CN104475212B - Diaphragm type hydraulic exciting Near resonance oscillating type single barrel vibrating mill - Google Patents
Diaphragm type hydraulic exciting Near resonance oscillating type single barrel vibrating mill Download PDFInfo
- Publication number
- CN104475212B CN104475212B CN201410749507.7A CN201410749507A CN104475212B CN 104475212 B CN104475212 B CN 104475212B CN 201410749507 A CN201410749507 A CN 201410749507A CN 104475212 B CN104475212 B CN 104475212B
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- exciting
- plate
- liquid
- diaphragm type
- type hydraulic
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- 239000007788 liquid Substances 0.000 claims abstract description 51
- 239000000463 material Substances 0.000 claims abstract description 8
- 238000007596 consolidation process Methods 0.000 claims abstract description 4
- 238000003825 pressing Methods 0.000 claims description 21
- 238000003860 storage Methods 0.000 claims description 13
- 238000013016 damping Methods 0.000 claims description 9
- 239000012530 fluid Substances 0.000 claims description 7
- 238000006073 displacement reaction Methods 0.000 claims description 3
- 238000005265 energy consumption Methods 0.000 abstract description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 238000012423 maintenance Methods 0.000 abstract description 3
- 239000010408 film Substances 0.000 description 22
- 230000000694 effects Effects 0.000 description 7
- 230000005540 biological transmission Effects 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 230000010355 oscillation Effects 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000011068 loading method Methods 0.000 description 1
- 238000005461 lubrication Methods 0.000 description 1
- 210000002706 plastid Anatomy 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000003351 stiffener Substances 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 239000010409 thin film Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C19/00—Other disintegrating devices or methods
- B02C19/16—Mills provided with vibrators
Landscapes
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Reciprocating Pumps (AREA)
- Apparatuses For Generation Of Mechanical Vibrations (AREA)
- Combined Devices Of Dampers And Springs (AREA)
Abstract
The present invention provides a kind of diaphragm type hydraulic exciting Near resonance oscillating type single barrel vibrating mill, including cylinder, Near resonance oscillating groups of springs, diaphragm type hydraulic vibration exciter, base, shock-absorbing spring group and hydraulic means, cylinder is formed by mill tube, side plate, base plate consolidation, diaphragm type hydraulic vibration exciter is located at the lower section of cylinder, diaphragm type hydraulic vibration exciter includes film made by flexible material, two exciting plates being parallel to each other-and exciting plate two, and film is located between exciting plate-and exciting plate two；Film individually or with exciting plate-, exciting plate two be collectively forming the confined space that accommodates liquid；Hydraulic power source of the confined space by the periodically variable liquid stream in the exportable direction of channel connection one；The vibromill without the need for bearing, hydraulic means without the need for piston, be simple to manufacture, it is easy to maintenance, can not shut down stepless frequency modulation amplitude modulation, frequency and amplitude modulation onrelevant, low cost, vibration force it is big, without wear and tear, does not leak, without the need for radiate, vibration force is uniformly distributed, energy consumption is low and vibration interference very little to external world.
Description
Technical field
The present invention relates to a kind of diaphragm type hydraulic exciting Near resonance oscillating type single barrel vibrating mill.
Background technology
Existing vibromill is to make exciting source using mechanical vibrator or vibrating motor to produce vibration work, and mostly non-near
Resonance type vibromill, which has the disadvantage：When vibration force is big, when rotating speed is high, one or two vibrator is not competent, therefore has to make
Multiple vibrators are used, and is worked away from resonance point, above-mentioned situation causes existing oscillating grinding tool to have following deficiency：
1）The lubrication of bearing, radiating, sealing and the transmission between axle etc. become extremely complex, to manufacture, install, dimension
Repair and bring many difficulties, also reduce reliability.
2）The amplitude that could adjust machine must be shut down.
3）The vibration force of vibrator is concentration effect, it is impossible to be uniformly distributed, this makes structure stress bad.
4）Multiple stage vibrator synchronous working in parallel is made to be difficult.
5）As oscillation intensity is larger, there are many dynamic loadings to pass to ground, working environment is interfered.
6）The heating of the vibrator and its bearing of vibromill, abrasion are violent, thus high energy consumption, efficiency are low, the life-span is low, maintenance
The frequency is high, especially prominent to the performance of large-scale, super-huge vibration mill.
The content of the invention
It is an object of the invention to provide a kind of diaphragm type hydraulic exciting Near resonance oscillating type single barrel vibrating mill, without the need for bearing, hydraulic pressure
, without the need for piston, energy consumption is low and vibromill of vibration interference very little to external world, and it is produced using diaphragm type hydraulic vibration exciter and is shaken for device
It is dynamic, grinding work is carried out, the problems referred to above that present vibrator is present are solved.
The present invention technical solution be：
A kind of diaphragm type hydraulic exciting Near resonance oscillating type single barrel vibrating mill, including cylinder, Near resonance oscillating groups of springs, diaphragm type hydraulic pressure
Vibrator, base, shock-absorbing spring group and hydraulic means, cylinder are formed by mill tube, side plate, base plate consolidation, diaphragm type hydraulic exciting
Device is located at the lower section of cylinder,
Diaphragm type hydraulic vibration exciter includes film made by flexible material, two exciting plates one being parallel to each other and exciting plate
Two, film is located between exciting plate one and exciting plate two；Film is independent or has been collectively forming receiving liquid with exciting plate one, exciting plate two
The confined space of body；Hydraulic power source of the confined space by the periodically variable liquid stream in the exportable direction of channel connection one；Cylinder
Base plate and exciting plate one upper plane Joint；
The opposite two sides of exciting plate one, exciting plate two can be divided into three regions：All the time the area contacted with film or liquid
Domain a；With film or liquid discontiguous region b all the time；Other regions c；Region a is not connected with region b；Film and exciting plate
First, exciting plate two can adopt bonding or be fixed with flange screw, or only contact；
Diaphragm type hydraulic vibration exciter is provided with some Near resonance oscillating groups of springs, and every group of Near resonance oscillating groups of springs is by main vibration spring, multiple
Position spring, reset pressing plate, nut, threaded rod are constituted, and main vibration spring is installed on the inside of exciting plate by threaded rod, and back-moving spring leads to
Cross threaded rod to be installed on the outside of exciting plate, back-moving spring one end is fixed on exciting plate, and reset pressing plate is fixed on back-moving spring
The other end, threaded rod pass freely through corresponding hole on back-moving spring, reset pressing plate and exciting plate, and nut is arranged on threaded rod
The other end of reset pressing plate, adjusting pretension makes back-moving spring be in pressured state.
Further, hydraulic means includes switch valve, motor, liquid storage pool, liquid pump, conduit under fluid pressure, and confined space passes through
Passage, conduit under fluid pressure are respectively communicated with switch valve, liquid pump, motor or other power-actuated switch valves, the other end of liquid pump
Connect with liquid storage pool, liquid is continuously sent to confined space from liquid storage pool by liquid pump, switch valve periodically by liquid from
Confined space is arranged to liquid storage pool, the volume of the liquid in confined space, pressure is periodically changed.
Further, the periodically variable hydraulic power source of liquid flow path direction using the plunger displacement pump without check valve or using straightway pump and
The device that direction control circuit is realized.
Further, the diaphragm type hydraulic vibration exciter is provided with shock-absorbing spring group, and the shock-absorbing spring group includes vibration damping pressure
Seat under plate, shock-absorbing spring, shock-absorbing spring, vibration damping pressing plate are fixed with threaded rod, seat and base concrete mutually under shock-absorbing spring.
The invention has the beneficial effects as follows：A kind of diaphragm type hydraulic exciting Near resonance oscillating type single barrel vibrating mill of the present invention, without the need for axle
Hold, hydraulic means without the need for piston, be simple to manufacture, it is easy to maintenance, can not shut down stepless frequency modulation amplitude modulation, frequency and amplitude modulation onrelevant,
Low cost, vibration force be big, without wear and tear, does not leak, without the need for radiate, vibration force is uniformly distributed, energy consumption is low and vibration interference to external world
Very little, it produces vibration using diaphragm type hydraulic vibration exciter, carries out grinding work.
Description of the drawings
Structural representations of the Fig. 1 for embodiment diaphragm type hydraulic exciting Near resonance oscillating type single barrel vibrating mill；
Fig. 2 is the embodiment film structural representation bonding with exciting plate two；
Fig. 3 is the structural representation that embodiment film is fixed with two flange of exciting plate；
Fig. 4 is the Near resonance oscillating structure chart of vibromill in embodiment；
Fig. 5 is the tube structure schematic diagram of vibromill in embodiment；
Wherein：1st, cylinder, 2, Near resonance oscillating groups of springs, 3, diaphragm type hydraulic vibration exciter, 4, shock-absorbing spring group, 5, base, 6,
Switch valve, 7, motor, 8, liquid storage pool, 9, liquid pump, 10, conduit under fluid pressure；
1-1, mill tube, 1-2, side plate, 1-3, base plate；
2-1, nut, 2-2, reset pressing plate, 2-3,2-6, back-moving spring, 2-4, main vibration spring, 2-5, threaded rod；
3-1, exciting plate one, 3-2, film, 3-3, exciting plate two, 3-4, passage,
4-1, vibration damping pressing plate, 4-2, shock-absorbing spring, 4-3, lead column, seat under 4-4, shock-absorbing spring.
Specific embodiment
Describe the preferred embodiments of the present invention below in conjunction with the accompanying drawings in detail.
Embodiment
Diaphragm type hydraulic exciting Near resonance oscillating type single barrel vibrating mill, by cylinder 1, Near resonance oscillating groups of springs 2, diaphragm type hydraulic exciting
Device 3, shock-absorbing spring group 4, base 5 and hydraulic means are constituted, and be instead of using diaphragm type hydraulic vibration exciter 3 general mechanical
Vibrator, hydraulic means include switch valve 6, motor 7, liquid storage pool 8, liquid pump 9, conduit under fluid pressure 10, as shown in Figure 1.
From accompanying drawing 5, cylinder 1 is formed by mill tube 1-1, side plate 1-2, base plate 1-3 consolidations；Diaphragm type hydraulic vibration exciter 3
It is formed by connecting by one 3-1 of exciting plate, exciting plate two 3-3 and film 3-2, i.e. one 3-1 of exciting plate, two 3-3 of exciting plate are two phases
Mutual parallel stiffener plate, film 3-2 are made with soft exciting plate material that is non-leakage, being difficult to extend, and switch valve 6 is by motor
7 drive, and liquid pump 9 can be that self-contained motor 7 drives, the base plate 1-3 of cylinder 1 and the upper plane Joint of exciting plate, film 3-2
A ', B ' face opposite with two exciting plates is tightly connected, and can be being tightly connected for bonding, and such as Fig. 2, or bolt presses are solid
Fixed is tightly connected, such as Fig. 3, can also be only contact and unfixed is tightly connected.
A ', B ' face can be divided into three regions, such as Fig. 2：All the time the region a contacted with film 3-2；Begin with film 3-2
Whole discontiguous region b, other regions c, region a are not connected with region b, and film 3-2 is only connected with flat board in region a, film
3-2 and two exciting plates constitute the space of a closing, can be set with free bend, exciting plate with the discontiguous part of two exciting plates
Passage 3-4 is put, so as to the volume of this closing space is variable, this closing space is by conduit under fluid pressure 10 and liquid pump 9
It is connected with switch valve 6,6 other end of switch valve connection liquid storage pool 8, pump are continually provided liquid, switch valve 6 periodically will closing
The liquid in space enters liquid storage pool 8.
Near resonance oscillating groups of springs 2 answers >=1 group, per group by least one main vibration spring 2-4,2 back-moving springs 2-3,2-6, and two ends
Each 1 reset pressing plate 2-2, each 2 nut 2-1 in two ends, a threaded rod 2-5 composition, such as Fig. 4, main vibration spring 2-4 pass through screw thread
Bar is installed on the inside of two exciting plates, and 2 back-moving springs 2-3,2-6 are respectively arranged on the outside of two exciting plates by threaded rod,
Back-moving spring 2-3,2-6 one end is fixed on flat board, and reset pressing plate 2-2 is fixed on the other end of back-moving spring 2-3,2-6, screw thread
Bar passes freely through corresponding hole on back-moving spring 2-3,2-6, reset pressing plate 2-2 and exciting plate, and nut 2-1 is arranged on threaded rod
The other end of upper reset pressing plate 2-2, makes back-moving spring 2-3,2-6 be in pressured state by adjusting pretension.
The effect of Near resonance oscillating groups of springs 2 is the two exciting plates of diaphragm type hydraulic exciting body when liquid increases in film 3-2
Up and down distance is amplitude increase, while the exciting force of Near resonance oscillating groups of springs 2 is acted on two exciting plates, plays and increases exciting, fast
Speed and the further effect of increase amplitude, make grinding machine be in Near resonance oscillating state.
Shock-absorbing spring group 4 answers >=1 group, per group by least one shock-absorbing spring 4-2,1 vibration damping pressing plate 4-1,2 lead columns
Seat 4-4 compositions under 4-3, a shock-absorbing spring, concrete mutually above threaded rod one end and vibration damping pressing plate 4-1 are put down under vibration damping pressing plate 4-1
It is consolidated with lead column 4-3 under face and shock-absorbing spring on seat 4-4 in plane respectively, shock-absorbing spring 4-2 is installed on by lead column 4-3
Under vibration damping pressing plate 4-1 and shock-absorbing spring between seat 4-4, seat 4-4 and 5 concrete mutually of base under shock-absorbing spring, base 5 are fixed on ground
On.The effect of shock-absorbing spring group 4 is transmission of the vibration to ground that can reduce system, and reduces resulting noise.
Reasonable design, the rigidity of adjustment main vibration spring 2-4 and back-moving spring 2-3,2-6 or adjustment switch valve in embodiment
6 frequency can make system work under Near resonance oscillating state, so as to reaching the big driving of small-power, reducing energy consumption, significantly improve effect
The purpose of rate.
As film 3-2 is to use to be difficult made by the material for extending, so when liquid injects closing space, film 3-2
The pressure of internal liquid can change, and overcome the active force and other resistances of back-moving spring 2-3,2-6 to make the distance of two exciting plates
Increase；When valve is in opening state, under back-moving spring 2-3,2-6 effect, the liquid of the liquid and pump output inside film 3-2
Jing valves are entered into liquid storage pool 8 all, is declined liquid pressure, is reduced the distance of two exciting plates, so as to complete a vibration cycles.
What the present invention was different from Normal hydraulic and pneumatic means is：Without the need for piston, thus do not exist sealing because piston causes, leakage,
Friction and wear.
Due to without leakage, it is possible to use water is used as medium.Closing space has very big work area, even if so internal
The little but total vibration force of pressure can be very big, and the Another reason that diaphragm type vibrator can be put to apply is and General Oscillation
Mill requires that the less situation of amplitude matches.It is a semi arch that diaphragm type does not contact the section of the edge of plate face, and which is maximum
Radius R is slightly larger than exciting amplitude.
The stress of thin-film material is directly proportional to internal pressure and arc radius, as long as therefore arc radius are sufficiently small, current material is just
Intensity requirement of the pressure to film 3-2 can be met.The rotating speed for changing switch valve 6 can change vibration frequency, change the stream of pump
Amount can change amplitude.Therefore the present invention infinitely can not shut down Frequency And Amplitude Modulation, and Frequency And Amplitude Modulation is unrelated.
As diaphragm type vibrator is equally distributed with the vibration force of 1 contact position of cylinder so that system stress compared with
It is good；The relative motion of film 3-2 and two exciting planes is to roll and non-slip, so without friction and wear.Using thin material
Manufacture diaphragm type, can reduce flexural fatigue damage.As the vibration displacement of threaded rod is directly proportional to the of poor quality of upper and lower plastid,
Therefore configuration quality exactly, along with the effect of shock-absorbing spring 4-2, so that it may so that machine is no better than to the vibration interference on ground
Zero.
Claims (4)
1. a kind of diaphragm type hydraulic exciting Near resonance oscillating type single barrel vibrating mill, it is characterised in that：Including cylinder, Near resonance oscillating groups of springs,
Diaphragm type hydraulic vibration exciter, base, shock-absorbing spring group and hydraulic means, cylinder are formed by mill tube, side plate, base plate consolidation, film
Formula hydraulic vibration exciter is located at the lower section of cylinder,
Diaphragm type hydraulic vibration exciter includes film made by flexible material, two exciting plates one being parallel to each other and exciting plate two,
Film is located between exciting plate one and exciting plate two；Film is independent or has been collectively forming receiving liquid with exciting plate one, exciting plate two
Confined space；Hydraulic power source of the confined space by the periodically variable liquid stream in the exportable direction of channel connection one；Cylinder
The upper plane Joint of base plate and exciting plate one；
The opposite two sides of exciting plate one, exciting plate two can be divided into three regions：All the time the region a contacted with film or liquid；
With film or liquid discontiguous region b all the time；Other regions c；Region a is not connected with region b；Film and exciting plate one, swash
Vibration plate two is fixed using bonding or with flange screw, or is only contacted；
Diaphragm type hydraulic vibration exciter is provided with some Near resonance oscillating groups of springs, and every group of Near resonance oscillating groups of springs is by main vibration spring, reset bullet
Spring, reset pressing plate, nut, threaded rod are constituted, and main vibration spring is installed on the inside of exciting plate by threaded rod, and back-moving spring passes through spiral shell
Rasp bar is installed on the outside of exciting plate, and back-moving spring one end is fixed on exciting plate, and reset pressing plate is fixed on the another of back-moving spring
End, threaded rod pass freely through corresponding hole on back-moving spring, reset pressing plate and exciting plate, and nut is arranged on threaded rod and resets
The other end of pressing plate, adjusting pretension makes back-moving spring be in pressured state.
2. diaphragm type hydraulic exciting Near resonance oscillating type single barrel vibrating mill as claimed in claim 1, it is characterised in that hydraulic means bag
Include switch valve, motor, liquid storage pool, liquid pump, conduit under fluid pressure, confined space by passage, conduit under fluid pressure be respectively communicated with switch valve,
Liquid pump, motor-driven switch valve, the other end of liquid pump are connected with liquid storage pool, and liquid pump is continuously by liquid from storage liquid
Confined space is sent in pond, and liquid is periodically arranged to liquid storage pool by switch valve from confined space, makes liquid in confined space
Volume, pressure periodically change.
3. diaphragm type hydraulic exciting Near resonance oscillating type single barrel vibrating mill as claimed in claim 2, it is characterised in that：Liquid flow path direction week
The device that the hydraulic power source of phase property change is realized using the plunger displacement pump without check valve or using straightway pump and direction control circuit.
4. the diaphragm type hydraulic exciting Near resonance oscillating type single barrel vibrating mill as described in any one of claim 1-3, it is characterised in that：Institute
State diaphragm type hydraulic vibration exciter and be provided with shock-absorbing spring group, the shock-absorbing spring group includes vibration damping pressing plate, shock-absorbing spring, shock-absorbing spring
Lower seat, vibration damping pressing plate are fixed with threaded rod, seat and base concrete mutually under shock-absorbing spring ".
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410749507.7A CN104475212B (en) | 2014-12-10 | 2014-12-10 | Diaphragm type hydraulic exciting Near resonance oscillating type single barrel vibrating mill |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410749507.7A CN104475212B (en) | 2014-12-10 | 2014-12-10 | Diaphragm type hydraulic exciting Near resonance oscillating type single barrel vibrating mill |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104475212A CN104475212A (en) | 2015-04-01 |
| CN104475212B true CN104475212B (en) | 2017-04-05 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410749507.7A Expired - Fee Related CN104475212B (en) | 2014-12-10 | 2014-12-10 | Diaphragm type hydraulic exciting Near resonance oscillating type single barrel vibrating mill |
Country Status (1)
| Country | Link |
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| CN (1) | CN104475212B (en) |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE750465C (en) * | 1940-08-02 | 1945-01-18 | Probst & Class | Colloid mill |
| CN2441559Y (en) * | 2000-08-02 | 2001-08-08 | 何煜 | Combined microfine vibrative mill |
| CN101480629A (en) * | 2009-02-10 | 2009-07-15 | 南京工程学院 | Vibrating motor direct drive type double-mass monotubular vibrating grinding mill |
| CN201434038Y (en) * | 2009-06-10 | 2010-03-31 | 无锡锡南铸造机械有限公司 | Air spring device |
| DE202009009472U1 (en) * | 2009-07-09 | 2010-11-18 | Herzog Maschinenfabrik Gmbh + Co. Kg | Feinmühle |
| CN101947486A (en) * | 2010-10-08 | 2011-01-19 | 南京工程学院 | Variable stiffness double-mass two-stage pendulum chaotic vibromill |
| CN204656686U (en) * | 2014-12-10 | 2015-09-23 | 南京工程学院 | Diaphragm type hydraulic exciting Near resonance oscillating type single barrel vibrating mill |
-
2014
- 2014-12-10 CN CN201410749507.7A patent/CN104475212B/en not_active Expired - Fee Related
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE750465C (en) * | 1940-08-02 | 1945-01-18 | Probst & Class | Colloid mill |
| CN2441559Y (en) * | 2000-08-02 | 2001-08-08 | 何煜 | Combined microfine vibrative mill |
| CN101480629A (en) * | 2009-02-10 | 2009-07-15 | 南京工程学院 | Vibrating motor direct drive type double-mass monotubular vibrating grinding mill |
| CN201434038Y (en) * | 2009-06-10 | 2010-03-31 | 无锡锡南铸造机械有限公司 | Air spring device |
| DE202009009472U1 (en) * | 2009-07-09 | 2010-11-18 | Herzog Maschinenfabrik Gmbh + Co. Kg | Feinmühle |
| CN101947486A (en) * | 2010-10-08 | 2011-01-19 | 南京工程学院 | Variable stiffness double-mass two-stage pendulum chaotic vibromill |
| CN204656686U (en) * | 2014-12-10 | 2015-09-23 | 南京工程学院 | Diaphragm type hydraulic exciting Near resonance oscillating type single barrel vibrating mill |
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| Publication number | Publication date |
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| CN104475212A (en) | 2015-04-01 |
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