CN104443577A - Control system for automatic filling of packaging container - Google Patents
Control system for automatic filling of packaging container Download PDFInfo
- Publication number
- CN104443577A CN104443577A CN201310416133.2A CN201310416133A CN104443577A CN 104443577 A CN104443577 A CN 104443577A CN 201310416133 A CN201310416133 A CN 201310416133A CN 104443577 A CN104443577 A CN 104443577A
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- CN
- China
- Prior art keywords
- sensor
- packing container
- control system
- controller
- automatic filling
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Length Measuring Devices By Optical Means (AREA)
Abstract
The invention discloses a control system for automatic filling of a packaging container. The control system comprises a measuring system, a data processing system and a motion control system. The measuring system comprises a height sensor, a width sensor, an outline sensor, an image detection unit and a position sensor; the data processing system comprises an image processing unit and an industrial personal computer, wherein the image processing unit is connected with an industrial camera, and the industrial personal computer is used for processing information received from the height sensor, the width sensor, the outline sensor, the position sensor and the image processing unit, and giving a control instruction out; the motion control system comprises a first controller, a second controller and a motor. The control system for automatic filling of the packaging container is easy to operate and convenient to maintain, and is high in control accuracy, filling materials which can be used for sufficiently filling remaining gaps in the packaging container where one or more objects are placed can be automatically determined and supplied, the labor cost is reduced, and working efficiency is improved.
Description
Technical field
The present invention relates to a kind of control system, especially relate to a kind of packing container automatic filling control system.
Background technology
It is for can commodity packaging meet the requirement of transportation and propose that packing container fills the research of control system.Article in packing container are being transported to the process of another position from a position, usually can placing the packing material of protective package material or other type in packing container, to fill any space, article be cushioned in transportation.Some common packing materials are plastic foam particle, plastic bubble cap, paper, airbag etc.Generally, packing material is used for carrying out top filling to the container that wherein placed one or more article, thus remaining space in filling containers, and therefore prevent the movement of article in transportation.
Existing fill system mainly relies on artificially to be observed and operates, and wastes time and energy, adds labour cost, can not adapt to the requirement of modern packaging industry.
Summary of the invention
Technical matters to be solved by this invention is for above-mentioned deficiency of the prior art, provides a kind of packing container automatic filling control system, can automatically determine and supply the amount of required packing material, and remaining space in automatic filling packing container.
For solving the problems of the technologies described above, the technical solution used in the present invention is: a kind of packing container automatic filling control system, is characterized in that: comprise measuring system, data processing system and kinetic control system, described measuring system comprises the height sensor detected the altitude feature of the packing container be placed in scanner unit, to the width sensor that the width characteristics of described packing container detects, to the profile sensor that the contour feature of the one or more article placed in described packing container detects, for judging described type of goods to determine the position transduser selecting the image detecting element of which kind of weighting material and the described packing container of detection whether to put in place, described image detecting element comprises light source, for the stroboscopic controller controlled the light on and off of light source and the industrial camera of taking pictures to described packing container and described article, described light source connects with stroboscopic controller, described scanner unit comprises scanning area, for described packing container being transported through the forwarder of described scanning area, the cuboid baffle plate being laid in the left and right sides, described scanning area and the crossbeam be supported on described baffle plate, described height sensor and width sensor are installed on described baffle plate, described profile sensor and industrial camera are installed on described crossbeam, described position transduser is arranged on the intersection of described scanning area and forwarder, described data processing system comprises the graphics processing unit that connects with industrial camera and processes the information received from described height sensor, width sensor, profile sensor, position transduser and graphics processing unit and send the industrial computer of control command, and described graphics processing unit, height sensor, width sensor, profile sensor and position transduser all connect with industrial computer, the motor that described kinetic control system is comprised the controller one connected with weighting material distributing box, the controller two connected with stroboscopic controller and connected by physical construction with described forwarder, described weighting material distributing box comprises and to be made up of multiple casing and to be contained with the storage tank of multiple weighting material, to be arranged on the delivery pipe of each described bottom half and to be arranged on described delivery pipe and for described weighting material being drawn into the multiple electric air pumps in described packing container, described electric air pump and motor all connect with controller one, and described storage tank is arranged on above described scanning area, and described controller one all connects with industrial computer with controller two.
Above-mentioned a kind of packing container automatic filling control system, is characterized in that: described controller one is PLC with controller two.
Above-mentioned a kind of packing container automatic filling control system, is characterized in that: described height sensor comprises and is arranged on respectively on described baffle plate side and is in transmitter array and the receiver array of same level position.
Above-mentioned a kind of packing container automatic filling control system, is characterized in that: described width sensor is infrared ray rang sensor.
Above-mentioned a kind of packing container automatic filling control system, is characterized in that: described profile sensor is laser scanner.
Above-mentioned a kind of packing container automatic filling control system, is characterized in that: described light source is LED.
The present invention compared with prior art has the following advantages: simple to operate, easy to maintenance, control accuracy is high, can automatically determine and supply the packing material in remaining space in the packing container being enough to fill and wherein placed one or more article, reduce labour cost, improve work efficiency.
Below by drawings and Examples, technical scheme of the present invention is described in further detail.
Accompanying drawing explanation
Fig. 1 is schematic block circuit diagram of the present invention.
Description of reference numerals:
1-height sensor; 2-width sensor; 3-profile sensor;
4-position transduser; 5-light source; 6-stroboscopic controller;
7-industrial camera; 8-graphics processing unit; 9-industrial computer;
10-controller one; 11-controller two; 12-motor;
13-electric air pump.
Detailed description of the invention
As shown in Figure 1, the present invention includes measuring system, data processing system and kinetic control system, described measuring system comprises the height sensor 1 detected the altitude feature of the packing container be placed in scanner unit, to the width sensor 2 that the width characteristics of described packing container detects, to the profile sensor 3 that the contour feature of the one or more article placed in described packing container detects, for judging described type of goods to determine the position transduser 4 selecting the image detecting element of which kind of weighting material and the described packing container of detection whether to put in place, described image detecting element comprises light source 5, for the stroboscopic controller 6 controlled the light on and off of light source 5 and the industrial camera 7 of taking pictures to described packing container and described article, described light source 5 connects with stroboscopic controller 6, described scanner unit comprises scanning area, for described packing container being transported through the forwarder of described scanning area, the cuboid baffle plate being laid in the left and right sides, described scanning area and the crossbeam be supported on described baffle plate, described height sensor 1 and width sensor 2 are installed on described baffle plate, described profile sensor 3 and industrial camera 7 are installed on described crossbeam, described position transduser 4 is arranged on the intersection of described scanning area and forwarder, described data processing system comprises the graphics processing unit 8 that connects with industrial camera 7 and processes the information received from described height sensor 1, width sensor 2, profile sensor 3, position transduser 4 and graphics processing unit 8 and send the industrial computer 9 of control command, and described graphics processing unit 8, height sensor 1, width sensor 2, profile sensor 3 and position transduser 4 all connect with industrial computer 9, the motor 12 that described kinetic control system is comprised the controller 1 connected with weighting material distributing box, the controller 2 11 connected with stroboscopic controller 6 and connected by physical construction with described forwarder, described weighting material distributing box comprises and to be made up of multiple casing and to be contained with the storage tank of multiple weighting material, to be arranged on the delivery pipe of each described bottom half and to be arranged on described delivery pipe and for described weighting material being drawn into the multiple electric air pumps 13 in described packing container, described electric air pump 13 and motor 12 all connect with controller 1, and described storage tank is arranged on above described scanning area, and described controller 1 all connects with industrial computer 9 with controller 2 11.
In the present embodiment, described controller 1 is PLC with controller 2 11.
In the present embodiment, described height sensor 1 comprises and is arranged on respectively on described baffle plate side and is in transmitter array and the receiver array of same level position.
In the present embodiment, described width sensor 2 is infrared ray rang sensor.
In the present embodiment, described profile sensor 3 is laser scanner.
In the present embodiment, described light source 5 is LED.
The above; it is only preferred embodiment of the present invention; not the present invention is imposed any restrictions, every above embodiment is done according to the technology of the present invention essence any simple modification, change and equivalent structure change, all still belong in the protection domain of technical solution of the present invention.
Claims (6)
1. a packing container automatic filling control system, is characterized in that: comprise measuring system, data processing system and kinetic control system, described measuring system comprises the height sensor (1) detected the altitude feature of the packing container be placed in scanner unit, to the width sensor (2) that the width characteristics of described packing container detects, to the profile sensor (3) that the contour feature of the one or more article placed in described packing container detects, for judging described type of goods to determine the position transduser (4) selecting the image detecting element of which kind of weighting material and the described packing container of detection whether to put in place, described image detecting element comprises light source (5), for the stroboscopic controller (6) controlled the light on and off of light source (5) and the industrial camera (7) of taking pictures to described packing container and described article, described light source (5) connects with stroboscopic controller (6), described scanner unit comprises scanning area, for described packing container being transported through the forwarder of described scanning area, the cuboid baffle plate being laid in the left and right sides, described scanning area and the crossbeam be supported on described baffle plate, described height sensor (1) and width sensor (2) are installed on described baffle plate, described profile sensor (3) and industrial camera (7) are installed on described crossbeam, described position transduser (4) is arranged on the intersection of described scanning area and forwarder, described data processing system comprises the graphics processing unit (8) that connects with industrial camera (7) and processes the information received from described height sensor (1), width sensor (2), profile sensor (3), position transduser (4) and graphics processing unit (8) and send the industrial computer (9) of control command, and described graphics processing unit (8), height sensor (1), width sensor (2), profile sensor (3) and position transduser (4) all connect with industrial computer (9), the motor (12) that described kinetic control system is comprised the controller one (10) connected with weighting material distributing box, the controller two (11) connected with stroboscopic controller (6) and connected by physical construction with described forwarder, described weighting material distributing box comprises and to be made up of multiple casing and to be contained with the storage tank of multiple weighting material, to be arranged on the delivery pipe of each described bottom half and to be arranged on described delivery pipe and for described weighting material being drawn into the multiple electric air pumps (13) in described packing container, described electric air pump (13) and motor (12) all connect with controller one (10), and described storage tank is arranged on above described scanning area, and described controller one (10) all connects with industrial computer (9) with controller two (11).
2. according to a kind of packing container automatic filling control system according to claim 1, it is characterized in that: described controller one (10) is PLC with controller two (11).
3. according to a kind of packing container automatic filling control system described in claim 1 or 2, it is characterized in that: described height sensor (1) comprises and is arranged on respectively on described baffle plate side and is in transmitter array and the receiver array of same level position.
4. according to a kind of packing container automatic filling control system described in claim 1 or 2, it is characterized in that: described width sensor (2) is infrared ray rang sensor.
5., according to a kind of packing container automatic filling control system described in claim 1 or 2, it is characterized in that: described profile sensor (3) is laser scanner.
6., according to a kind of packing container automatic filling control system described in claim 1 or 2, it is characterized in that: described light source (5) is LED.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310416133.2A CN104443577A (en) | 2013-09-12 | 2013-09-12 | Control system for automatic filling of packaging container |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310416133.2A CN104443577A (en) | 2013-09-12 | 2013-09-12 | Control system for automatic filling of packaging container |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN104443577A true CN104443577A (en) | 2015-03-25 |
Family
ID=52890486
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310416133.2A Pending CN104443577A (en) | 2013-09-12 | 2013-09-12 | Control system for automatic filling of packaging container |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN104443577A (en) |
-
2013
- 2013-09-12 CN CN201310416133.2A patent/CN104443577A/en active Pending
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| WD01 | Invention patent application deemed withdrawn after publication | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20150325 |