid storage pool 8, pump is continually provided liquid, and switch valve 6 periodically will be closed
The liquid in space enters liquid storage pool 8.
Back-moving spring group 2 should >=1 group, every group by least 2 back-moving springs 2-3,2-5, each 1 reset pressing plate 2-2 in two ends,
The each 2 nut 2-1 in two ends, a threaded rod 2-4 are constituted, and 2 back-moving springs 2-3,2-5 are respectively arranged in by threaded rod 2-4
Outside two exciting plates, back-moving spring 2-3,2-5 two ends are contacted with exciting plate, reset pressing plate 2-2 respectively, and threaded rod 2-4 is certainly
Corresponding hole on back-moving spring 2-3,2-5, reset pressing plate 2-2 and exciting plate is passed through by ground, nut 2-1 is arranged on threaded rod 2-4
Concrete mutually above the vibration damping pressing plate 5-1 of the outer end of upper reset pressing plate 2-2, the bottom of threaded rod 2-4 and shock-absorbing spring group 5, leads to
Overregulating pretension makes back-moving spring 2-3,2-5 be in pressured state all the time.
The effect of back-moving spring group 2 be when in thin film, liquid increases or decreases so that diaphragm type hydraulic vibration exciter 3 two
Distance suitably increases or resets in time exciting plate up and down, and that is, in thin film, liquid returns to the position before liquid increases, guarantee grinding machine
It is in normal vibration working condition.
Shock-absorbing spring group 4 answers >=1 group, and every group by least one shock-absorbing spring 4-2,1 vibration damping pressing plate 4-1,2 leads
4-3, a lower seat 4-4 composition, concrete mutually above threaded rod 2-4 one end and vibration damping pressing plate 4-1, vibration damping pressing plate 4-1 lower plane and
Lead 4-3 is consolidated with plane on lower seat 4-4, shock-absorbing spring 4-2 is installed on vibration damping pressing plate 4-1 by lead 4-3 respectively
And lower seat 4-4 between, lower seat 4-4 and base 5 concrete mutually, base 5 is fixed on ground.The effect of shock-absorbing spring group 4 is can
The transmission to ground for the vibration of minimizing system, and reduce consequent noise.
In embodiment, the frequency of reasonable design, the rigidity of adjustment back-moving spring 2-3,2-5 or adjustment switch valve 6 can make
System works under Near resonance oscillating state, thus reaching the big driving of small-power, the purpose reducing energy consumption, significantly improving efficiency.
Because thin film 3-2 is to be made with the material being difficult to extend, so when liquid injection closing space, thin film 3-2
The pressure of internal liquid can change, and overcomes the active force of back-moving spring 2-3,2-5 and other resistance to make the distance of two exciting plates
Increase；When valve is in opening state, under back-moving spring 2-3,2-5 effect, the liquid that liquid thin film 3-2 within and pump export
All liquid storage pool 8 will be entered through valve, and so that liquid pressure is declined, so that the distance of two exciting plates is reduced, thus completing vibration cycles.
What the present invention was different from Normal hydraulic and pneumatic means is：Without piston, thus do not exist sealing because piston causes, leakage,
Friction and wear.
Due to not leaking, it is possible to use water is as medium.Closing space has very big work area, even if so internal
The little but total vibration force of pressure can be very big, and the Another reason that diaphragm type vibrator can be put to apply is and General Oscillation
Mill requires the less situation of amplitude to match.The section that diaphragm type does not contact the edge of plate face is a semi arch, and it is maximum
Radius R is slightly larger than exciting amplitude.
The stress of thin-film material is directly proportional to internal pressure and arc radius, as long as therefore arc radius are sufficiently small, current material is just
The intensity requirement to thin film 3-2 for the pressure can be met.The rotating speed changing switch valve 6 can change frequency of vibration, changes the stream of pump
Amount can change amplitude.Therefore the present invention infinitely can not shut down Frequency And Amplitude Modulation, and Frequency And Amplitude Modulation is unrelated.
Due to the vibration force of diaphragm type vibrator and cylinder 1 contact position be equally distributed so that system stress relatively
Good；The relative motion of thin film 3-2 and two exciting planes is to roll and non-slip, so no friction and wear.Using thin material
Manufacture diaphragm type, flexural fatigue can be reduced and damage.Due to threaded rod 2-4 vibration displacement and upper and lower plastid of poor quality become just
Ratio, therefore configuration quality exactly, along with shock-absorbing spring 4-2 effect so that it may so that machine to the vibration interference on ground almost
Equal to zero.
Claims (5)
1. a kind of diaphragm type hydraulic exciting single barrel vibrating mill it is characterised in that：Including cylinder, diaphragm type hydraulic vibration exciter, base,
Shock-absorbing spring group and hydraulic means, cylinder is formed by mill tube, side plate, base plate consolidation, and diaphragm type hydraulic vibration exciter is located at cylinder
Lower section,
Diaphragm type hydraulic vibration exciter includes thin film, two exciting plates one being parallel to each other and the exciting plate two that flexible material is made,
Thin film is located between exciting plate one and exciting plate two；Thin film individually or has been collectively forming receiving liquid with exciting plate one, exciting plate two
Confined space；Confined space passes through the hydraulic power source of the periodically variable liquor stream in the exportable direction of channel connection one；Cylinder
Base plate and the upper plane Joint of exciting plate one；
The opposite two sides of exciting plate one, exciting plate two all can be divided into three regions：All the time the region a contacting with thin film or liquid；
With thin film or liquid discontiguous region b all the time；Other region c；Region a is not connected with region b；Thin film and exciting plate one, swash
Vibration plate two is fixed using bonding or with flange screw, or only contacts.
2. diaphragm type hydraulic exciting single barrel vibrating mill as claimed in claim 1 is it is characterised in that hydraulic means includes switching
Valve, motor, liquid storage pool, liquid pump, conduit under fluid pressure, confined space is respectively communicated with switch valve, liquid by passage, conduit under fluid pressure
Pump, motor or other power-actuated switch valve, the other end of liquid pump are all connected with liquid storage pool, and liquid pump is continuously by liquid
It is sent to confined space from liquid storage pool, liquid is periodically arranged to liquid storage pool by switch valve from confined space, makes in confined space
The volume of liquid, pressure periodically change.
3. diaphragm type hydraulic exciting single barrel vibrating mill as claimed in claim 2 it is characterised in that：Liquid flow path direction cyclically-varying
Hydraulic power source using the no plunger displacement pump of check valve or the device realized using straightway pump and direction control circuit.
4. the diaphragm type hydraulic exciting single barrel vibrating mill as described in any one of claim 1-3 it is characterised in that：Exciting plate is provided with
Back-moving spring group, back-moving spring group is made up of back-moving spring, reset pressing plate, nut, threaded rod, and back-moving spring is divided by threaded rod
It is not installed on outside two exciting plates, back-moving spring two ends are contacted with exciting plate, reset pressing plate respectively, and threaded rod is freely worn
Cross corresponding hole on back-moving spring, reset pressing plate and exciting plate, nut is arranged on the outer end of reset pressing plate on threaded rod, threaded rod
The vibration damping pressing plate of bottom and shock-absorbing spring group above concrete mutually, make back-moving spring be in pressurized shape all the time by adjusting pretension
State.
5. diaphragm type hydraulic exciting single barrel vibrating mill as claimed in claim 4 it is characterised in that：Described diaphragm type hydraulic exciting
Device is provided with shock-absorbing spring group, and described shock-absorbing spring group includes vibration damping pressing plate, shock-absorbing spring, seat under shock-absorbing spring, vibration damping pressing plate with
Threaded rod is fixed, and under shock-absorbing spring, seat is fixed on ground or base.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410749586.1A CN104475198B (en) | 2014-12-10 | 2014-12-10 | Film-type hydraulic vibration single-drum vibration mill |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410749586.1A CN104475198B (en) | 2014-12-10 | 2014-12-10 | Film-type hydraulic vibration single-drum vibration mill |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104475198A CN104475198A (en) | 2015-04-01 |
| CN104475198B true CN104475198B (en) | 2017-02-08 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410749586.1A Expired - Fee Related CN104475198B (en) | 2014-12-10 | 2014-12-10 | Film-type hydraulic vibration single-drum vibration mill |
Country Status (1)
| Country | Link |
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| CN (1) | CN104475198B (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107243390A (en) * | 2017-07-03 | 2017-10-13 | 南京工程学院 | Simultaneously coil spring is not ground convexity with hybrid density vibration of media |
| CN107243403A (en) * | 2017-07-03 | 2017-10-13 | 南京工程学院 | Convexity not simultaneously coil spring and the side-mounted vibromill of hybrid density medium |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| SU946665A1 (en) * | 1980-07-23 | 1982-07-30 | Кременчугский Филиал Харьковского Ордена Ленина Политехнического Института Им.В.И.Ленина | Vibration mill |
| CN2863242Y (en) * | 2005-12-30 | 2007-01-31 | 济南倍力粉技术工程有限公司 | Vibrating grinder |
| AU2008229995A1 (en) * | 2007-10-19 | 2009-05-07 | General Kinematics Corporation | Methods and apparatuses for controlled discharge |
| CN201454605U (en) * | 2009-07-16 | 2010-05-12 | 西南科技大学 | Preparation device of Chinese medicine superfine powder |
| CN201807416U (en) * | 2010-10-08 | 2011-04-27 | 南京工程学院 | Variable-rigidity double-mass vibrating motor type oversized vibrating mill |
| CN204469812U (en) * | 2014-12-10 | 2015-07-15 | 黄河科技学院 | Diaphragm type hydraulic exciting single barrel vibrating mill |
-
2014
- 2014-12-10 CN CN201410749586.1A patent/CN104475198B/en not_active Expired - Fee Related
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| Publication number | Publication date |
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| CN104475198A (en) | 2015-04-01 |
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Granted publication date: 20170208 Termination date: 20181210 |