CN104441943A - Solar cell screen printing plate and using method thereof - Google Patents
Solar cell screen printing plate and using method thereof Download PDFInfo
- Publication number
- CN104441943A CN104441943A CN201410037353.9A CN201410037353A CN104441943A CN 104441943 A CN104441943 A CN 104441943A CN 201410037353 A CN201410037353 A CN 201410037353A CN 104441943 A CN104441943 A CN 104441943A
- Authority
- CN
- China
- Prior art keywords
- grenadine
- solar cell
- finger electrode
- half tone
- anastomose
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000000034 method Methods 0.000 title claims abstract description 22
- 238000007650 screen-printing Methods 0.000 title abstract description 9
- 239000000839 emulsion Substances 0.000 claims abstract description 36
- 239000002184 metal Substances 0.000 claims abstract description 31
- 235000011266 Passiflora quadrangularis Nutrition 0.000 claims description 61
- 244000179684 Passiflora quadrangularis Species 0.000 claims description 61
- 230000003872 anastomosis Effects 0.000 claims description 43
- 229920002521 macromolecule Polymers 0.000 claims description 19
- 229910000831 Steel Inorganic materials 0.000 abstract description 7
- 239000010959 steel Substances 0.000 abstract description 7
- 239000002002 slurry Substances 0.000 abstract description 2
- 230000015572 biosynthetic process Effects 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 238000010422 painting Methods 0.000 description 3
- 238000001259 photo etching Methods 0.000 description 3
- 238000011161 development Methods 0.000 description 2
- 230000018109 developmental process Effects 0.000 description 2
- 239000004677 Nylon Substances 0.000 description 1
- -1 Te Duolong Substances 0.000 description 1
- 238000009954 braiding Methods 0.000 description 1
- RKTYLMNFRDHKIL-UHFFFAOYSA-N copper;5,10,15,20-tetraphenylporphyrin-22,24-diide Chemical compound [Cu+2].C1=CC(C(=C2C=CC([N-]2)=C(C=2C=CC=CC=2)C=2C=CC(N=2)=C(C=2C=CC=CC=2)C2=CC=C3[N-]2)C=2C=CC=CC=2)=NC1=C3C1=CC=CC=C1 RKTYLMNFRDHKIL-UHFFFAOYSA-N 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- 238000012216 screening Methods 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 238000009941 weaving Methods 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Landscapes
- Printing Plates And Materials Therefor (AREA)
- Electrodes Of Semiconductors (AREA)
- Photovoltaic Devices (AREA)
- Manufacturing Of Printed Wiring (AREA)
Abstract
A solar cell screen printing plate and a using method thereof are provided, the solar cell screen printing plate is used for screen printing finger electrodes, the screen printing plate comprises: a gauze which is formed by interweaving steel wire warp yarns and weft yarns; a high molecular emulsion pattern is formed on the gauze rotated by a preset angle, and the finger-shaped electrode pattern is aligned to ensure that the left edge and the right edge of the opening are respectively arranged in two rows of connecting lines of the net knots of the gauze. In another embodiment, the finger electrode patterns are aligned to avoid all mesh nodes without rotating the angle. In the above embodiment, after the openings of the first finger electrode patterns are defined, the remaining finger electrode patterns are shifted within ± 50 μm. According to the solar cell screen printing plate and the using method thereof, provided by the invention, the structure of the metal screen gauze is not changed, and the screen knots are remained at the edges of the openings of the finger-shaped electrode patterns through alignment treatment, so that the problem of uneven thickness when metal slurry is blanked in the openings can be solved.
Description
Technical field
The invention relates to a kind of solar cell half tone, refer to a kind of under the half tone not changing metal warp thread and weft yarns especially, the opening of emulsion is opened the solar cell half tone and the using method thereof that reach the uniform object of ink in the position suitably arranged.
Background technology
In solar cell wafer technique, finger electrode and bus-bar electrode, complete mainly with screen printing technology.General half tone is that the grenadine of square thin,tough silk, nylon, Te Duolong, steel wire formed opens on tetragonal screen frame, and its tensioning is fixed, coat on grenadine with macromolecular material emulsion, then form version film figure through techniques such as exposure, developments, pattern openings is feeding zone.Then metal paste is scraped into feeding zone with scraper plate.In above-mentioned half tone material, steel wire is the most often used, because steel wire is comparatively not easy to be stretched because of the pressure of wire mark in wire mark process or be out of shape.
Be illustrated in figure 1 steel wire 30 half tone.Formed by the yarn up and down weaving in many warp thread and weft yarn two direction, there is anastomose 31 on steel wire 30 surface Formation rule convex-concave surface.The spacing (pitch) of warp thread and warp thread is about 30 ~ 100 μm.At anastomose place, the height of grenadine thickness about two one thread.
And the finger electrode pattern openings of existing half tone (i.e. macromolecular material emulsion opening of producing after development) is random, Fig. 2 shows finger electrode pattern openings 61 and 62, does not do contraposition process.Therefore, anastomose 31 may just at the right time at finger electrode pattern openings 61 partially midline position, and anastomose 31 also may in the position of inclined side, just like finger electrode pattern openings 62.In Fig. 2, grenadine has been turned an angle, about 45 °, can reduce the anastomose number that finger electrode pattern openings is passed through like this.But anastomose is in finger electrode pattern openings, and to the left, to the right or center line is exactly random, with the spacing of finger electrode pattern openings and the spacing of warp thread and may be different.But, as shown in Figure 2, opening by anastomose screening rate also more than a lot of less when grenadine does not turn as shown in Figure 3.Fig. 3 shows anastomose 31 in the median line of finger electrode pattern openings 61 and the side to the left of 62.
Therefore, the non-contraposition process of above-mentioned finger electrode pattern openings, contains many anastomoses 31.Grenadine thickness not containing anastomose 31 in grenadine is less than the thickness at anastomose 31 place, when screen painting, in grenadine from the opening part of anastomose more at a distance, metal paste falls more smoothly, and it is quite different near anastomose 31, these position metal pastes easily blocked or residual slurry, result will make the metal paste uneven thickness of finger electrode.Particularly with after this screen painting some, metal paste uneven thickness problem more can be highlighted.
Because anastomose is warp thread and weft yarns corollary, therefore, existing technology, as TaiWan, China new patent M438970 discloses the plane half tone of a kind of metal without any anastomose.Its half tone as shown in Figure 4.But, such lithographic plate metal screen printing plate 30L, the finger electrode being applied to screen painting solar cell, by because be applied to width less than the finger electrode (some or even 30 ~ 90 μm) of 90 μm, less than the diameter of a hair, and produces difficulty.Because the lithographic plate metal screen printing plate 30L opening of correspondence also wants same little, when make such solar cell half tone, cost is inevitable high.
Summary of the invention
Main purpose of the present invention is to provide a kind of solar cell half tone and using method thereof, the framework of metal grenadine can not be changed, via contraposition process, anastomose is stayed the edge of finger electrode pattern openings, the problem of metal paste blanking uneven thickness when the opening can be improved by this solar cell half tone and using method thereof.
Technical solution of the present invention is:
There is provided a kind of solar cell half tone, in order to wire mark finger electrode, this solar cell half tone at least comprises:
One grenadine, is formed by warp thread and weft yarns;
One macromolecule emulsion pattern is formed on this grenadine through turning a predetermined angular, and the left and right two edges of this finger electrode pattern openings are located in two row's lines of the anastomose of this grenadine respectively.
Separately provide a kind of solar cell half tone, in order to wire mark finger electrode, this solar cell half tone at least comprises:
One grenadine, is formed by warp thread and weft yarns;
One macromolecule emulsion pattern is formed on this grenadine, this finger electrode pattern openings only by warp thread or weft yarn one of them, not by any anastomose.
The invention provides a kind of using method of solar cell half tone, the method at least comprises:
Grenadine is turned a predetermined angular;
Calculate the spacing of finger electrode and the relation of grenadine spacing, according to the opening of this relation contraposition macromolecule emulsion pattern, to make the opening of all emulsion patterns, changing position within ± 50 μm;
Forming a macromolecule emulsion pattern according to the result calculated is formed on this grenadine; And
Carry out the wire mark of metal paste, to make this metal paste in the opening blanking of the emulsion pattern without anastomose.
Separately provide a kind of using method of solar cell half tone, the method at least comprises:
One grenadine is provided;
Calculate the spacing of finger electrode and the relation of grenadine spacing, according to the opening of this relation contraposition macromolecule emulsion pattern, to make the opening of all emulsion patterns, changing position within ± 50 μm;
Forming a macromolecule emulsion pattern according to the result calculated is formed on this grenadine; And
Carry out the wire mark of metal paste, to make this metal paste in the opening blanking of the emulsion pattern without anastomose.
Feature of the present invention is:
The present invention discloses a kind of solar cell half tone, and in order to wire mark finger electrode, this half tone comprises: a grenadine, is formed by steel wire warp thread and weft yarns; One macromolecule emulsion pattern is formed on the grenadine through turning a predetermined angular, and the left and right two edges of this finger electrode pattern openings are located in two row's lines of the anastomose of grenadine respectively.Predetermined angular about 15 °-60 ° usually.According to the first embodiment of the present invention, obtain before formation pattern and first calculate the spacing of finger electrode and the relation of the spacing of relevant anastomose, according to the opening of this relation contraposition macromolecule emulsion pattern, to make the opening of all emulsion patterns, changing position within ± 50 μm; Then, then according to the result calculated form a macromolecule emulsion pattern on this grenadine.
According to the second embodiment of the present invention, metal grenadine is just like the first embodiment, but, solar cell half tone does not turn an angle, in order to wire mark finger electrode, according to the second embodiment of the present invention, obtain before formation pattern and first calculate the spacing of finger electrode and the relation of grenadine spacing, according to the opening of this relation contraposition macromolecule emulsion pattern, to make the opening of all emulsion patterns, changing position within ± 50 μm; Then, then according to the result calculated form a macromolecule emulsion pattern on this grenadine.So, finger electrode pattern openings only by warp thread or grenadine one of them, not by any anastomose.
The present invention has following advantage:
(1) still continue to use the half tone that existing Metal Yarns is made into, cost can not increase, and this half tone easily obtains;
In (2) first embodiments, the restricted width system of finger electrode is more, but neither one anastomose, in second embodiment, the width of finger electrode can wider (for the first embodiment), and still there is no anastomose, although inevitable finger electrode pattern openings still has warp thread or weft yarn, the half that simple warp thread or weft yarn thickness only have anastomose thick.Therefore the even blanking of metal paste is easily reached.
Accompanying drawing explanation
Fig. 1 shows the grenadine of an existing half tone.
The grenadine that Fig. 2 shows an existing half tone has turned 45 degree and has formed finger electrode pattern openings again.
Fig. 3 shows the grenadine of an existing half tone, forms finger electrode pattern openings.
Fig. 4 shows the existing half tone without anastomose.
Fig. 5 shows according to one embodiment of the invention, and grenadine has turned 45 degree, then forms the finger electrode pattern openings through contraposition.
Fig. 6 according to the second embodiment of the present invention, forms finger electrode pattern openings through contraposition on grenadine.
Symbol description:
30 half tone 31 anastomoses
30L is without anastomose half tone 61,62 finger electrode pattern openings
61A, 62A finger electrode pattern openings after contraposition
Detailed description of the invention
One as described in the prior art, and when the solar cell half tone of applied metal grenadine braiding is with wire mark finger electrode, anastomose is encountered in inevasible meeting, and makes metal paste blanking when substrate, has the problem of thickness difference of height inequality.
The present invention can solve the above problems.According to the first embodiment of the present invention, the present invention does not change metal grenadine, but time the photoetching of high-molecular photosensitive emulsion (micro-shadow), adopts counter-point that the left and right two edges of finger electrode pattern openings are located in two row's lines of the anastomose of metal grenadine respectively.
Please refer to the half tone 30 shown in Fig. 5, diagram, according to the first embodiment of the present invention, is taked counter-point, all anastomoses is all located at the left and right two edges of finger electrode pattern openings 61A, 62A.Such as, when taking this scheme, when grenadine has turned 45 °, the width of finger electrode has been the most approximately 0.707 times of grenadine spacing, namely
Spacing due to finger electrode may not be that the integral multiple of 0.707* grenadine spacing is (at this, symbol " * " representative " is taken advantage of "), therefore, just likely when first finger electrode pattern openings 61A has met condition (anastomose is all located at the left and right two edges of finger electrode pattern openings), second finger electrode 62 has just run counter to above-mentioned condition, therefore, solution goes design finger electrode spacing according to the integral multiple of 0.707* grenadine spacing as far as possible.Another solution allows finger electrode pattern openings within former precalculated position ± 50 μm, seeks without anastomose or the minimum part fine setting of anastomose.After finger electrode 62A is just through contraposition calculating, the position (original position is set to 62) after adjustment.
Therefore, before photoetching finger electrode pattern openings, obtain the relation of spacing and the 0.707* grenadine spacing first calculating finger electrode, according to this relation contraposition macromolecule emulsion pattern openings, to make the opening of all emulsion patterns, changing position within ± 50 μm.
Above-mentioned miter angle, just for convenience of explanation, not in order to limit, such as, in 15 degree of-60 degree is all feasible.
According to the second embodiment of the present invention, metal grenadine does not turn an angle, and namely allows warp thread in the vertical direction, and weft yarn in the horizontal direction, please refer to Fig. 6.And after contraposition, the finger electrode pattern openings 61A of whole piece drops on (finger electrode pattern openings width still keeps being less than the spacing of warp thread) between two warp thread.
Just like the first embodiment, the spacing of finger electrode pattern openings may not be the integral multiple of grenadine spacing, and therefore, some finger electrode pattern openings position must within ± 50 μm, and the position of variation finger electrode, as Fig. 6, is adjusted to 62A by opening by 62.So can make in all finger electrode pattern openings, just to only have weft yarn (or warp thread) neither one anastomose 31.
Therefore, before photoetching finger electrode pattern openings, obtain the relation of spacing and the grenadine spacing first calculating finger electrode, according to this relation contraposition macromolecule emulsion pattern openings, to make the opening of all emulsion patterns, changing position within ± 50 μm.Compared with the first embodiment, the width design of the finger electrode of the second embodiment, feasible value is larger.
The present invention has following advantage:
(1) still continue to use the half tone that existing Metal Yarns is made into, cost can not increase, and this half tone easily obtains.
In (2) first embodiments, the restricted width system of finger electrode is more, but neither one anastomose, in second embodiment, the width of finger electrode can wider (for the first embodiment), and still there is no anastomose, although inevitable finger electrode pattern openings still has warp thread or weft yarn, the half that simple warp thread or weft yarn thickness only have anastomose thick.Therefore the even blanking of metal paste is easily reached.
The foregoing is only a preferred embodiment of the present invention, and be not used to limit claim of the present invention; Under all other do not depart from disclosed spirit, the equivalence that completes changes or modifies, and all should be included in claims.
Claims (8)
1. a solar cell half tone, in order to wire mark finger electrode, is characterized in that, described solar cell half tone at least comprises:
One grenadine, is formed by warp thread and weft yarns;
One macromolecule emulsion pattern is formed on this grenadine through turning a predetermined angular, and the left and right two edges of this finger electrode pattern openings are located in two row's lines of the anastomose of this grenadine respectively.
2. solar cell half tone as claimed in claim 1, it is characterized in that, above-mentioned grenadine is the grenadine that metallic yarn weaves, and the spacing of this grenadine is 30 ~ 100 μm.
3. solar cell half tone as claimed in claim 1, it is characterized in that, above-mentioned predetermined angular is 15 ~ 60 °.
4. a solar cell half tone, in order to wire mark finger electrode, is characterized in that, described solar cell half tone at least comprises:
One grenadine, is formed by warp thread and weft yarns;
One macromolecule emulsion pattern is formed on this grenadine, this finger electrode pattern openings only by warp thread or weft yarn one of them, not by any anastomose.
5. solar cell half tone as claimed in claim 4, it is characterized in that, above-mentioned grenadine is the grenadine that metallic yarn weaves, and the spacing of grenadine is 30 ~ 100 μm.
6. a using method for solar cell half tone, is characterized in that, described method at least comprises:
Grenadine is turned a predetermined angular;
Calculate the spacing of finger electrode and the relation of grenadine spacing, according to the opening of this relation contraposition macromolecule emulsion pattern, to make the opening of all emulsion patterns, changing position within ± 50 μm;
Forming a macromolecule emulsion pattern according to the result calculated is formed on this grenadine; And
Carry out the wire mark of metal paste, to make this metal paste in the opening blanking of the emulsion pattern without anastomose.
7. the using method of solar cell half tone as claimed in claim 6, it is characterized in that, above-mentioned predetermined angular is 15 ~ 60 °.
8. a using method for solar cell half tone, is characterized in that, described method at least comprises:
One grenadine is provided;
Calculate the spacing of finger electrode and the relation of grenadine spacing, according to the opening of this relation contraposition macromolecule emulsion pattern, to make the opening of all emulsion patterns, changing position within ± 50 μm;
Forming a macromolecule emulsion pattern according to the result calculated is formed on this grenadine; And
Carry out the wire mark of metal paste, to make this metal paste in the opening blanking of the emulsion pattern without anastomose.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
TW102133436A TWI495139B (en) | 2013-09-14 | 2013-09-14 | Screen for solar cell and method of using the same |
TW102133436 | 2013-09-14 |
Publications (2)
Publication Number | Publication Date |
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CN104441943A true CN104441943A (en) | 2015-03-25 |
CN104441943B CN104441943B (en) | 2018-09-07 |
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CN201410037353.9A Expired - Fee Related CN104441943B (en) | 2013-09-14 | 2014-01-26 | Solar cell screen printing plate and using method thereof |
Country Status (2)
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CN (1) | CN104441943B (en) |
TW (1) | TWI495139B (en) |
Cited By (13)
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CN106183362A (en) * | 2016-08-10 | 2016-12-07 | 昆山良品丝印器材有限公司 | 280 mesh reel off raw silk from cocoons and knot an edition mask-making technology without net |
CN106206771A (en) * | 2015-04-02 | 2016-12-07 | 新日光能源科技股份有限公司 | Solar cell and method for manufacturing back electrode thereof |
CN106183363A (en) * | 2016-08-10 | 2016-12-07 | 昆山良品丝印器材有限公司 | 400 mesh reel off raw silk from cocoons and knot an edition mask-making technology without net |
CN106274024A (en) * | 2016-08-10 | 2017-01-04 | 昆山良品丝印器材有限公司 | 325 mesh reel off raw silk from cocoons and knot an edition mask-making technology without net |
CN106274026A (en) * | 2016-08-10 | 2017-01-04 | 昆山良品丝印器材有限公司 | 360 mesh reel off raw silk from cocoons and knot an edition mask-making technology without net |
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CN107415440A (en) * | 2016-05-23 | 2017-12-01 | 仓和股份有限公司 | Printing screen plate applied to solar cell and preparation method thereof |
CN107650485A (en) * | 2017-09-01 | 2018-02-02 | 昆山恒盛电子有限公司 | Solar energy ties parallel angle half tone screen-tensioning machine without net |
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CN107731938A (en) * | 2017-09-01 | 2018-02-23 | 昆山恒盛电子有限公司 | For printing solar cell electrode parallel angle half tone is tied without net |
CN108162573A (en) * | 2017-12-21 | 2018-06-15 | 中建材浚鑫科技有限公司 | A kind of solar cell printing is with without net netting version |
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US8048814B2 (en) * | 2009-05-19 | 2011-11-01 | Innovalight, Inc. | Methods and apparatus for aligning a set of patterns on a silicon substrate |
TW201125734A (en) * | 2010-01-27 | 2011-08-01 | Ming Sheng Net Plate Printing Machinery Co Ltd | Screen plate and manufacturing method thereof |
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-
2013
- 2013-09-14 TW TW102133436A patent/TWI495139B/en not_active IP Right Cessation
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2014
- 2014-01-26 CN CN201410037353.9A patent/CN104441943B/en not_active Expired - Fee Related
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Also Published As
Publication number | Publication date |
---|---|
TWI495139B (en) | 2015-08-01 |
CN104441943B (en) | 2018-09-07 |
TW201511316A (en) | 2015-03-16 |
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