CN104444525A - Quality recording card recovery device - Google Patents
Quality recording card recovery device Download PDFInfo
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- CN104444525A CN104444525A CN201410690317.2A CN201410690317A CN104444525A CN 104444525 A CN104444525 A CN 104444525A CN 201410690317 A CN201410690317 A CN 201410690317A CN 104444525 A CN104444525 A CN 104444525A
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- quality record
- card
- record card
- taking manipulator
- recovering device
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Abstract
The invention discloses a quality recording card recovery device. The device comprises a support, a card taking manipulator, a quality recording card recovery box and a control part, wherein the card taking manipulator, the quality recording card recovery box and the control part are arranged on the support, the card taking manipulator can stretch out of a production line from one side of the support to obtain quality recording cards, the quality recording card recovery box is arranged below the card taking manipulator and used for receiving the quality recording cards obtained by the card taking manipulator, the control part is in communication with the card taking manipulator, and the card taking manipulator is controlled to stretch out of the production line or to retract. Due to match between the control part and the card taking manipulator, the card taking manipulator can automatically recover the quality recording cards in the final assembly packaging and inspecting process. The mode that in the prior art, the quality recording cards are manually recovered is replaced with the quality recording card recovery device. The requirement of the quality recording card recovery device for manpower is greatly lowered, and labor cost is reduced. The quality recording card recovery efficiency is greatly improved, and therefore the final assembly packaging and inspecting bulk speed is increased, and overall production cost is reduced.
Description
Technical field
The present invention relates to commercial production final assembly technique field, particularly relate to a kind of quality record card recovering device.
Background technology
General assembly packing inspection is link important in product line, its whether strict quality accurately directly affecting product.General assembly packing inspection needs each product, quality record as corresponding in internal machine of air-conditioner sticks into line scanning, the bar code information of product is entered in production system (computing machine relevant to production system), conveniently product design is inquired about and detect.The quality record calorie requirement scanned is regained from manufacturing line, is placed in quality record card recycling box.In conventional art, be generally after sweeping card by quality record card of manually taking in quality record card recycling box, so, general assembly packing inspection bulk velocity can be affected, extreme influence work efficiency, and manpower waste is serious.
Summary of the invention
Based on this, be necessary the inefficient problem of quality record card after for scanning of manually taking in conventional art, provide one can improve quality record card organic efficiency, accelerate the quality record card recovering device of general assembly packing inspection bulk velocity.
For realizing a kind of quality record card recovering device that the object of the invention provides, the card taking manipulator, quality record card recycling box and the function unit that comprise support and arrange on the bracket, wherein:
Described card taking manipulator can reach flow production line from the side of described support and obtain quality record card;
Described quality record card recycling box is arranged on the below of described card taking manipulator, for receiving the quality record card that described card taking manipulator obtains;
Described function unit is connected with the communication of described card taking manipulator, controls described card taking Arm expanding to described flow production line or withdrawal.
As a kind of embodiment of quality record card recovering device, described card taking manipulator comprises mechanical arm, cupule head and connecting portion;
Described cupule head becomes an angle of 90 degrees to be connected with described mechanical arm by described connecting portion;
And described cupule head can relatively described connecting portion up-and-down movement.
As a kind of embodiment of quality record card recovering device, described mechanical arm is connected with described bracket slide, enables described mechanical arm stretch out to the side of described support or regain.
As a kind of embodiment of quality record card recovering device, also comprise and being connected with described quality record card recycling box, for promoting the cylinder of described quality record card recycling box, and described cylinder is connected with described function unit communication.
As a kind of embodiment of quality record card recovering device, at least one side of described quality record card recycling box is provided with and checks window.
As a kind of embodiment of quality record card recovering device, also comprise and being arranged in flow production line, and the proximity switch be connected with described function unit communication.
As a kind of embodiment of quality record card recovering device, described proximity switch is photoelectric switch.
As a kind of embodiment of quality record card recovering device, described function unit comprises the programmable logic controller (PLC) controlling described card taking robot movement.
As a kind of embodiment of quality record card recovering device, described function unit comprises the vacuum generator be connected with described cupule head.
As a kind of embodiment of quality record card recovering device, also comprise and being fixedly installed on the bracket, and the run indicator be electrically connected with described function unit.
Beneficial effect of the present invention comprises: a kind of quality record card recovering device provided by the invention, by the cooperation between function unit and card taking manipulator, achieves the automatic recovery quality record card by card taking manipulator in general assembly packing checkout procedure.Instead of manpower manual in conventional art and reclaim quality record card mode.It reduces greatly to manpower requirement, reduces human cost.And the organic efficiency of quality record card improves greatly, thus also improve the bulk velocity of general assembly packing inspection, reduce total production cost.
Accompanying drawing explanation
Fig. 1 is the block diagram of a specific embodiment of a kind of quality record card recovering device of the present invention;
Fig. 2 is the card taking manipulator block diagram of a specific embodiment of a kind of quality record card recovering device of the present invention;
Fig. 3 is the block diagram of another specific embodiment of a kind of quality record card recovering device of the present invention;
Fig. 4 is the birds-eye view of the quality record card recovering device shown in Fig. 3.
Detailed description of the invention
In order to make object of the present invention, technical scheme and advantage clearly understand, be described below in conjunction with the detailed description of the invention of accompanying drawing to quality record card recovering device of the present invention.Should be appreciated that specific embodiment described herein only in order to explain the present invention, be not intended to limit the present invention.
The quality record card recovering device of one embodiment of the invention, as shown in Figure 1, comprises support 100 and is arranged on card taking manipulator 200, quality record card recycling box 300 and the function unit 400 on support.
Wherein, card taking manipulator 200 can reach flow production line from the side of support 100 and obtain quality record card.Quality record card recycling box 300 is arranged on the below of card taking manipulator 200, when card taking manipulator 200 reaches the top of flow production line, and get after quality record card from flow production line, the top of card taking manipulator to quality record card recycling box can be regained, and the quality record card got is put in quality record card recycling box.Accordingly, as shown in Figure 1, the Main Function being arranged on the quality record card recycling box below described card taking manipulator is exactly the quality record card receiving the acquisition of card taking manipulator.And the action control of the card taking manipulator 200 of the quality record card recovering device of the embodiment of the present invention, completed by the function unit 400 be arranged on equally on support 100.Function unit 400 is connected with card taking manipulator 200 communication, controls card taking manipulator 200 and reaches flow production line or withdrawal.When flow production line having board quality record snap into reach assigned address, card taking manipulator 200 action is controlled by function unit 400, some or all of the stretching out above support 100 to flow production line of card taking manipulator 200 obtains quality record card, and control above card taking robot arm retrieves to quality record card recycling box after acquisition quality record card, placing quality record snaps in quality record card recycling box 300, the automatic recovery of difficulty action accomplishment registration card.
It should be noted that, the shape of support 100 can be arranged according to the structure of concrete flow production line herein.Specifically, as shown in fig. 1, support 100 can be designed to the rectangular structure being similar to desk.Be placed on different levels for miscellaneous part on the correct position of support.Certainly, can be the structure of multilayer by support Design as required.Can be designed to double-decker (also can think three layers, but ground floor not placing any parts) as shown in fig. 1, function unit 400 and card taking manipulator 200 are placed in upper strata, and quality record card recycling box 300 is placed by lower floor.In actual use, by support 100 and other, the parts one piece arranged on it are placed into the side of flow production line, and will ensure that card taking manipulator can reach flow production line and obtain quality record card.As in Fig. 1, card taking manipulator 200 can stretch out from the left side of cuboid support 100, then when placing rack 100, should by the left side of support 100 closer to flow production line so that card taking manipulator 200 reach flow production line accurately and conveniently to obtain quality record card.
For the control of function unit 400 pairs of card taking manipulators 200, in actual use, only simple programming control is needed.The program that simple card taking manipulator 200 stretches out, obtains (crawl) quality record card, reset, release quality record card can be stored in function unit 400.Thus in general assembly packing checkout procedure, in the removal process for quality record card, control function unit 400 simply by modes such as buttons and start, just can realize card taking manipulator 200 the automatic recovery quality record card.
The quality record card recovering device of the embodiment of the present invention, by the cooperation between function unit 400 and card taking manipulator 200, achieves the automatic recovery quality record card in general assembly packing checkout procedure.Instead of manpower manual in conventional art and reclaim quality record card mode.It reduces greatly to manpower requirement, and the organic efficiency of quality record card improves greatly, thus also improves the bulk velocity of general assembly packing inspection, reduces total production cost.
As a kind of embodiment, as shown in Figure 2, card taking manipulator 200 comprises mechanical arm 210, cupule head 220 and connecting portion 230.Wherein, cupule head 220 is connected by connecting portion 230 one-tenth an angle of 90 degrees with mechanical arm 210, and namely cupule head 220 is overall overall vertical with mechanical arm 210.In embodiments of the present invention, down, mechanical arm 210 lies in a horizontal plane on support 100 cupule head 220.And cupule head 220 can opposing connections 230 up-and-down movement.
And mechanical arm 210 is designed to and support 100 sliding block joint, mechanical arm 210 is made to stretch out to the side of support 100 or to regain.Between described mechanical arm 210 and support 100, relative sliding makes the stable action stretching out and regain cupule head 220, and minimizing is rocked.More can reduce and drop because rocking quality record card in the withdrawal process that causes.
Composition graphs 1 and Fig. 2, after the board in flow production line arrives positioning area, the relatively described support 100 of mechanical arm 210 slides to the left, (or other get the position of quality record card to enable cupule head 220 reach the top of flow production line, as oblique upper etc.), the cupule head 220 vertical with mechanical arm 210 draws the quality record card that board quality record card customized locations is put.And after drawing quality record card, mechanical arm 210 is relatively described bracket slide again, be recovered to the top of quality record card recycling box 300, now, cupule head 220 can be moved down into quality record card recycling box 300 inside by opposing connections 230 (and mechanical arm 210), release quality record snaps in quality record card recycling box 300, completes the recovery operation of a quality record card.
It should be noted that, initial condition is in other words under reset mode, and cupule head 220 is in directly over quality record card recycling box 300 herein.Setting like this, the operation program making card taking manipulator 200 is simpler, controls convenient and to put card position more accurate.
Size and the concrete shape of quality record card recycling box 300 can be arranged equally according to demand, as being arranged to rectangle as shown in Figure 1, place at most the pattern of 1000.But be preferably designed to the mating shapes with quality record card, thus quality record be stuck in quality record card recycling box 300 superpose in a mode chopped.When piling quality record card in quality record card recycling box 300 or need to carry out order conversion, can the be artificial quality record card in quality record card recycling box be all taken out.
The quality record card recovering device of the embodiment of the present invention, uses cupule head 220 to carry out the absorption of quality record card, to quality registration card almost zero damage, makes the intact recovery of quality record card, perfect alternative manual operation.
Preferably, in the embodiment of a quality record card recovering device wherein, as shown in Figure 1, also comprise and being connected with quality record card recycling box 300, for promoting the cylinder 500 of quality record card recycling box 300, and cylinder 500 is connected with function unit 400 communication.After filling quality record card in quality record card recycling box 300, quality record card recycling box 300 is released by function unit 400 control cylinder 500 (departing from the below of cupule head 220), manually collects the quality record card in quality record card recycling box 300 by staff.Due-in take into after, reset by the control cylinders such as control button 500, device enters the state of the automatic recovery quality record card again.
In the embodiment of the present invention, the setting of cylinder 500 makes the cleaning work of quality record card recycling box more convenient, makes the automation more of whole device, improves the efficiency that quality record card reclaims further.And the setting of cylinder 500 makes the reset of quality record card recycling box automatically complete, reset position is more accurate, and more tacit with coordinating of card taking manipulator, whole plant running is more stable.
More, counting and alert program can also be set in function unit 400.Function unit 400 records the quantity of the quality record card that card taking manipulator 200 obtains automatically, and compare with the maximum recovery quantity of quality record card recycling box 300, when the quality record card quantity obtained reaches predetermined number, then automatic alarm, production control line temporarily stops, or Mass Control registration card regenerative apparatus is out of service separately, staff is reminded to clear up quality registration card recycling box 300.If there is cylinder 500, then control cylinder 500 releases quality record card recycling box 300, and staff is cleared up quality registration card recycling box 300.Prevent quality record card recycling box 300 overfill from affecting the normal work of quality record card recovering device.Wherein alarm procedure realizes by arranging the parts such as the audio frequency generation part that is connected or Warning light.
In addition, as shown in figures 1 and 3, can also be provided with at least one side of quality record card recycling box 300 and check window 310.Generally can arrange and check that window 310 is as far as possible longer between the top of quality record card recycling box 300 to bottom surface, so can be convenient to the collection situation of observing quality record card, so that staff carries out the preparation of cleaning quality registration card recycling box 300.Can arrange in certain side of quality record card recycling box 300 and one or more ofly check window 310.Certainly also all can be provided with in multiple sides of quality record card recycling box 300 and check window 310, thus the collection situation of observation quality record card of being more convenient for.
In the embodiment of a quality record card recovering device wherein, also comprise and being arranged in flow production line, and the proximity switch be connected with function unit 400 communication, as photoelectric switch etc.
At conveyor line, proximity switch is installed, after board arrives the positioning area of flow production line, carries out proximity switch induction, and induction result is transferred to function unit 400.Thus function unit 400 controls card taking manipulator 200 reaches flow production line and go to obtain quality record card, and further quality record card is fetched and put in quality record card recycling box.
The quality record card recovering device of the embodiment of the present invention, by flow production line, proximity switch is installed thus make device start after namely can carry out the recovery acquisition work of repeatedly quality record card completely automatically.Whole device is more intelligent, efficiency is higher.And the use of photoelectric switch makes position probing more accurate.
In above-mentioned all embodiments, the programmable logic controller (PLC) (PLC) that the control that function unit 400 pairs of card taking manipulators 200 move all can be arranged in function unit 400 realizes.The controlling functions of programmable logic controller (PLC) realizes simple, and cost is low.
Concrete, for the quality record card recovering device using cupule head to carry out the absorption of quality record card, in function unit 400, also comprise the vacuum generator be connected with cupule head 220.After whole installation's power source is powered, the PLC in control system, electromagnetic valve, vacuum generator, and other each parts use photoelectricity to enter using state.Device connects pressurized air, Stress control is at (0.4-0.6Mpa), cylinder 500 (can be multiple) resets to initial point, arrive after positioning area until board and carry out proximity switch induction, card taking Arm expanding, utilize the sucker on cupule head 220 to be undertaken putting quality record card to the locking seated position of board quality record by vacuum generator and carry out suction card, inhale card posterior sucker head 220 to rise, card taking manipulator 200 resets, the top of quality record card recycling box 300 is just in time entered after reset, now, cupule head 220 declines and enters inside quality record card recycling box 300, inhaled quality record card is disconnected by vacuum generator, by sucker, quality record card is placed in quality record card recycling box 300, complete the recovery operation of a quality record card.Whole quality card regenerative apparatus so carries out periodical duty, automatically collects mass recovery registration card.
It should be noted that, in the embodiment of the present invention, the action of the multiple parts related to all is described, it will be apparent to those skilled in the art that and can combine arbitrarily when there is no action or control hazard between multiple parts, collaborative work.
As a kind of embodiment, as shown in Figure 3 and Figure 4, can also the run indicator 600 be electrically connected with function unit 400 be set on support 100, for representing the running state of quality record card recovering device in real time.The lamp of bright green during as normally run, the lamp of shiny red time out of service.More, the status alert for aforesaid quality record card recycling box 300 also can represent by this run indicator 600, and when the quantity as the quality record card in quality record card recycling box 300 will reach predetermined number, run indicator 600 is glimmered.The setting of run indicator 600 makes the state of device show intuitively, simple and clear, shortens or time of the Pinging device that reduces a staff, and improves the time of integral assembling packing inspection, raises the efficiency.
The above embodiment only have expressed several embodiment of the present invention, and it describes comparatively concrete and detailed, but therefore can not be interpreted as the restriction to the scope of the claims of the present invention.It should be pointed out that for the person of ordinary skill of the art, without departing from the inventive concept of the premise, can also make some distortion and improvement, these all belong to protection scope of the present invention.Therefore, the protection domain of patent of the present invention should be as the criterion with claims.
Claims (10)
1. a quality record card recovering device, it is characterized in that, the card taking manipulator (200), quality record card recycling box (300) and the function unit (400) that comprise support (100) and arrange on the bracket, wherein:
Described card taking manipulator (200) can reach flow production line from the side of described support (100) and obtain quality record card;
Described quality record card recycling box (300) is arranged on the below of described card taking manipulator (200), for receiving the quality record card that described card taking manipulator obtains;
Described function unit (400) is connected with the communication of described card taking manipulator (200), controls described card taking manipulator (200) and reaches described flow production line or withdrawal.
2. quality record card recovering device according to claim 1, is characterized in that, described card taking manipulator (200) comprises mechanical arm (210), cupule head (220) and connecting portion (230);
Described cupule head (220) becomes an angle of 90 degrees to be connected with described mechanical arm (210) by described connecting portion (230);
And described cupule head (220) can relatively described connecting portion (230) up-and-down movement.
3. quality record card recovering device according to claim 2, it is characterized in that, described mechanical arm (210) and described support (100) sliding block joint, make described mechanical arm (210) stretch out to the side of described support (100) or to regain.
4. quality record card recovering device according to claim 1, it is characterized in that, also comprise and being connected with described quality record card recycling box (300), for promoting the cylinder (500) of described quality record card recycling box (300), and described cylinder (500) is connected with described function unit (400) communication.
5. quality record card recovering device according to claim 1, is characterized in that, at least one side of described quality record card recycling box (300) is provided with and checks window (310).
6. quality record card recovering device according to claim 1, is characterized in that, also comprises and being arranged in flow production line, and the proximity switch be connected with described function unit (400) communication.
7. quality record card recovering device according to claim 6, is characterized in that, described proximity switch is photoelectric switch.
8. quality record card recovering device according to claim 1, is characterized in that, described function unit (400) comprises the programmable logic controller (PLC) controlling described card taking manipulator (200) and move.
9. quality record card recovering device according to claim 2, is characterized in that, described function unit (400) comprises the vacuum generator be connected with described cupule head (220).
10. the quality record card recovering device according to any one of claim 1 to 9, it is characterized in that, also comprise and being fixedly installed on described support (100), and the run indicator (600) be electrically connected with described function unit (400).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410690317.2A CN104444525A (en) | 2014-11-25 | 2014-11-25 | Quality recording card recovery device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410690317.2A CN104444525A (en) | 2014-11-25 | 2014-11-25 | Quality recording card recovery device |
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| CN104444525A true CN104444525A (en) | 2015-03-25 |
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| CN201410690317.2A Pending CN104444525A (en) | 2014-11-25 | 2014-11-25 | Quality recording card recovery device |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB2037259B (en) * | 1978-11-08 | 1983-01-19 | Polygraph Leipzig | Apparatus for depositing sheets |
| CN2195420Y (en) * | 1994-03-30 | 1995-04-26 | 张镇献 | Material-fetching arm for larger or midium punching machine |
| DE102008061409A1 (en) * | 2008-12-10 | 2010-06-17 | Heidelberger Druckmaschinen Ag | Device for conveying print product i.e. paper, during printing of print product by printing machine, has gripper that grips print product, and piston arranged at gripper bridge and co-acting with permanent magnets |
| CN201383181Y (en) * | 2009-03-26 | 2010-01-13 | 北京兆维科技股份有限公司 | Paper currency conveying and detecting device |
| CN201971493U (en) * | 2010-07-07 | 2011-09-14 | 林朝忠 | Paper-handling mechanism for photographic paper cutters |
| CN201769441U (en) * | 2010-07-09 | 2011-03-23 | 东莞市世安气动液压设备有限公司 | Automatic printing and blanking transfer machine |
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Application publication date: 20150325 |
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