CN104475198A - Film-type hydraulic vibration single-drum vibration mill - Google Patents
Film-type hydraulic vibration single-drum vibration mill Download PDFInfo
- Publication number
- CN104475198A CN104475198A CN201410749586.1A CN201410749586A CN104475198A CN 104475198 A CN104475198 A CN 104475198A CN 201410749586 A CN201410749586 A CN 201410749586A CN 104475198 A CN104475198 A CN 104475198A
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- Prior art keywords
- plate
- exciting
- film
- vibration
- type hydraulic
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C17/00—Disintegrating by tumbling mills, i.e. mills having a container charged with the material to be disintegrated with or without special disintegrating members such as pebbles or balls
- B02C17/14—Mills in which the charge to be ground is turned over by movements of the container other than by rotating, e.g. by swinging, vibrating, tilting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C17/00—Disintegrating by tumbling mills, i.e. mills having a container charged with the material to be disintegrated with or without special disintegrating members such as pebbles or balls
- B02C17/18—Details
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C17/00—Disintegrating by tumbling mills, i.e. mills having a container charged with the material to be disintegrated with or without special disintegrating members such as pebbles or balls
- B02C17/18—Details
- B02C17/24—Driving mechanisms
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- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Reciprocating Pumps (AREA)
- Apparatuses For Generation Of Mechanical Vibrations (AREA)
Abstract
The invention provides a film-type hydraulic vibration single-drum vibration mill, comprising a drum, a film-type hydraulic exciter, a base and a hydraulic device, wherein the drum is formed by fixed connection of a mill drum, a side plate and a bottom plate; the film-type hydraulic exciter is arranged below the drum, and comprises a film made of a flexible material, and two parallel vibration plate I and vibration plate II; the film is arranged between the vibration plate I and the vibration plate II; the film can form a closed space containing a liquid independently or together with the vibration plate I or the vibration plate II; the closed space is communicated with a hydraulic source of which the output direction periodically changes through a channel; the vibrating mill does not need a bearing; the hydraulic device does not need a piston; the film-type hydraulic vibration single-drum vibration mil is simple to manufacture, convenient to repair, low in cost, high in vibration force, free of abrasion, free of leakage, free of heat dissipation, even in vibration force distribution, low in energy consumption, and small in external vibration interference; stepless frequency modulation and amplitude modulation can be achieved without shutdown; and the frequency modulation is uncorrelated to the amplitude modulation.
Description
Technical field
The present invention relates to a kind of diaphragm type hydraulic exciting single barrel vibrating mill.
Background technology
Existing vibromill utilizes mechanical type vibrator or vibrating motor to make exciting source to produce vibration work, and mostly be non-near resonance type vibromill, its shortcoming is: when vibration force is large, during rotating speed height, one or two vibrator is not competent, therefore have to use multiple vibrator, and away from resonance point work, above-mentioned situation causes existing oscillating grinding tool to have following deficiency:
1) lubrication of bearing, heat radiation, sealing and and axle between transmission etc. become very complicated, give manufacture, installation, maintenance brings a lot of difficulty, also reduces reliability.
2) amplitude that could adjust machine must be shut down.
3) vibration force of vibrator concentrates effect, and can not be uniformly distributed, this makes structure stress bad.
4) multiple stage vibrator parallel connection synchronous working is made to be difficult.
5) because oscillation intensity is comparatively large, there is a lot of dynamic loading to pass to ground, interference is caused to working environment.
6) heating of the vibrator of vibromill and bearing thereof, wearing and tearing are violent, and thus energy consumption is high, efficiency is low, the life-span is low, the maintenance frequency is high, to large-scale, super-huge vibration mill performance is particularly outstanding.
Summary of the invention
The object of this invention is to provide a kind of diaphragm type hydraulic exciting single barrel vibrating mill, without the need to bearing, hydraulic means without the need to piston, low and vibration interference is the very little to external world vibromill of energy consumption, it utilizes diaphragm type hydraulic vibration exciter to produce vibration, carry out grinding work, solve the problems referred to above that present vibrator exists.Technical solution of the present invention is:
A kind of diaphragm type hydraulic exciting single barrel vibrating mill, comprise cylindrical shell, diaphragm type hydraulic vibration exciter, base, shock-absorbing spring group and hydraulic means, cylindrical shell is formed by mill tube, side plate, base plate consolidation, and diaphragm type hydraulic vibration exciter is located at the below of cylindrical shell,
Diaphragm type hydraulic vibration exciter comprises film, two exciting plates be parallel to each other-and the exciting plate two that flexible material is made, and film is located between exciting plate-and exciting plate two; Film separately or with exciting plate-, exciting plate two is formed with the confined space of receiving fluids jointly; Confined space is by the hydraulic power source of the periodically variable liquid stream in channel connection exportable direction; The base plate of cylindrical shell and the upper plane Joint of exciting plate one;
Stiffener plate-, stiffener plate two two sides in opposite directions all can be divided into three regions: the region a contacted all the time with film or liquid; With film or liquid discontiguous region b all the time; Other region c; Region a is not communicated with region b; Film and stiffener plate-, stiffener plate two can adopt bonding or fix with flange screw, or only contacting.
Further, hydraulic means comprises switch valve, motor, liquid storage pool, liquor pump, conduit under fluid pressure, confined space is by passage, conduit under fluid pressure coupling cock valve, straightway pump respectively, the other end of motor or other power-actuated switch valve, straightway pump is all communicated with liquid storage pool, liquid is sent to confined space from liquid storage pool by straightway pump continuously, switch valve periodically by liquid from confined space discharged to liquid storage pool, make the volume of the liquid in confined space, pressure periodically change.
Further, the plunger displacement pump of the periodically variable hydraulic power source employing of liquid flow path direction without check valve or the device of employing straightway pump and direction control circuit realization.
Further, described exciting plate is provided with back-moving spring group, back-moving spring group is by back-moving spring, reset pressing plate, nut, threaded rod are formed, back-moving spring is installed on outside two exciting plates by threaded rod respectively, back-moving spring two ends contact with exciting plate, reset pressing plate respectively, threaded rod is freely through hole corresponding on back-moving spring, reset pressing plate and exciting plate, nut is arranged on the outer end of pressing plate that threaded rod resets, threaded rod bottom with the vibration damping pressing plate of shock-absorbing spring group above concrete mutually, by regulate pretension make back-moving spring be in pressured state all the time.
Further, described diaphragm type hydraulic vibration exciter is provided with shock-absorbing spring group, and described shock-absorbing spring group comprises seat under the shock-absorbing spring seat of honour, shock-absorbing spring, shock-absorbing spring, and the shock-absorbing spring seat of honour and threaded rod are fixed, and under shock-absorbing spring, seat is fixed on ground or frame lower.
The invention has the beneficial effects as follows: a kind of diaphragm type hydraulic exciting of the present invention single barrel vibrating mill; without the need to bearing, hydraulic means without the need to piston, manufacture simple, easy to maintenance, stepless frequency modulation amplitude modulation, frequency and amplitude modulation onrelevant can not be shut down, cost is low, vibration force is large, without wear and tear, do not leak, without the need to dispelling the heat, vibration force is uniformly distributed, energy consumption is low and vibration interference is very little to external world; it utilizes diaphragm type hydraulic vibration exciter to produce vibration, carries out grinding work.
Accompanying drawing explanation
Fig. 1 is the structural representation of embodiment diaphragm type hydraulic exciting single barrel vibrating mill;
Fig. 2 is the embodiment film structural representation bonding with stiffener plate two;
Fig. 3 is the structural representation that embodiment film and stiffener plate two flange are fixed;
Fig. 4 is the Near resonance oscillating structure chart of vibromill in embodiment;
Fig. 5 is the tube structure schematic diagram of vibromill in embodiment;
Wherein: 1, cylindrical shell, 2, back-moving spring group 3, diaphragm type hydraulic vibration exciter, 4, shock-absorbing spring group, 5, base, 6, switch valve, 7, motor, 8, liquid storage pool, 9, liquor pump, 10, conduit under fluid pressure;
1-1, mill tube, 1-2, side plate, 1-3, base plate;
2-1, nut, 2-2, reset pressing plate, 2-3,2-5, back-moving spring, 2-4, threaded rod;
3-1, exciting plate one, 3-2, film, 3-3, exciting plate two, 3-4, passage,
4-1, vibration damping pressing plate, 4-2, shock-absorbing spring, 4-3, lead, 4-4, lower seat.
Detailed description of the invention
The preferred embodiments of the present invention are described in detail below in conjunction with accompanying drawing.
Embodiment
Diaphragm type hydraulic exciting single barrel vibrating mill, be made up of cylindrical shell 1, back-moving spring group 2, diaphragm type hydraulic vibration exciter 3, shock-absorbing spring group 4, base 5 and hydraulic means, diaphragm type hydraulic vibration exciter 3 is used to instead of general mechanical type vibrator, hydraulic means comprises switch valve 6, motor 7, liquid storage pool 8, liquor pump 9, conduit under fluid pressure 10, as shown in Figure 1.
From accompanying drawing 5, cylindrical shell 1 is formed by mill tube 1-1, side plate 1-2, base plate 1-3 consolidation, diaphragm type hydraulic vibration exciter 3 is by exciting plate one 3-1, exciting plate two 3-3 and film 3-2 is formed by connecting, i.e. exciting plate one 3-1, exciting plate two 3-3 is two stiffener plate be parallel to each other, film 3-2 is with non-leakage, the soft exciting plate material not easily extended is made, switch valve 6 is driven by motor 7, liquor pump 9 can be that self-contained motor 7 drives, the base plate 1-3 of cylindrical shell 1 and the upper plane Joint of exciting plate, film 3-2 and two exciting plate A ' in opposite directions, B ' face is tightly connected, can be bonding being tightly connected, as Fig. 2, also can be fixing being tightly connected of bolt presses, as Fig. 3, can also be only contact and to be unfixedly tightly connected.
A ', B ' face all can be divided into three regions, as Fig. 2: the region a contacted all the time with film 3-2, with film 3-2 discontiguous region b all the time, other region c, region a is not communicated with region b, film 3-2 is only connected with flat board at region a, film 3-2 and two exciting plates constitute a closed space, can free bend with the discontiguous part of two exciting plates, exciting plate arranges passage 3-4, thus the volume of this enclosure space is variable, this enclosure space is connected with switch valve 6 with liquor pump 9 by conduit under fluid pressure 10, switch valve 6 other end connects liquid storage pool 8, pump is feed fluid constantly, the liquid of enclosure space is periodically entered liquid storage pool 8 by switch valve 6.
Back-moving spring group 2 answers >=1 group, often group is by least 2 back-moving spring 2-3, 2-5, each 1 the reset pressing plate 2-2 in two ends, each 2 the nut 2-1 in two ends, a threaded rod 2-4 is formed, 2 back-moving spring 2-3, 2-5 is installed on outside two exciting plates by threaded rod 2-4 respectively, back-moving spring 2-3, 2-5 two ends respectively with exciting plate, reset pressing plate 2-2 contacts, threaded rod 2-4 is freely through back-moving spring 2-3, 2-5, corresponding hole on reset pressing plate 2-2 and exciting plate, nut 2-1 is arranged on the outer end of reset pressing plate 2-2 on threaded rod 2-4, threaded rod 2-4 bottom with the vibration damping pressing plate 5-1 of shock-absorbing spring group 5 above concrete mutually, back-moving spring 2-3 is made by regulating pretension, 2-5 is in pressured state all the time.
The effect of back-moving spring group 2 is when liquid in film increases or reduce, make two exciting plates of diaphragm type hydraulic vibration exciter 3 up and down apart from suitably increasing or resetting in time, namely in film liquid return to liquid increase before position, ensure that grinding machine is in and vibrates duty normally.
Shock-absorbing spring group 4 answers >=1 group, often group is made up of at least 1 shock-absorbing spring 4-2,1 vibration damping pressing plate 4-1,2 lead 4-3, lower seat 4-4, concrete mutually above threaded rod 2-4 one end and vibration damping pressing plate 4-1, plane is consolidated with lead 4-3 respectively for vibration damping pressing plate 4-1 lower plane and lower seat 4-4, shock-absorbing spring 4-2 is installed between vibration damping pressing plate 4-1 and lower seat 4-4 by lead 4-3, lower seat 4-4 and base 5 concrete mutually, base 5 is fixed on ground.The effect of shock-absorbing spring group 4 be can reduce system vibration to the transmission of ground, and reduce consequent noise.
In embodiment, reasonable design, the rigidity of adjustment back-moving spring 2-3,2-5 or the frequency of adjustment switch valve 6 can make system work under Near resonance oscillating state, thus the object reaching the large driving of small-power, reduce energy consumption, significantly improve efficiency.
Because film 3-2 makes with the material that not easily extends, so when liquid injection enclosure space, the pressure of film 3-2 internal liquid can change, and overcome the active force of back-moving spring 2-3,2-5 and other resistance makes the distance of two exciting plates increase; When valve is in opening state, under back-moving spring 2-3,2-5 effect, the liquid that the liquid of film 3-2 inside and pump export all will enter liquid storage pool 8 through valve, liquid pressure be declined, the distance of two exciting plates be reduced, thus completes a vibration cycles.The present invention is different from Normal hydraulic and pneumatic means: without the need to piston, thus there is not the sealing because piston causes, leakage, friction and wear.
Owing to not leaking, water can be used as medium.Enclosure space has very large work area, even if total so internal pressure little but vibration force can be very large, the Another reason that diaphragm type vibrator can be put to apply grinds with General Oscillation the situation requiring amplitude less to match.The cross section of the diaphragm type not edge in contact plate face is a semi arch, and its maximum radius R is slightly larger than exciting amplitude.
The stress of thin-film material is directly proportional to internal pressure and arc radius, as long as therefore arc radius is enough little, current material just can meet the requirement of strength of pressure to film 3-2.The rotating speed changing switch valve 6 can change vibration frequency, and the flow changing pump can change amplitude.Therefore the present invention infinitely can not shut down Frequency And Amplitude Modulation, and Frequency And Amplitude Modulation has nothing to do.
Because the vibration force of diaphragm type vibrator and cylindrical shell 1 contact position is equally distributed, make system stress better; The relative motion of film 3-2 and two exciting plane is rolled and non-slip, so without friction and wear.Use thin material to manufacture diaphragm type, flexural fatigue can be reduced and damage.Because the vibration displacement of threaded rod 2-4 is directly proportional to the of poor quality of upper and lower plastid, therefore configuration quality exactly, add the effect of shock-absorbing spring 4-2, just can make machine to the vibration interference on ground no better than zero.
Claims (5)
1. a diaphragm type hydraulic exciting single barrel vibrating mill, it is characterized in that: comprise cylindrical shell, diaphragm type hydraulic vibration exciter, base, shock-absorbing spring group and hydraulic means, cylindrical shell is formed by mill tube, side plate, base plate consolidation, and diaphragm type hydraulic vibration exciter is located at the below of cylindrical shell
Diaphragm type hydraulic vibration exciter comprises film, two exciting plates be parallel to each other-and the exciting plate two that flexible material is made, and film is located between exciting plate-and exciting plate two; Film separately or with exciting plate-, exciting plate two is formed with the confined space of receiving fluids jointly; Confined space is by the hydraulic power source of the periodically variable liquid stream in channel connection exportable direction; The base plate of cylindrical shell and the upper plane Joint of exciting plate one;
Stiffener plate-, stiffener plate two two sides in opposite directions all can be divided into three regions: the region a contacted all the time with film or liquid; With film or liquid discontiguous region b all the time; Other region c; Region a is not communicated with region b; Film and stiffener plate-, stiffener plate two can adopt bonding or fix with flange screw, or only contacting.
2. diaphragm type hydraulic exciting single barrel vibrating mill as claimed in claim 1, it is characterized in that, hydraulic means comprises switch valve, motor, liquid storage pool, liquor pump, conduit under fluid pressure, confined space is by passage, conduit under fluid pressure coupling cock valve, straightway pump respectively, the other end of motor or other power-actuated switch valve, straightway pump is all communicated with liquid storage pool, liquid is sent to confined space from liquid storage pool by straightway pump continuously, switch valve periodically by liquid from confined space discharged to liquid storage pool, make the volume of the liquid in confined space, pressure periodically change.
3. diaphragm type hydraulic exciting single barrel vibrating mill as claimed in claim 2, is characterized in that: the plunger displacement pump of the periodically variable hydraulic power source employing of liquid flow path direction without check valve or the device of employing straightway pump and direction control circuit realization.
4. the diaphragm type hydraulic exciting single barrel vibrating mill as described in any one of claim 1-3, it is characterized in that: described exciting plate is provided with back-moving spring group, back-moving spring group is by back-moving spring, reset pressing plate, nut, threaded rod is formed, back-moving spring is installed on outside two exciting plates by threaded rod respectively, back-moving spring two ends respectively with exciting plate, reset pressing plate contacts, threaded rod is freely through back-moving spring, corresponding hole on reset pressing plate and exciting plate, nut is arranged on the outer end of pressing plate that threaded rod resets, threaded rod bottom with the vibration damping pressing plate of shock-absorbing spring group above concrete mutually, back-moving spring is made to be in pressured state all the time by regulating pretension.
5. diaphragm type hydraulic exciting single barrel vibrating mill as claimed in claim 4, it is characterized in that: described diaphragm type hydraulic vibration exciter is provided with shock-absorbing spring group, described shock-absorbing spring group comprises seat under the shock-absorbing spring seat of honour, shock-absorbing spring, shock-absorbing spring, the shock-absorbing spring seat of honour and threaded rod are fixed, and under shock-absorbing spring, seat is fixed on ground or frame lower.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410749586.1A CN104475198B (en) | 2014-12-10 | 2014-12-10 | Film-type hydraulic vibration single-drum vibration mill |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410749586.1A CN104475198B (en) | 2014-12-10 | 2014-12-10 | Film-type hydraulic vibration single-drum vibration mill |
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| Publication Number | Publication Date |
|---|---|
| CN104475198A true CN104475198A (en) | 2015-04-01 |
| CN104475198B CN104475198B (en) | 2017-02-08 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201410749586.1A Expired - Fee Related CN104475198B (en) | 2014-12-10 | 2014-12-10 | Film-type hydraulic vibration single-drum vibration mill |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107243403A (en) * | 2017-07-03 | 2017-10-13 | 南京工程学院 | Convexity not simultaneously coil spring and the side-mounted vibromill of hybrid density medium |
| CN107243390A (en) * | 2017-07-03 | 2017-10-13 | 南京工程学院 | Simultaneously coil spring is not ground convexity with hybrid density vibration of media |
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| SU946665A1 (en) * | 1980-07-23 | 1982-07-30 | Кременчугский Филиал Харьковского Ордена Ленина Политехнического Института Им.В.И.Ленина | Vibration mill |
| CN2863242Y (en) * | 2005-12-30 | 2007-01-31 | 济南倍力粉技术工程有限公司 | Vibrating grinder |
| EP2050503A2 (en) * | 2007-10-19 | 2009-04-22 | General Kinematics Corporation | Method and apparatus for controlled discharge |
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| CN201807416U (en) * | 2010-10-08 | 2011-04-27 | 南京工程学院 | Variable-rigidity double-mass vibrating motor type oversized vibrating mill |
| CN204469812U (en) * | 2014-12-10 | 2015-07-15 | 黄河科技学院 | Diaphragm type hydraulic exciting single barrel vibrating mill |
-
2014
- 2014-12-10 CN CN201410749586.1A patent/CN104475198B/en not_active Expired - Fee Related
Patent Citations (6)
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| CN2863242Y (en) * | 2005-12-30 | 2007-01-31 | 济南倍力粉技术工程有限公司 | Vibrating grinder |
| EP2050503A2 (en) * | 2007-10-19 | 2009-04-22 | General Kinematics Corporation | Method and apparatus for controlled discharge |
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| CN201807416U (en) * | 2010-10-08 | 2011-04-27 | 南京工程学院 | Variable-rigidity double-mass vibrating motor type oversized vibrating mill |
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Non-Patent Citations (2)
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| 杨小兰等: "二级偏块振动磨主隔振机理研究与试验", 《振动与冲击》 * |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107243403A (en) * | 2017-07-03 | 2017-10-13 | 南京工程学院 | Convexity not simultaneously coil spring and the side-mounted vibromill of hybrid density medium |
| CN107243390A (en) * | 2017-07-03 | 2017-10-13 | 南京工程学院 | Simultaneously coil spring is not ground convexity with hybrid density vibration of media |
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| Publication number | Publication date |
|---|---|
| CN104475198B (en) | 2017-02-08 |
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Granted publication date: 20170208 Termination date: 20181210 |