TWI644803B - Screen structure of finger electrode for screen printing solar cell and manufacturing method thereof - Google Patents

Screen structure of finger electrode for screen printing solar cell and manufacturing method thereof Download PDF

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TWI644803B
TWI644803B TW106100583A TW106100583A TWI644803B TW I644803 B TWI644803 B TW I644803B TW 106100583 A TW106100583 A TW 106100583A TW 106100583 A TW106100583 A TW 106100583A TW I644803 B TWI644803 B TW I644803B
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warp threads
weft
angle
end point
lines
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TW106100583A
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TW201825299A (en
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蔡富得
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倉和股份有限公司
倉和精密製造(蘇州)有限公司
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

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Abstract

本發明提供一種網版結構,用於網印太陽能電池之指狀式電極,係包括:一網布,網布由複數經線及複數緯線所組成,複數經線的每一個互相平行,複數緯線的每一個連接複數經線;一乳劑層,塗佈並形成於網布上;以及複數指狀式電極圖案開口,複數指狀式電極圖案開口形成於乳劑層上;其中,複數緯線的每一個具有第一端點與第二端點,複數緯線的每一個藉由第一端點及第二端點連接複數經線中的至少二條經線,且複數緯線的每一個與複數經線的每一個形成的夾角為非直角;再者,本發明亦提供一種用於網印太陽能電池之指狀式電極的網版結構的製作方法。The invention provides a screen structure, wherein the finger electrode for screen printing a solar cell comprises: a mesh cloth, the mesh cloth is composed of a plurality of warp threads and a plurality of weft threads, each of the plurality of warp threads is parallel to each other, and the plurality of weft threads Each of the plurality of warp threads; an emulsion layer coated and formed on the mesh; and a plurality of finger electrode pattern openings, the plurality of finger electrode pattern openings being formed on the emulsion layer; wherein each of the plurality of weft lines Having a first end point and a second end point, each of the plurality of weft lines connecting at least two warp threads in the plurality of warp threads by the first end point and the second end point, and each of the plurality of weft lines and each of the plurality of warp lines One formed angle is a non-right angle; in addition, the present invention also provides a method for fabricating a screen structure for a finger electrode of a screen printed solar cell.

Description

用於網印太陽能電池之指狀式電極的網版結構及其製作方法Screen structure of finger electrode for screen printing solar cell and manufacturing method thereof

本發明係為一種印刷網版結構,特別是指一種用於網印太陽能電池之指狀式電極的網版結構該網版結構的製作方法。The invention relates to a printing screen structure, in particular to a method for fabricating a screen structure of a finger electrode for screen printing solar cells.

太陽能是人類取之不盡用之不竭的可再生能源,也是乾淨能源,不產生任何的環境污染。太陽能電池技術是近些年來發展最快,最具活力的研究領域。 生產晶體矽太陽能電池最關鍵的步驟之一,是在矽晶片的正面和背面製造非常精細的電極,將光電子匯出電池,這個金屬鍍膜工藝通常是由印刷網版技術來完成的。印刷過程從矽晶片放置到印刷檯上開始,非常精細的印刷網布固定在網框上,放置在矽晶片上方,印刷網布藉由高分子材料封閉了除太陽能電池電極圖案以外的其他區域,以便導電漿料能夠通過。矽晶片和印刷網板的距離要嚴格地控制。由於太陽能電池正面需要更加纖細的金屬線,因此用於太陽能電池正面印刷的網版其網孔(由複數經線、緯線構成)通常比用於背面印刷的要細小得多,之後把適量的漿料放置於網版之上,用刮刀塗抹漿料,使其均勻填充於網孔之中,刮刀在移動的過程中把漿料通過網版網孔擠壓到矽晶片上。Solar energy is an inexhaustible source of renewable energy for human beings. It is also a clean energy source and does not cause any environmental pollution. Solar cell technology is the fastest growing and most dynamic research area in recent years. One of the most critical steps in the production of crystalline germanium solar cells is to make very fine electrodes on the front and back sides of the germanium wafers, which are exported from the cell. This metallization process is usually done by printing screen technology. The printing process starts from the placement of the crucible wafer onto the printing table. A very fine printing mesh is fixed on the frame and placed above the crucible wafer. The printing mesh encloses the area other than the solar cell electrode pattern by the polymer material. In order to allow the conductive paste to pass. The distance between the germanium wafer and the printed screen is strictly controlled. Since the front side of the solar cell requires a thinner metal wire, the mesh used for printing the front side of the solar cell has a mesh (composed of a plurality of warp and weft) which is usually much smaller than that used for back printing, and then a proper amount of pulp is used. The material is placed on the screen, and the slurry is applied with a doctor blade to uniformly fill the mesh, and the blade is pressed into the silicon wafer through the screen mesh during the moving process.

太陽能電池之複數指狀式電極的結構是越細越好,因此用於網印太陽能電池之複數指狀式電極的複數開口圖案也是朝著越來越細的方向發展。然而,當複數開口圖案(印刷線路)越細,其油墨受到經線、緯線的影響越大,尤其是在經線、緯線的交叉處。因此目前在習知技術中有將複數開口圖案設置成與經線平行,以減少複數開口圖案經過經線、緯線交叉處的機會。圖1為一示意圖,用以說明習知技術中用於網印太陽能電池之指狀式電極的網版結構。請參照圖1,習知技術中的網版1包括一網框10,之後將複數緯線12及複數經線14固定至網框10上並拉緊,以在網框10上形成一網布16。接著,會在網布16上塗佈並形成一乳劑層18,最後在乳劑層18上形成複數開口圖案28,複數開口圖案28與複數經線14平行,以減少複數開口圖案28經過複數緯線12、複數經線14交叉處的機會,且複數開口圖案28是用於網印太陽能電池之複數指狀式電極。The structure of the plurality of finger electrodes of the solar cell is as fine as possible, so that the plural opening patterns of the plurality of finger electrodes for screen printing solar cells are also progressing toward a finer and finer direction. However, the finer the opening pattern (printing line) is, the more the ink is affected by the warp and weft, especially at the intersection of the warp and weft. Therefore, in the prior art, a plurality of opening patterns are disposed in parallel with the warp to reduce the chance that the plurality of opening patterns pass through the intersection of the warp and the weft. BRIEF DESCRIPTION OF THE DRAWINGS Figure 1 is a schematic view showing the screen structure of a finger electrode for screen printing a solar cell in the prior art. Referring to FIG. 1 , the screen 1 in the prior art includes a frame 10 , and then the plurality of wefts 12 and the plurality of warp threads 14 are fixed to the frame 10 and tightened to form a mesh 16 on the frame 10 . . Next, an emulsion layer 18 is applied and formed on the mesh 16, and finally a plurality of opening patterns 28 are formed on the emulsion layer 18, and the plurality of opening patterns 28 are parallel to the plurality of warp threads 14 to reduce the plurality of opening patterns 28 through the plurality of wefts 12 The opportunity of the intersection of the plurality of warp threads 14 and the plurality of opening patterns 28 are the plurality of finger electrodes for screen printing solar cells.

雖然將複數開口圖案28設置成與複數經線14平行的方法確實能網印更細的指狀式電極,但因為在網版1中,複數開口圖案28與複數緯線12是互相垂直的,當油墨透過複數開口圖案28網印指狀式電極,且當油墨通過複數緯線12時,油墨受到來自複數緯線12的阻力會較大,因此需要使用更多油墨,造成網印出來的指狀式電極阻抗會增加,進而影響太陽能電池的發電效率。此外,在用於網印太陽能電池的網版結構中,複數跳線電極圖案與複數緯線平行時,容易造成印刷斷線。Although the method of arranging the plurality of opening patterns 28 in parallel with the plurality of warp threads 14 can actually screen the finer finger electrodes, since in the screen 1, the plurality of opening patterns 28 and the plurality of weft lines 12 are perpendicular to each other when The ink screens the finger electrodes through the plurality of opening patterns 28, and when the ink passes through the plurality of wefts 12, the resistance of the ink from the plurality of wefts 12 is large, so more ink is needed to cause the finger electrodes to be screen printed. The impedance will increase, which in turn affects the power generation efficiency of the solar cell. In addition, in the screen structure for screen printing solar cells, when the plurality of jumper electrode patterns are parallel to the plurality of weft lines, the printing breaks easily.

因此,需要提供一種新的網版結構,使複數經線及複數緯線互相不垂直。當網版中的複數開口圖案設置成與複數經線平行時,進而使複數開口圖案與複數緯線互相不垂直。如此一來,當油墨透過複數開口圖案網印指狀式電極,且當油墨通過複數緯線時,油墨受到來自複數緯線的阻力會較小,並使網印出來的指狀式電極具有較高的發電效率。Therefore, it is necessary to provide a new screen structure such that the complex warp threads and the complex weft threads are not perpendicular to each other. When the plurality of opening patterns in the screen are arranged in parallel with the plurality of warp threads, the plurality of opening patterns and the plurality of weft lines are not perpendicular to each other. In this way, when the ink passes through the plurality of opening patterns to screen the finger electrodes, and when the ink passes through the plurality of weft lines, the ink receives less resistance from the plurality of weft lines, and the screen printed electrode has a higher height. Power generation efficiency.

鑒於上述習知技術之缺點,本發明之主要目的在於提供一種網版結構,用於網印太陽能電池之指狀式電極,係包括:一網布,網布由複數經線及複數緯線所組成,複數經線的每一個互相平行,複數緯線的每一個連接複數經線;一乳劑層,塗佈並形成於網布上;以及複數指狀式電極圖案開口,複數指狀式電極圖案開口形成於乳劑層上,且複數指狀式電極圖案開口的每一個設置於任意兩條相鄰經線形成的間隔中;其中,複數緯線的每一個具有一第一端點與一第二端點,複數緯線的每一個藉由第一端點及第二端點連接複數經線中的至少二條經線,且複數緯線的每一個與複數經線的每一個形成的夾角為非直角。In view of the above disadvantages of the prior art, the main object of the present invention is to provide a screen structure for finger electrodes of screen printing solar cells, comprising: a mesh cloth composed of a plurality of warp threads and a plurality of weft threads. Each of the plurality of warp threads is parallel to each other, each of the plurality of weft threads is connected to the plurality of warp threads; an emulsion layer is coated and formed on the mesh cloth; and a plurality of finger electrode pattern openings are formed, and the plurality of finger electrode pattern openings are formed On the emulsion layer, each of the plurality of finger electrode pattern openings is disposed in an interval formed by any two adjacent warp threads; wherein each of the plurality of weft lines has a first end point and a second end point, Each of the plurality of weft lines connects at least two of the plurality of warp threads by the first end point and the second end point, and each of the plurality of weft lines forms an angle that is non-right angle with each of the plurality of warp lines.

較佳地,複數緯線的每一個的形狀為直線,且夾角為0至89度中的任一數值。Preferably, each of the plurality of weft threads has a straight line shape and an included angle of any one of 0 to 89 degrees.

較佳地,夾角為22.5度、30度、45度的其中之一者。Preferably, the included angle is one of 22.5 degrees, 30 degrees, and 45 degrees.

較佳地,複數緯線的每一個的形狀為圓弧線,該等緯線的每一個與該等經線的每一個之間形成的夾角為圓弧線的每一個於第一端點或第二端點的一切線與該等經線中的對應經線所形成之夾角,夾角為0至89度中的任一數值。Preferably, each of the plurality of weft lines has a circular arc shape, and each of the weft lines forms an angle with each of the warp threads as each of the circular arc lines at the first end point or the second end The angle formed by the line of the endpoint and the corresponding warp of the warp, the angle being any one of 0 to 89 degrees.

較佳地,夾角為22.5度、30度、45度的其中之一者。Preferably, the included angle is one of 22.5 degrees, 30 degrees, and 45 degrees.

再者,本發明的網版結構進一步包括一跳線電極圖案開口,跳線電極圖案開口形成於乳劑層上,跳線電極圖案開口與複數指狀式電極圖案開口互相連接,且跳線電極圖案開口與複數緯線互不平行。Furthermore, the screen structure of the present invention further includes a jumper electrode pattern opening, the jumper electrode pattern opening is formed on the emulsion layer, the jumper electrode pattern opening and the plurality of finger electrode pattern openings are interconnected, and the jumper electrode pattern The opening and the plurality of latitude lines are not parallel to each other.

本發明亦提供一種用於網印太陽能電池之指狀式電極的網版結構的製作方法,係包括以下步驟:在一金屬平板上形成複數經線,複數經線的每一個互相平行;在金屬平板上形成複數緯線,複數緯線的每一個連接複數經線,其中,複數緯線的每一個具有一第一端點與一第二端點,複數緯線的每一個藉由第一端點及第二端點連接複數經線中的至少二條經線;設置複數緯線的每一個與複數經線的每一個形成的夾角為非直角,並藉由複數經線及複數緯線組成一網布;在網布上塗佈並形成一乳劑層;以及形成複數指狀式電極圖案開口於乳劑層上,其中複數指狀式電極圖案開口的每一個設置於任意兩條相鄰經線形成的間隔中。The invention also provides a method for fabricating a screen structure for a finger electrode of a screen printing solar cell, comprising the steps of: forming a plurality of warp threads on a metal plate, each of the plurality of warp threads being parallel to each other; Forming a plurality of weft lines on the flat plate, each of the plurality of weft lines connecting the plurality of warp threads, wherein each of the plurality of weft lines has a first end point and a second end point, each of the plurality of weft lines being by the first end point and the second end The end point connects at least two warp threads in the plurality of warp threads; each of the plurality of weft lines is formed at an angle different from each of the plurality of warp threads, and a mesh is formed by the plurality of warp threads and the plurality of weft threads; Coating and forming an emulsion layer; and forming a plurality of finger electrode patterns opening on the emulsion layer, wherein each of the plurality of finger electrode pattern openings is disposed in an interval formed by any two adjacent warp threads.

較佳地,設置設置複數緯線的每一個的形狀為直線,且設置夾角為0至89度中的任一數值。Preferably, the shape of each of the plurality of weft lines is set to be a straight line, and an angle of any one of 0 to 89 degrees is set.

較佳地,夾角為22.5度、30度、45度的其中之一者。Preferably, the included angle is one of 22.5 degrees, 30 degrees, and 45 degrees.

較佳地,設置複數緯線的每一個的形狀為圓弧線,該等緯線的每一個與該等經線的每一個之間形成的夾角為圓弧線的每一個於第一端點或第二端點的一切線與該等經線中的對應經線所形成之夾角,夾角為0至89度中的任一數值。Preferably, the shape of each of the plurality of weft lines is a circular arc line, and an angle formed between each of the weft lines and each of the warp threads is an arc of each of the first end points or the first The angle formed by the line of the two endpoints and the corresponding warp of the warp, the angle being any one of 0 to 89 degrees.

較佳地,夾角為22.5度、30度、45度的其中之一者。Preferably, the included angle is one of 22.5 degrees, 30 degrees, and 45 degrees.

再者,本發明的用於網印太陽能電池之指狀式電極的網版結構的製作方法,進一步包括形成跳線電極圖案開口於乳劑層上的步驟,其中,跳線電極圖案開口與複數指狀式電極圖案開口互相連接,且跳線電極圖案開口與複數緯線互不平行。Furthermore, the method for fabricating the screen structure of the finger electrode for screen printing solar cells of the present invention further includes the step of forming a jumper electrode pattern opening on the emulsion layer, wherein the jumper electrode pattern opening and the complex finger The electrode pattern openings are connected to each other, and the jumper electrode pattern opening and the plurality of weft lines are not parallel to each other.

本發明之其它目的、好處與創新特徵將可由以下本發明之詳細範例連同附屬圖式而得知。Other objects, advantages and novel features of the invention will be apparent from

現將詳細參照本發明附圖所示之範例。所有圖式盡可能以相同元件符號來代表相同或類似的部份。請注意該等圖式係以簡化形式繪成,並未依精確比例繪製。Reference will now be made in detail to the exemplary embodiments illustrated in the drawings All figures are represented by the same element symbols as the same or similar parts. Please note that these drawings are drawn in simplified form and are not drawn to exact scale.

圖2為一示意圖,用以說明本發明第一實施例的用於網印太陽能電池之指狀式電極的網布結構。請參照圖2,在本發明第一實施例中,用於網印太陽能電池之指狀式電極的網布2包括複數經線20及複數緯線22。複數經線20的每一個互相平行,複數緯線22的每一個連接複數經線20。由圖2可看出,複數緯線22的每一個具有一第一端點221與一第二端點223,複數緯線22的每一個藉由第一端點221及第二端點223連接複數經線20中的至少二條經線20,且複數緯線22的每一個與複數經線20的每一個形成的夾角d1、夾角d2為非直角。應了解的是,在本發明第一實施例中,複數緯線22的每一個是連接二條相鄰的經線20,但在本發明其他實施例中,複數緯線22的每一個可以連接網布2中的任意二條經線20。2 is a schematic view for explaining a mesh structure of a finger electrode for screen printing a solar cell according to a first embodiment of the present invention. Referring to FIG. 2, in the first embodiment of the present invention, the mesh 2 for finger electrodes of screen printing solar cells includes a plurality of warp threads 20 and a plurality of weft threads 22. Each of the plurality of warp threads 20 is parallel to each other, and each of the plurality of weft threads 22 is connected to the plurality of warp threads 20. As can be seen from FIG. 2, each of the plurality of wefts 22 has a first end point 221 and a second end point 223. Each of the plurality of weft lines 22 is connected by a first end point 221 and a second end point 223. At least two warp threads 20 in the line 20, and each of the plurality of weft threads 22 forms an angle d1 with each of the plurality of warp threads 20, and the angle d2 is a non-right angle. It should be understood that in the first embodiment of the present invention, each of the plurality of wefts 22 is connected to two adjacent warp threads 20, but in other embodiments of the present invention, each of the plurality of weft threads 22 may be connected to the mesh 2 Any two of the warp threads 20.

再參照圖2,複數緯線22的形狀為直線(亦可稱為斜線),包括左上斜至右下的斜線及右上斜至左下的斜線,以讓複數緯線22在網布2中形成一鋸齒型狀。關於夾角d1及夾角d2,具體而言,夾角d1及夾角d2為0至89度中的任一數值,較佳地,夾角d1、夾角d2為22.5度、30度、45度的其中之一者,且夾角d1及夾角d2可為相同的角度。應了解的是,上述關於複數緯線22的斜線方向是用於說明本發明圖2中的斜線,上述斜線方向並不能用於限定本發明的網布結構。Referring again to FIG. 2, the shape of the plurality of wefts 22 is a straight line (also referred to as a diagonal line), including a diagonal line from the upper left to the lower right and a diagonal line from the upper right to the lower left, so that the plurality of wefts 22 form a zigzag pattern in the mesh 2. shape. Regarding the angle d1 and the angle d2, specifically, the angle d1 and the angle d2 are any one of 0 to 89 degrees, preferably, the angle d1 and the angle d2 are one of 22.5 degrees, 30 degrees, and 45 degrees. And the angle d1 and the angle d2 may be the same angle. It should be understood that the oblique line direction with respect to the complex weft 22 is for explaining the oblique line in Fig. 2 of the present invention, and the above oblique direction cannot be used to define the mesh structure of the present invention.

在本發明第一實施例中,可在一金屬平板上藉由電鑄製程方法、蝕刻製程方法或雷射切割製程方法製作出包括呈斜線的複數緯線22的網布2。此外,在本發明其他實施例中,複數經線20及複數緯線22的線徑大小可以不同。In the first embodiment of the present invention, the mesh 2 including the plurality of wefts 22 having oblique lines may be formed on a metal plate by an electroforming process, an etching process or a laser cutting process. Moreover, in other embodiments of the present invention, the diameters of the plurality of warp threads 20 and the plurality of weft threads 22 may be different.

圖3為一示意圖,用以說明本發明第一實施例的用於網印太陽能電池之指狀式電極的網版結構。請參照圖3,在本發明第一實施例中,是在網布2上塗佈並形成一乳劑層24,接著利用底片對位、雷射切割對位或紫外光曝光線路對位的其中之一者於網布2上形成複數指狀式電極圖案開口26,複數指狀式電極圖案開口26設置於任意兩條相鄰的經線20形成的間隔中,更甚者,複數指狀式電極圖案開口26是設置於任意兩條相鄰的經線20形成的間隔中,並且是與複數經線20平行。由圖3可看出,複數緯線22與複數經線20並不是互相垂直的,因此當複數指狀式電極圖案開口26設置成與複數經線20平行時,油墨透過複數開口圖案26網印指狀式電極時,油墨通過複數緯線20的部分其高低差會較小,使油墨更容易下墨,同時使網印出來的指狀式電極阻抗相對減小,並使網印出來的指狀式電極具有較高的發電效率。Fig. 3 is a schematic view for explaining a screen structure of a finger electrode for screen printing a solar cell according to a first embodiment of the present invention. Referring to FIG. 3, in the first embodiment of the present invention, an emulsion layer 24 is coated and formed on the mesh 2, and then the alignment is performed by the alignment of the film, the laser cutting alignment or the ultraviolet light exposure line. One of the plurality of finger-shaped electrode pattern openings 26 is formed on the mesh 2, and the plurality of finger-shaped electrode pattern openings 26 are disposed in the interval formed by any two adjacent warp wires 20. Further, the plurality of finger electrodes are formed. The pattern opening 26 is disposed in the interval formed by any two adjacent warp threads 20 and is parallel to the plurality of warp threads 20. As can be seen from FIG. 3, the plurality of wefts 22 and the plurality of warp threads 20 are not perpendicular to each other, so when the plurality of finger-like electrode pattern openings 26 are disposed in parallel with the plurality of warp threads 20, the ink passes through the plurality of opening patterns 26 In the case of the electrode, the difference in height of the ink passing through the plurality of wefts 20 is small, so that the ink is more easily inked, and the impedance of the finger electrode printed on the screen is relatively reduced, and the finger print of the screen is printed. The electrode has a high power generation efficiency.

圖4為一示意圖,用以說明本發明圖3中箭頭處的剖面結構。請參照圖4,由圖3箭頭處的剖面圖可看出,複數指狀式電極圖案開口26形成於乳劑層24中,而複數指狀式電極圖案開口26的每一個與複數經線20的每一個平行。Figure 4 is a schematic view showing the cross-sectional structure of the arrow in Figure 3 of the present invention. Referring to FIG. 4, it can be seen from the cross-sectional view at the arrow of FIG. 3 that the plurality of finger electrode pattern openings 26 are formed in the emulsion layer 24, and each of the plurality of finger electrode pattern openings 26 and the plurality of warp threads 20 are formed. Each one is parallel.

圖5為一示意圖,用以說明本發明其他實施例的用於網印太陽能電池之跳線電極的網版結構。請參照圖5,在本發明其他實施例中,可進一步利用底片對位、雷射切割對位或紫外光曝光線路對位的其中之一者於網布2的乳劑層24上形成跳線電極圖案開口27,跳線電極圖案開口27與複數指狀式電極圖案開口26互相連接,跳線電極圖案開口27是用於網印太陽能電池中的跳線電極。跳線電極的作用為,若太陽能電池中的複數指狀式結構電極的其中之一斷線時,可以藉由跳線電極連接其他通道(例如:其他指狀式結構電極)以收集電流。FIG. 5 is a schematic view for explaining a screen structure of a jumper electrode for screen printing solar cells according to another embodiment of the present invention. Referring to FIG. 5, in another embodiment of the present invention, a jumper electrode may be further formed on the emulsion layer 24 of the mesh 2 by one of the alignment of the negative film, the alignment of the laser cutting, or the alignment of the ultraviolet light exposure line. The pattern opening 27, the jumper electrode pattern opening 27 and the plurality of finger electrode pattern openings 26 are interconnected, and the jumper electrode pattern opening 27 is a jumper electrode for use in screen printing solar cells. The function of the jumper electrode is that if one of the plurality of finger-shaped structure electrodes in the solar cell is broken, the jumper electrode can be connected to other channels (for example, other finger-like structure electrodes) to collect current.

在傳統的用於網印太陽能電池之跳線電極的網版結構中,通常網版中的跳線電極圖案開口會與複數緯線平行,且二者的位置會重疊,如此一來,當油墨通過跳線電極圖案開口時,會因為緯線的影響而容易造成印刷斷線。然而,由本發明圖5可看出,跳線電極圖案開口27與複數緯線22是不互相平行的,因此當油墨透過複數跳線電極圖案開口27網印跳線電極時,網印跳線電極的過程中不易造成印刷斷線。In a conventional screen structure for a jumper electrode for a screen printed solar cell, generally the jumper electrode pattern opening in the screen is parallel to the plurality of weft lines, and the positions of the two overlap, so that when the ink passes When the jumper electrode pattern is opened, the print breakage is likely to occur due to the influence of the weft. However, as can be seen from FIG. 5 of the present invention, the jumper electrode pattern opening 27 and the plurality of weft lines 22 are not parallel to each other, so when the ink passes through the complex jumper electrode pattern opening 27 to screen the jumper electrode, the screen printed jumper electrode It is not easy to cause print breaks in the process.

本發明的用於網印太陽能電池之指狀式電極的網布結構亦可以其他結構來呈現,現將詳細敘述本發明提供的用於網印太陽能電池之指狀式電極的網布結構的其他種結構的呈現方式。應了解的是,在其他種網布結構中,形成於網布上的乳劑層及形成於乳劑層上的複數指狀式電極圖案開口皆與圖3及圖4示出的結構相同,因此下文中的重點旨在說明其他種網布的結構,且圖6-圖9中將會省略乳劑層結構以方便進行說明。The mesh structure of the finger electrode for screen printing solar cells of the present invention can also be presented in other structures. The other structure of the mesh structure for finger electrodes of screen printing solar cells provided by the present invention will now be described in detail. The way in which the structure is presented. It should be understood that in other kinds of mesh structures, the emulsion layer formed on the mesh and the plurality of finger electrode pattern openings formed on the emulsion layer are the same as those shown in FIGS. 3 and 4, so The emphasis in this paper is to illustrate the structure of other kinds of mesh fabrics, and the emulsion layer structure will be omitted in FIGS. 6-9 for convenience of explanation.

圖6為一示意圖,用以說明本發明第二實施例的用於網印太陽能電池之指狀式電極的網布結構。請參照圖6,在本發明第二實施例中,用於網印太陽能電池之指狀式電極的網布5包括複數經線50及複數緯線52,複數經線50的每一個互相平行,複數緯線52的每一個連接複數經線50,由圖5可看出,複數緯線52的每一個具有一第一端點521與一第二端點523,複數緯線52的每一個藉由第一端點521及第二端點523連接複數經線50中的至少二條經線50,且複數緯線52的每一個與複數經線50的每一個形成的夾角d3、夾角d4為非直角。應了解的是,在本發明第二實施例中,複數緯線52的每一個是連接相鄰的二條經線50,但在本發明其他實施例中,複數緯線52的每一個可以連接網布5中的任意二條經線50。Figure 6 is a schematic view for explaining a mesh structure of a finger electrode for screen printing a solar cell according to a second embodiment of the present invention. Referring to FIG. 6, in a second embodiment of the present invention, a mesh 5 for finger electrodes for screen printing solar cells includes a plurality of warp threads 50 and a plurality of weft threads 52. Each of the plurality of warp threads 50 is parallel to each other. Each of the wefts 52 is connected to a plurality of warp threads 50. As can be seen from Figure 5, each of the plurality of weft threads 52 has a first end point 521 and a second end point 523, each of the plurality of weft lines 52 being by the first end The point 521 and the second end point 523 are connected to at least two of the plurality of warp threads 50, and the angle d3 and the angle d4 formed by each of the plurality of weft lines 52 and each of the plurality of warp threads 50 are non-right angles. It should be understood that in the second embodiment of the present invention, each of the plurality of wefts 52 is connected to two adjacent warp threads 50, but in other embodiments of the present invention, each of the plurality of weft threads 52 may be coupled to the mesh 5 Any two warp threads 50.

再參照圖6,複數緯線52的形狀為直線(亦可稱為斜線),包括左上斜至右下的斜線及右上斜至左下的斜線,以讓複數緯線52在網布5中形成一交叉網狀結構。關於夾角d3及夾角d4,具體而言,夾角d3及夾角d4為0至89度中的任一數值,較佳地,夾角d3、夾角d4為22.5度、30度、45度的其中之一者,且夾角d3及夾角d4可為相同的角度。應了解的是,上述關於複數緯線52的斜線方向是用於說明本發明圖5中的斜線,上述斜線方向並不能用於限定本發明的網布結構。Referring again to FIG. 6, the shape of the plurality of wefts 52 is a straight line (also referred to as a diagonal line), including a diagonal line from the upper left to the lower right and a diagonal line from the upper right to the lower left, so that the plurality of wefts 52 form a cross net in the mesh 5. Structure. Regarding the angle d3 and the angle d4, specifically, the angle d3 and the angle d4 are any one of 0 to 89 degrees. Preferably, the angle d3 and the angle d4 are one of 22.5 degrees, 30 degrees, and 45 degrees. And the angle d3 and the angle d4 may be the same angle. It should be understood that the oblique line direction with respect to the complex weft 52 is for explaining the oblique line in Fig. 5 of the present invention, and the above oblique direction cannot be used to define the mesh structure of the present invention.

圖7為一示意圖,用以說明本發明第三實施例的用於網印太陽能電池之指狀式電極的網布結構。請參照圖7,在本發明第三實施例中,用於網印太陽能電池之指狀式電極的網布6包括複數經線60及複數緯線62,複數經線60的每一個互相平行,複數緯線62的每一個以幾何圖形結構連接複數經線60,由圖6可看出,複數緯線62的每一個具有一第一端點621與一第二端點623,複數緯線62的每一個藉由第一端點621及第二端點623連接複數經線60中的至少二條經線60,且複數緯線62的每一個與複數經線60的每一個形成的夾角d5、夾角d6為非直角。應了解的是,在本發明第三實施例中,複數緯線62的每一個是連接相鄰的二條經線60,但在本發明其他實施例中,複數緯線62的每一個可以連接網布6中的任意二條經線60。Figure 7 is a schematic view for explaining a mesh structure of a finger electrode for screen printing a solar cell according to a third embodiment of the present invention. Referring to FIG. 7, in a third embodiment of the present invention, a mesh 6 for finger electrodes for screen printing solar cells includes a plurality of warp threads 60 and a plurality of weft threads 62. Each of the plurality of warp threads 60 is parallel to each other. Each of the wefts 62 is connected in a geometrical structure to a plurality of warp threads 60. As can be seen from Figure 6, each of the plurality of weft threads 62 has a first end point 621 and a second end point 623, each of which is borrowed by a plurality of weft lines 62. At least two warp threads 60 of the plurality of warp threads 60 are connected by the first end point 621 and the second end point 623, and an angle d5 and an angle d6 formed by each of the plurality of weft lines 62 and each of the plurality of warp threads 60 are non-right angles. . It should be understood that in the third embodiment of the present invention, each of the plurality of wefts 62 is connected to two adjacent warp threads 60, but in other embodiments of the present invention, each of the plurality of weft threads 62 may be coupled to the mesh 6. Any two of the warp threads 60.

再參照圖7,複數緯線62的形狀為直線(亦可稱為斜線),包括左上斜至右下的斜線及右上斜至左下的斜線,以讓複數緯線62在網布6的複數經線60中呈現交錯性的排列。關於夾角d5及夾角d6,具體而言,夾角d5及夾角d6為0至89度中的任一數值,較佳地,夾角d5、夾角d6為22.5度、30度、45度的其中之一者,且夾角d5及夾角d6可為相同的角度。應了解的是,上述關於複數緯線62的斜線方向是用於說明本發明圖6中的斜線,上述斜線方向並不能用於限定本發明的網布結構。Referring again to FIG. 7, the shape of the plurality of wefts 62 is a straight line (also referred to as a diagonal line), including a diagonal line from the upper left to the lower right and a diagonal line from the upper right to the lower left, so that the plurality of wefts 62 are on the plurality of warps 60 of the mesh 6. A staggered arrangement is presented. Regarding the angle d5 and the angle d6, specifically, the angle d5 and the angle d6 are any one of 0 to 89 degrees. Preferably, the angle d5 and the angle d6 are one of 22.5 degrees, 30 degrees, and 45 degrees. And the angle d5 and the angle d6 may be the same angle. It should be understood that the oblique direction of the above-mentioned complex weft 62 is for explaining the oblique line in Fig. 6 of the present invention, and the above oblique direction cannot be used to define the mesh structure of the present invention.

圖8為一示意圖,用以說明本發明第四實施例的用於網印太陽能電池之指狀式電極的網布結構。請參照圖8,在本發明第四實施例中,用於網印太陽能電池之指狀式電極的網布7包括複數經線70及複數緯線72,複數經線70的每一個互相平行,複數緯線72的每一個包括第一端點721及第二端點723,複數緯線72的每一個藉由第一端點721及第二端點723連接複數經線70。由圖7可看出,複數緯線72的每一個的形狀為圓弧線,形狀為圓弧線的複數緯線72的每一個包括位於第一端點721的切線725,或位於第二端點723的切線727,而切線725及切線727與複數經線70的每一個形成夾角d7,且夾角d7為非直角。Figure 8 is a schematic view for explaining a mesh structure of a finger electrode for screen printing a solar cell according to a fourth embodiment of the present invention. Referring to FIG. 8, in a fourth embodiment of the present invention, a mesh 7 for finger electrodes for screen printing solar cells includes a plurality of warp threads 70 and a plurality of weft threads 72. Each of the plurality of warp threads 70 is parallel to each other. Each of the weft lines 72 includes a first end point 721 and a second end point 723, and each of the plurality of weft lines 72 connects the plurality of warp threads 70 by the first end point 721 and the second end point 723. As can be seen from FIG. 7, each of the plurality of wefts 72 has a circular arc shape, and each of the plurality of wefts 72 having a circular arc shape includes a tangent 725 at the first end point 721 or at the second end point 723. The tangent line 727, and the tangent line 725 and the tangent line 727 form an angle d7 with each of the plurality of warp threads 70, and the included angle d7 is a non-right angle.

再參照圖8,關於夾角d7,具體而言,夾角d7為0至89度中的任一數值,較佳地,夾角d7為22.5度、30度、45度的其中之一者。應了解的是,雖然圖7是示出向上凸出的圓弧形形狀,但亦可將複數緯線72設置成向下凸出的圓弧形形狀。Referring again to FIG. 8, with respect to the included angle d7, specifically, the included angle d7 is any one of 0 to 89 degrees, and preferably, the included angle d7 is one of 22.5 degrees, 30 degrees, and 45 degrees. It should be understood that although FIG. 7 is a circular arc shape showing an upward convex shape, the plurality of weft threads 72 may be disposed in a circular arc shape that protrudes downward.

圖9為一示意圖,用以說明本發明第五實施例的用於網印太陽能電池之指狀式電極的網布結構。請參照圖9,在本發明第五實施例中,用於網印太陽能電池之指狀式電極的網布8包括複數經線80及複數緯線82,複數經線80的每一個互相平行,複數緯線82的每一個包括第一端點821及第二端點823,複數緯線82的每一個藉由第一端點821及第二端點823連接複數經線80。由圖8可看出,複數緯線82的每一個的形狀為圓弧線,形狀為圓弧線的複數緯線82的每一個包括位於第一端點821的切線825,或位於第二端點823的切線827,而切線825及切線827與複數經線80的每一個形成夾角d8,且夾角d8為非直角。Figure 9 is a schematic view for explaining a mesh structure of a finger electrode for screen printing a solar cell according to a fifth embodiment of the present invention. Referring to FIG. 9, in a fifth embodiment of the present invention, a mesh 8 for a finger electrode for screen printing a solar cell includes a plurality of warp threads 80 and a plurality of weft threads 82. Each of the plurality of warp threads 80 is parallel to each other. Each of the wefts 82 includes a first end point 821 and a second end point 823, each of which is coupled to the plurality of warp threads 80 by a first end point 821 and a second end point 823. As can be seen from FIG. 8, each of the plurality of wefts 82 has a circular arc shape, and each of the plurality of weft threads 82 having a circular arc shape includes a tangent line 825 at the first end point 821 or at the second end point 823. The tangent line 827, and the tangent line 825 and the tangent line 827 form an angle d8 with each of the plurality of warp threads 80, and the included angle d8 is a non-right angle.

再參照圖9,複數緯線82為向上凸出的圓弧形形狀及向下凸出的圓弧形形狀,值得一提的是,關於夾角d8,不論是向上凸出的圓弧形形狀或向下凸出的圓弧形形狀,具體而言,夾角d8為0至89度中的任一數值,較佳地,夾角d8為22.5度、30度、45度的其中之一者。Referring again to FIG. 9, the plurality of weft threads 82 are arc-shaped shapes that protrude upward and arc shapes that protrude downward. It is worth mentioning that, with respect to the angle d8, whether it is an upwardly convex circular shape or a direction The downwardly convex circular arc shape, specifically, the included angle d8 is any one of 0 to 89 degrees, and preferably, the included angle d8 is one of 22.5 degrees, 30 degrees, and 45 degrees.

此外,圖6至圖9示出的網布結構的形成方法,皆可藉由在一金屬平板上利用電鑄製程方法、蝕刻製程方法或雷射切割製程方法製作出包括呈斜線或圓弧形結構的複數緯線的網布。In addition, the method for forming the mesh structure shown in FIG. 6 to FIG. 9 can be formed by using an electroforming process, an etching process, or a laser cutting process on a metal plate, including a diagonal line or a circular arc shape. The mesh of the complex latitude of the structure.

本發明亦提供一種用於網印太陽能電池之指狀式電極的網版結構的製作方法,圖10為一流程圖,用以說明本發明的用於網印太陽能電池之指狀式電極的網版結構製作流程。請參照圖10,本發明的網版結構製作流程包括步驟S901-S909,首先在步驟S901中,是在一金屬平板上形成複數經線,且該等經線的每一個互相平行。之後在步驟S903中,是在該金屬平板上形成複數緯線,且設置該等緯線的每一個連接該等經線。The invention also provides a method for fabricating a screen structure of a finger electrode for screen printing solar cells, and FIG. 10 is a flow chart for explaining a network of finger electrodes for screen printing solar cells of the invention. Version structure production process. Referring to FIG. 10, the screen structure manufacturing process of the present invention includes steps S901-S909. First, in step S901, a plurality of warp threads are formed on a metal flat plate, and each of the warp threads is parallel to each other. Then, in step S903, a plurality of weft lines are formed on the metal flat plate, and each of the weft lines is disposed to connect the warp threads.

接著,在步驟S905中,是設置該等緯線的每一個與該等經線的每一個形成的夾角為非直角,並藉由該等經線及該等緯線組成一網布。其中,該等緯線的每一個具有一第一端點與一第二端點,該等緯線的每一個藉由該第一端點及該第二端點連接該等經線中的至少二條經線。該網布製作完成後會進入步驟S907。在步驟S907中,是在該網布上塗佈並形成一乳劑層。最後在步驟S909中,是在該乳劑層上利用底片對位、雷射切割對位或紫外光曝光線路對位的其中之一者形成複數指狀式電極圖案開口。其中,該等指狀式電極圖案開口的每一個設置於任意兩條相鄰經線形成的間隔中。Next, in step S905, each of the weft lines is formed to form a non-right angle with each of the warp threads, and a warp and the weft lines form a mesh. Each of the weft lines has a first end point and a second end point, and each of the weft lines connects at least two of the warp threads by the first end point and the second end point. line. After the mesh is completed, the process proceeds to step S907. In step S907, an emulsion layer is applied and formed on the mesh. Finally, in step S909, a plurality of finger electrode pattern openings are formed on the emulsion layer by one of a film alignment, a laser cutting alignment or an ultraviolet light exposure line alignment. Wherein each of the finger electrode pattern openings is disposed in an interval formed by any two adjacent warp threads.

此外,在本發明的用於網印太陽能電池之指狀式電極的網版結構的製作方法中,進一步包括形成跳線電極圖案開口於該乳劑層上的步驟,該步驟可以在步驟S909之前或之後實施。其中,該跳線電極圖案開口與該等指狀式電極圖案開口互相連接,且該跳線電極圖案開口與該等緯線互不平行。In addition, in the method for fabricating the screen structure of the finger electrode for screen printing solar cells of the present invention, further comprising the step of forming a jumper electrode pattern opening on the emulsion layer, the step may be before step S909 or Then implemented. The jumper electrode pattern opening is interconnected with the finger electrode pattern openings, and the jumper electrode pattern opening and the weft lines are not parallel to each other.

值得一提的是,在上述的製作方法中,可以將該等緯線的每一個的形狀設置成直線,並設置該夾角為0至89度中的任一數值,較佳地,該夾角為22.5度、30度、45度的其中之一者。It is worth mentioning that, in the above manufacturing method, the shape of each of the weft lines may be set to a straight line, and the angle may be set to any one of 0 to 89 degrees. Preferably, the angle is 22.5. One of degrees, 30 degrees, and 45 degrees.

再者,在上述的製作方法中,亦可將該等緯線的每一個的形狀設置成圓弧線,該圓弧線的每一個包括位於該第一端點或該第二端點的一切線,而該切線與該等經線的每一個形成該夾角,且該夾角為0至89度中的任一數值,較佳地,該夾角為22.5度、30度、45度的其中之一者。Furthermore, in the above manufacturing method, each of the weft lines may be shaped as a circular arc line, each of the circular arc lines including a line at the first end point or the second end point. And the tangential line forms an angle with each of the warp threads, and the included angle is any one of 0 to 89 degrees. Preferably, the angle is one of 22.5 degrees, 30 degrees, and 45 degrees. .

此外,在本發明的上述製作方法中,可利用電鑄製程方法、蝕刻製程方法或雷射切割製程方法製作出包括呈直線或圓弧線形狀的複數緯線的網布。Further, in the above-described fabrication method of the present invention, a mesh comprising a plurality of wefts in the shape of a straight line or an arcuate line can be produced by an electroforming process, an etching process or a laser cutting process.

由上述內容可知,本發明成功的提供一種用於網印太陽能電池之指狀式電極的網版結構及其製作方法,本發明網版結構中的複數緯線是以直線形狀或圓弧線形狀來連接複數經線,且複數緯線的每一個與複數經線的每一個形成的夾角為非直角,如此一來, 複數緯線與複數經線即不是互相垂直的。因此,當網版中的複數指狀式電極圖案開口設置成與複數經線平行,油墨透過複數開口圖案網印指狀式電極時,油墨通過複數緯線的部分其受到來自複數緯線的阻力會較小,使油墨更容易下墨,同時使網印出來的指狀式電極阻抗相對減小,並使網印出來的指狀式電極具有較高的發電效率。It can be seen from the above that the present invention successfully provides a screen structure for a finger electrode of a screen printing solar cell and a manufacturing method thereof. The plurality of weft lines in the screen structure of the present invention are in the shape of a straight line or a circular arc. The complex warp is connected, and each of the plurality of wefts forms an angle with each of the plurality of warp threads, so that the plurality of wefts and the plurality of warp threads are not perpendicular to each other. Therefore, when the plurality of finger electrode pattern openings in the screen are disposed in parallel with the plurality of warp threads, and the ink passes through the plurality of slit patterns to screen the finger electrodes, the portion of the ink passing through the plurality of weft lines is subjected to resistance from the plurality of weft lines. Smaller, the ink is easier to be inked, and the impedance of the finger-printed electrode printed on the screen is relatively reduced, and the finger-printed electrode printed on the screen has higher power generation efficiency.

在說明本發明之代表性範例時,本說明書已經提出操作本發明之該方法及/或程序作為一特定順序的步驟。但是,某種程度上該方法或程序並不會依賴此處所提出的特定順序的步驟,該方法或程序不應限於所述之該等特定的步驟順序。如本技藝專業人士將可瞭解,其它的步驟順序亦為可行。因此,在本說明書中所提出之特定順序的步驟不應被視為對於申請專利範圍之限制。此外,關於本發明之方法及/或程序之申請專利範圍不應限於在所提出順序中之步驟的效能,本技藝專業人士可立即瞭解該等順序可以改變,且仍維持在本發明之精神及範圍內。In describing a representative example of the invention, the present specification has been presented as a specific sequence of steps of the method and/or procedure of the invention. However, to some extent, the method or program does not rely on the specific order of steps set forth herein, and the method or program should not be limited to the particular order of the steps described. As will be appreciated by those skilled in the art, other sequences of steps are also possible. Therefore, the specific order of steps set forth in this specification should not be construed as limiting the scope of the claims. In addition, the scope of the patent application of the method and/or procedure of the present invention should not be limited to the performance of the steps in the order presented, and those skilled in the art can immediately understand that the order can be changed and still maintain the spirit of the present invention. Within the scope.

熟習此項技藝者應即瞭解可對上述各項範例進行變化,而不致悖離其廣義之發明性概念。因此,應瞭解本發明並不限於本揭之特定範例,而係為涵蓋歸屬如後載各請求項所定義之本發明精神及範圍內的修飾。Those skilled in the art should be aware that changes can be made to the above examples without departing from the broad inventive concepts. Therefore, it is understood that the invention is not limited to the specific examples of the invention, and is intended to cover the modifications of the invention and the scope of the invention as defined by the appended claims.

1‧‧‧網版1‧‧‧Web Edition

10‧‧‧網框10‧‧‧ net frame

12‧‧‧緯線12‧‧‧Weft

14‧‧‧經線14‧‧‧ warp

16‧‧‧網布16‧‧‧Mesh

18‧‧‧乳劑層18‧‧‧Layer layer

28‧‧‧開口圖案28‧‧‧Open pattern

2、5、6、7、8‧‧‧網布2, 5, 6, 7, 8‧‧‧ mesh

20、50、60、70、80‧‧‧經線20, 50, 60, 70, 80‧‧‧ warp

22、52、62、72、82‧‧‧緯線22, 52, 62, 72, 82‧‧‧ weft

24‧‧‧乳劑層24‧‧‧Layer layer

26‧‧‧指狀式電極圖案開口26‧‧‧Finger electrode pattern opening

27‧‧‧跳線電極圖案開口27‧‧‧Jumper electrode pattern opening

221、521、621、721、821‧‧‧第一端點221, 521, 621, 721, 821‧‧‧ first endpoint

223‧‧‧、523、623、723、823‧‧‧第二端點223‧‧‧, 523, 623, 723, 823‧‧‧ second endpoint

725、727、825、827‧‧‧切線725, 727, 825, 827 ‧ ‧ tangent

d1、d2、d3、d4、d5、d6、d7、d8‧‧‧切線夾角D1, d2, d3, d4, d5, d6, d7, d8‧‧‧ tangential angle

S901-S909‧‧‧步驟S901-S909‧‧‧Steps

當併同各隨附圖式而閱覽時,即可更佳瞭解本發明較佳範例之前揭摘要以及上文詳細說明。為達本發明之說明目的,各圖式中繪有現屬較佳之各範例。然應瞭解本發明並不限於所繪之精確排置方式及設備裝置。The foregoing summary of the preferred embodiments of the invention, as well as For the purposes of illustrating the invention, various examples are now shown in the drawings. However, it should be understood that the invention is not limited to the precise arrangements and devices disclosed.

圖1為說明習知技術中印刷網版的結構示意圖; 圖2為說明本發明第一實施例的用於網印太陽能電池之指狀式電極的網布結構示意圖; 圖3為說明本發明第一實施例的用於網印太陽能電池之指狀式電極的網版結構示意圖; 圖4為說明本發明圖3中箭頭處的剖面結構示意圖; 圖5為說明本發明其他實施例的用於網印太陽能電池之跳線電極的網版結構示意圖; 圖6為說明本發明第二實施例的用於網印太陽能電池之指狀式電極的網布結構示意圖; 圖7為說明本發明第三實施例的用於網印太陽能電池之指狀式電極的網布結構示意圖; 圖8為說明本發明第四實施例的用於網印太陽能電池之指狀式電極的網布結構示意圖; 圖9為說明本發明第五實施例的用於網印太陽能電池之指狀式電極的網布結構示意圖;以及 圖10為說明本發明的用於網印太陽能電池之指狀式電極的網版結構製作流程圖。1 is a schematic structural view illustrating a printing screen in the prior art; FIG. 2 is a schematic view showing a structure of a mesh for a finger electrode of a screen printing solar cell according to a first embodiment of the present invention; FIG. 4 is a schematic cross-sectional structural view of the arrow in FIG. 3 of the present invention; FIG. 5 is a schematic view showing a network for explaining another embodiment of the present invention; FIG. 6 is a schematic view showing the structure of a mesh of a finger electrode for screen printing a solar cell according to a second embodiment of the present invention; FIG. 7 is a view showing a third embodiment of the present invention; FIG. 8 is a schematic view showing the structure of a mesh for a finger electrode of a screen printing solar cell according to a fourth embodiment of the present invention; FIG. 9 is a schematic view showing a mesh structure of a finger electrode for screen printing a solar cell according to a fourth embodiment of the present invention; A schematic view of a mesh structure of a finger electrode for screen printing solar cells according to a fifth embodiment of the present invention; and FIG. 10 is a view illustrating a mesh for finger electrodes of a screen printing solar cell of the present invention. Production structures flowchart.

Claims (6)

一種網版結構,用於網印太陽能電池之指狀式電極,係包括:一網布,該網布由複數經線及複數緯線所組成,該等經線的每一個互相平行,該等緯線的每一個連接該等經線;一乳劑層,塗佈並形成於該網布上;以及複數指狀式電極圖案開口,該等指狀式電極圖案開口形成於該乳劑層上,且該等指狀式電極圖案開口的每一個設置於任意兩條相鄰經線形成的間隔中;其中,該等緯線的每一個具有一第一端點與一第二端點,該等緯線的每一個藉由該第一端點及該第二端點連接該等經線中的至少二條經線,且該等緯線的每一個與該等經線的每一個形成的夾角為非直角,其中,該等緯線的每一個的形狀為圓弧線,該等緯線的每一個與該等經線的每一個之間形成的該夾角為該圓弧線的每一個於該第一端點或該第二端點的一切線與該等經線中的對應經線所形成之夾角,該夾角為0至89度中的任一數值。 A screen structure for finger-printing electrodes of a screen printing solar cell, comprising: a mesh cloth composed of a plurality of warp threads and a plurality of weft threads, each of the warp threads being parallel to each other, the weft lines Each of the warp threads; an emulsion layer coated and formed on the mesh; and a plurality of finger electrode pattern openings, the finger electrode pattern openings being formed on the emulsion layer, and Each of the finger electrode pattern openings is disposed in an interval formed by any two adjacent warp threads; wherein each of the weft lines has a first end point and a second end point, each of the weft lines Connecting at least two of the warp threads by the first end point and the second end point, and each of the weft lines forms an angle with each of the warp threads is a non-right angle, wherein The shape of each of the equal latitude lines is a circular arc line, and the angle formed between each of the latitude lines and each of the warp threads is each of the circular arc lines at the first end point or the second The line of the endpoint and the corresponding meridian in the warp Angle, which angle is any value of 0 to 89 degrees. 如申請專利範圍第1項所述之網版結構,其中,該夾角為22.5度、30度、45度的其中之一者。 The screen structure according to claim 1, wherein the included angle is one of 22.5 degrees, 30 degrees, and 45 degrees. 如申請專利範圍第1項所述之網版結構,進一步包括一跳線電極圖案開口,該跳線電極圖案開口形成於該乳劑層上,該跳線電極圖案開口與該等指狀式電極圖案開口互相連接,且該跳線電極圖案開口與該等緯線互不平行。 The screen structure of claim 1, further comprising a jumper electrode pattern opening formed on the emulsion layer, the jumper electrode pattern opening and the finger electrode patterns The openings are connected to each other, and the jumper electrode pattern openings are not parallel to the weft lines. 一種用於網印太陽能電池之指狀式電極的網版結構的製作方法,係包括以下步驟:在一金屬平板上形成複數經線,該等經線的每一個互相平行;在該金屬平板上形成複數緯線,該等緯線的每一個連接該等經線,其中,該等緯線的每一個具有一第一端點與一第二端點,該等緯線的每一個藉由該第一端點及該第二端點連接該等經線中的至少二條經線;設置該等緯線的每一個與該等經線的每一個形成的夾角為非直角,並藉由該等經線及該等緯線組成一網布;在該網布上塗佈並形成一乳劑層;以及形成複數指狀式電極圖案開口於該乳劑層上,其中該等指狀式電極圖案開口的每一個設置於任意兩條相鄰經線形成的間隔中,其中,設置該等緯線的每一個的形狀為圓弧線,該等緯線的每一個與該等經線的每一個之間形成的該夾角為該圓弧線的每一個於該第一端點或該第二端點的一切線與該等經線中的對應經線所形成之夾角,該夾角為0至89度中的任一數值。 A method for fabricating a screen structure for a finger electrode for screen printing a solar cell, comprising the steps of: forming a plurality of warp threads on a metal plate, each of the warp threads being parallel to each other; on the metal plate Forming a plurality of weft lines, each of the weft lines connecting the warp threads, wherein each of the weft lines has a first end point and a second end point, each of the weft lines being by the first end point And the second end point is connected to at least two of the warp threads; the angle formed by each of the weft lines and each of the warp threads is a non-right angle, and the warp threads and the same The weft line constitutes a mesh cloth; an emulsion layer is coated and formed on the mesh cloth; and a plurality of finger electrode patterns are formed on the emulsion layer, wherein each of the finger electrode pattern openings is disposed on any two An interval formed by adjacent warp threads, wherein each of the weft lines is shaped as a circular arc line, and the angle formed between each of the weft lines and each of the warp threads is the arc Each of the lines is at the first endpoint An angle formed by the second endpoint of the line corresponding to all of these warp in the warp, the included angle for any value of 0 to 89 degrees. 如申請專利範圍第4項所述之用於網印太陽能電池之指狀式結構電極的網版結構的製作方法,其中,該夾角為22.5度、30度、45度的其中之一者。 The method for fabricating a screen structure for a finger-shaped structure electrode for screen printing solar cells according to claim 4, wherein the included angle is one of 22.5 degrees, 30 degrees, and 45 degrees. 如申請專利範圍第4項所述之用於網印太陽能電池之指狀式結構電極的網版結構的製作方法,進一步包括形成跳線電極圖案開口於該乳劑層上的步驟,其中,該跳線電極圖案開口與該等指狀式電極圖案開口互相連接,且該跳線電極圖案開口與該等緯線互不平行。The method for fabricating a screen structure for a finger-shaped structure electrode for screen printing solar cells according to claim 4, further comprising the step of forming a jumper electrode pattern opening on the emulsion layer, wherein the jump The wire electrode pattern openings are interconnected with the finger electrode pattern openings, and the jumper electrode pattern openings are not parallel to the weft lines.
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