CN203450460U - Packing container automatic-filling control system - Google Patents
Packing container automatic-filling control system Download PDFInfo
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- CN203450460U CN203450460U CN201320567694.8U CN201320567694U CN203450460U CN 203450460 U CN203450460 U CN 203450460U CN 201320567694 U CN201320567694 U CN 201320567694U CN 203450460 U CN203450460 U CN 203450460U
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- packing container
- sensor
- controller
- control system
- filling control
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Abstract
The utility model discloses a packing container automatic-filling control system which comprises a measuring system, a data processing system and movement control system, wherein the measuring system comprises a height sensor, a width sensor, a contour sensor, an image detection unit and a position sensor; the data processing system comprises an image processing unit connected with an industrial camera, and an industrial personal computer which is used for processing information received from the height sensor, width sensor, contour sensor, position sensor and image processing unit and transmitting a control command; and the movement control system comprises a controller 1, a controller 2 and a motor. The packing container automatic-filling control system is simple to operate and convenient to maintain, has high control accuracy, can automatically determine and supply the filling material sufficient for filling the remaining gap in the packing container with one or more objects, lowers the labor cost and enhances the work efficiency.
Description
Technical field
The utility model relates to a kind of control system, especially relates to a kind of packing container automatic filling control system.
Background technology
The research that packing container is filled control system is to propose for requirement that can commodity packaging meet transportation.Article in packing container are being transported to the process of another position from a position, conventionally can in packing container, placing the packing material of protective package material or other type, to fill any space, article are being cushioned in transportation.Some common packing materials are plastic foam particle, plastic bubble cap, paper, airbag etc.Generally, packing material is used for carrying out top filling to wherein having placed the container of one or more article, thus remaining space in filling containers, and therefore prevent the movement of article in transportation.
Existing fill system mainly relies on artificial observation operation, wastes time and energy, and has increased labour cost, can not adapt to the requirement of modern packaging industry.
Utility model content
Technical problem to be solved in the utility model is for above-mentioned deficiency of the prior art, and a kind of packing container automatic filling control system is provided, and can automatically determine and supply the amount of required packing material, and last space in automatic filling packing container.
For solving the problems of the technologies described above, the technical solution adopted in the utility model is: a kind of packing container automatic filling control system, is characterized in that: comprise measuring system, data processing system and kinetic control system, described measuring system comprises the height sensor detecting being placed on the altitude feature of the packing container in scanner unit, the width sensor that the width characteristics of described packing container is detected, the profile sensor that the contour feature of the one or more article of placing in described packing container is detected, for judging described type of goods, to determine, select the image detecting element of which kind of weighting material and detect the position transduser whether described packing container puts in place, described image detecting element comprises light source, for stroboscopic controller that the light on and off of light source are controlled and industrial camera that described packing container and described article are taken pictures, described light source and stroboscopic controller join, described scanner unit comprises scanning area, for described packing container is transmitted by the forwarder of described scanning area, be laid in the cuboid baffle plate of the left and right sides, described scanning area and be supported on the crossbeam on described baffle plate, described height sensor and width sensor are installed on described baffle plate, described profile sensor and industrial camera are installed on described crossbeam, described position transduser is arranged on the intersection of described scanning area and forwarder, described data processing system comprises the graphics processing unit joining with industrial camera and the industrial computer of the information receiving from described height sensor, width sensor, profile sensor, position transduser and graphics processing unit being processed and sent control command, and described graphics processing unit, height sensor, width sensor, profile sensor and position transduser all join with industrial computer, described kinetic control system comprises the controller one that joins with weighting material distributing box, the controller two joining with stroboscopic controller and the motor joining by physical construction with described forwarder, described weighting material distributing box comprise by a plurality of casings form and be contained with multiple weighting material storage tank, be arranged on the delivery pipe of bottom half described in each and be arranged on described delivery pipe and for described weighting material being drawn into a plurality of electric air pumps of described packing container, described electric air pump and motor all join with controller one, and described storage tank is arranged on top, described scanning area, and described controller one all joins with industrial computer with controller two.
Above-mentioned a kind of packing container automatic filling control system, is characterized in that: described controller one is PLC Programmable Logic Controller with controller two.
Above-mentioned a kind of packing container automatic filling control system, is characterized in that: described height sensor comprises transmitter array and the receiver array that is arranged on respectively on described baffle plate side and is in same level position.
Above-mentioned a kind of packing container automatic filling control system, is characterized in that: described width sensor is infrared ray rang sensor.
Above-mentioned a kind of packing container automatic filling control system, is characterized in that: described profile sensor is laser scanner.
Above-mentioned a kind of packing container automatic filling control system, is characterized in that: described light source is LED.
The utility model compared with prior art has the following advantages: simple to operate, easy to maintenance, control accuracy is high, can automatically determine and supply and be enough to the packing material that last space in the packing container of one or more article has wherein been placed in filling, reduce labour cost, improved work efficiency.
Below by drawings and Examples, the technical solution of the utility model is described in further detail.
Accompanying drawing explanation
Fig. 1 is schematic block circuit diagram of the present utility model.
Description of reference numerals:
1-height sensor; 2-width sensor; 3-profile sensor;
4-position transduser; 5-light source; 6-stroboscopic controller;
7-industrial camera; 8-graphics processing unit; 9-industrial computer;
10-controller one; 11-controller two; 12-motor;
13-electric air pump.
The specific embodiment
As shown in Figure 1, the utility model comprises measuring system, data processing system and kinetic control system, described measuring system comprises the height sensor 1 detecting being placed on the altitude feature of the packing container in scanner unit, the width sensor 2 that the width characteristics of described packing container is detected, the profile sensor 3 that the contour feature of the one or more article of placing in described packing container is detected, for judging described type of goods, to determine, select the image detecting element of which kind of weighting material and detect the position transduser 4 whether described packing container puts in place, described image detecting element comprises light source 5, for stroboscopic controller 6 that the light on and off of light source 5 are controlled and industrial camera 7 that described packing container and described article are taken pictures, described light source 5 joins with stroboscopic controller 6, described scanner unit comprises scanning area, for described packing container is transmitted by the forwarder of described scanning area, be laid in the cuboid baffle plate of the left and right sides, described scanning area and be supported on the crossbeam on described baffle plate, described height sensor 1 and width sensor 2 are installed on described baffle plate, described profile sensor 3 and industrial camera 7 are installed on described crossbeam, described position transduser 4 is arranged on the intersection of described scanning area and forwarder, described data processing system comprises the graphics processing unit 8 joining with industrial camera 7 and the industrial computer 9 of the information receiving from described height sensor 1, width sensor 2, profile sensor 3, position transduser 4 and graphics processing unit 8 being processed and sent control command, and described graphics processing unit 8, height sensor 1, width sensor 2, profile sensor 3 and position transduser 4 all join with industrial computer 9, described kinetic control system comprises the controller 1 that joins with weighting material distributing box, the controller 2 11 joining with stroboscopic controller 6 and the motor 12 joining by physical construction with described forwarder, described weighting material distributing box comprise by a plurality of casings form and be contained with multiple weighting material storage tank, be arranged on the delivery pipe of bottom half described in each and be arranged on described delivery pipe and for described weighting material being drawn into a plurality of electric air pumps 13 of described packing container, described electric air pump 13 and motor 12 all join with controller 1, and described storage tank is arranged on top, described scanning area, and described controller 1 all joins with industrial computer 9 with controller 2 11.
In the present embodiment, described controller 1 is PLC Programmable Logic Controller with controller 2 11.
In the present embodiment, described height sensor 1 comprises transmitter array and the receiver array that is arranged on respectively on described baffle plate side and is in same level position.
In the present embodiment, described width sensor 2 is infrared ray rang sensor.
In the present embodiment, described profile sensor 3 is laser scanner.
In the present embodiment, described light source 5 is LED.
The above; it is only preferred embodiment of the present utility model; not the utility model is imposed any restrictions; every any simple modification of above embodiment being done according to the utility model technical spirit, change and equivalent structure change, and all still belong in the protection domain of technical solutions of the utility model.
Claims (6)
1. a packing container automatic filling control system, is characterized in that: comprise measuring system, data processing system and kinetic control system, described measuring system comprises the height sensor (1) detecting being placed on the altitude feature of the packing container in scanner unit, the width sensor that the width characteristics of described packing container is detected (2), the profile sensor (3) that the contour feature of the one or more article of placing in described packing container is detected, for judging described type of goods, to determine, select the image detecting element of which kind of weighting material and detect the position transduser (4) whether described packing container puts in place, described image detecting element comprises light source (5), for stroboscopic controller (6) that the light on and off of light source (5) are controlled and industrial camera (7) that described packing container and described article are taken pictures, described light source (5) joins with stroboscopic controller (6), described scanner unit comprises scanning area, for described packing container is transmitted by the forwarder of described scanning area, be laid in the cuboid baffle plate of the left and right sides, described scanning area and be supported on the crossbeam on described baffle plate, described height sensor (1) and width sensor (2) are installed on described baffle plate, described profile sensor (3) and industrial camera (7) are installed on described crossbeam, described position transduser (4) is arranged on the intersection of described scanning area and forwarder, described data processing system comprises the graphics processing unit (8) joining with industrial camera (7) and the industrial computer (9) of the information receiving from described height sensor (1), width sensor (2), profile sensor (3), position transduser (4) and graphics processing unit (8) being processed and sent control command, and described graphics processing unit (8), height sensor (1), width sensor (2), profile sensor (3) and position transduser (4) all join with industrial computer (9), described kinetic control system comprises the controller one (10) that joins with weighting material distributing box, the controller two (11) joining with stroboscopic controller (6) and the motor (12) joining by physical construction with described forwarder, described weighting material distributing box comprise by a plurality of casings form and be contained with multiple weighting material storage tank, be arranged on the delivery pipe of bottom half described in each and be arranged on described delivery pipe and for described weighting material being drawn into a plurality of electric air pumps (13) of described packing container, described electric air pump (13) and motor (12) all join with controller one (10), and described storage tank is arranged on top, described scanning area, and described controller one (10) all joins with industrial computer (9) with controller two (11).
2. according to a kind of packing container automatic filling control system claimed in claim 1, it is characterized in that: described controller one (10) is PLC Programmable Logic Controller with controller two (11).
3. according to a kind of packing container automatic filling control system described in claim 1 or 2, it is characterized in that: described height sensor (1) comprises transmitter array and the receiver array that is arranged on respectively on described baffle plate side and is in same level position.
4. according to a kind of packing container automatic filling control system described in claim 1 or 2, it is characterized in that: described width sensor (2) is infrared ray rang sensor.
5. according to a kind of packing container automatic filling control system described in claim 1 or 2, it is characterized in that: described profile sensor (3) is laser scanner.
6. according to a kind of packing container automatic filling control system described in claim 1 or 2, it is characterized in that: described light source (5) is LED.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201320567694.8U CN203450460U (en) | 2013-09-12 | 2013-09-12 | Packing container automatic-filling control system |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201320567694.8U CN203450460U (en) | 2013-09-12 | 2013-09-12 | Packing container automatic-filling control system |
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CN203450460U true CN203450460U (en) | 2014-02-26 |
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CN201320567694.8U Expired - Fee Related CN203450460U (en) | 2013-09-12 | 2013-09-12 | Packing container automatic-filling control system |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US11460333B2 (en) * | 2019-10-31 | 2022-10-04 | United States Postal Service | Container management device |
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2013
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US11460333B2 (en) * | 2019-10-31 | 2022-10-04 | United States Postal Service | Container management device |
US11821777B2 (en) | 2019-10-31 | 2023-11-21 | United States Postal Service | Container management device |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140226 Termination date: 20140912 |
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EXPY | Termination of patent right or utility model |