TWI759109B - Printing screen plate with graphics and method of making the same - Google Patents

Printing screen plate with graphics and method of making the same Download PDF

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Publication number
TWI759109B
TWI759109B TW110105581A TW110105581A TWI759109B TW I759109 B TWI759109 B TW I759109B TW 110105581 A TW110105581 A TW 110105581A TW 110105581 A TW110105581 A TW 110105581A TW I759109 B TWI759109 B TW I759109B
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mesh
warp
weft
diameter
threads
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TW202233437A (en
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余福恩
林吉良
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倉和股份有限公司
大陸商倉和精密製造(蘇州)有限公司
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Abstract

一種配合圖形之印刷網版,包括:網框;以及網布,固定於網框上且包括上下交錯排列之經線及緯線,交錯排列之經線及緯線於網布上形成複數個網結,而經線包括一原始經線線徑d1,緯線包括一原始緯線線徑d2;預定去紗圖形區,形成於網布上;以及高分子材料層,包覆網布,且高分子材料層上包括開口圖案,預定去紗圖形區及開口圖案中僅包括經線或緯線;其中,於網布上的網結處,經線包括一細化經線線徑d1’,緯線包括一細化緯線線徑d2’,且經線與緯線之間具有一旋轉角度。再者,本發明亦提供一種配合圖形之印刷網版的製作方法。A printing screen for matching graphics, comprising: a screen frame; and a screen cloth, which is fixed on the screen frame and includes warp threads and weft threads arranged staggered up and down, and the staggered warp threads and weft threads form a plurality of mesh knots on the mesh cloth, The warp thread includes an original warp thread diameter d1, the weft thread includes an original weft thread diameter d2; the predetermined yarn removal pattern area is formed on the mesh cloth; and the polymer material layer covers the mesh cloth and is on the polymer material layer. Including the opening pattern, the predetermined yarn removal pattern area and the opening pattern only include warp or weft; wherein, at the mesh knot on the mesh, the warp includes a thinned warp diameter d1', and the weft includes a thinned weft The wire diameter is d2', and there is a rotation angle between the warp and the weft. Furthermore, the present invention also provides a manufacturing method of a printing screen plate with graphics.

Description

配合圖形之印刷網版及其製作方法Printing screen plate with graphics and method of making the same

本發明係為一種印刷網版的結構及其製作方法,特別係指一種可配合圖形來調整經緯線角度的印刷網版。The invention relates to a structure of a printing screen and a manufacturing method thereof, in particular to a printing screen which can adjust the angles of warp and weft lines in conjunction with graphics.

在習知技術中,通常會應用印刷網版來印製太陽能電池的電極圖形,且目前要求的圖形越來越精細。然而,印刷網版的經緯線交錯網結處容易造成阻塞。因此,目前習知技術中會採用無網結設計,將圖形開口在兩條平行經線或緯線中,其透墨性增加,但印刷後線型高低起伏大,容易造成斷線或有阻抗過高等問題。In the prior art, a printing screen is usually used to print the electrode pattern of the solar cell, and the pattern required at present is getting more and more fine. However, the interlaced knots of the warp and weft lines of the printing screen are prone to blockage. Therefore, in the current conventional technology, a knotless design is adopted, and the graphics are opened in two parallel warp or weft lines, which increases the ink permeability. question.

另一方面,圖1為一示意圖,用以說明習知技術的印刷網版結構。請參照圖1,在習知技術中,印刷網版7會包括一網框70、一網布80以及形成在網布80上的高分子材料層90,而開口圖案901會形成在高分子材料層90上。在習知技術中會藉由蝕刻或雷射製程將開口圖案901中的經線801蝕刻去除,以避免在開口圖型901中形成經線801以及緯線803的網結。然而,在此習知技術的網版結構中,因開口圖案901為圖1所示出的太陽能指狀電極(Finger line),L形圖案的左邊直線部分會與緯線互相垂直,這樣的情況會讓印刷時油墨被緯線803阻擋,使印刷出來的圖形高低起伏大且容易使印刷出來的指狀電極圖形阻抗過高,發電效率低。On the other hand, FIG. 1 is a schematic diagram for illustrating the structure of the printing screen of the prior art. Referring to FIG. 1 , in the prior art, the printing screen 7 includes a screen frame 70 , a screen cloth 80 and a polymer material layer 90 formed on the screen cloth 80 , and an opening pattern 901 is formed on the polymer material on layer 90. In the prior art, the warp lines 801 in the opening pattern 901 are etched and removed by etching or a laser process, so as to avoid the formation of meshes of the warp lines 801 and the weft lines 803 in the opening pattern 901 . However, in the conventional screen structure, since the opening pattern 901 is the solar finger line shown in FIG. 1 , the left straight portion of the L-shaped pattern is perpendicular to the weft line. When printing, the ink is blocked by the weft 803, so that the printed pattern has large fluctuations, and it is easy to make the printed finger electrode pattern impedance too high, and the power generation efficiency is low.

此外,若將開口圖案901中的經線801去除,於開口圖案901的L形底邊中將僅剩緯線803,這樣的情況會讓印刷時油墨被緯線803阻擋,同樣地,如此會使印刷出來的圖形阻抗過高,發電效率低。In addition, if the warp 801 in the opening pattern 901 is removed, only the weft 803 will remain in the bottom edge of the L-shape of the opening pattern 901, which will cause the ink to be blocked by the weft 803 during printing. The output pattern impedance is too high and the power generation efficiency is low.

[發明所欲解決的課題] 由上述的先前技術可知,目前在開口圖案中採用經緯互相垂直編織無網結的印刷網版結構可印出較細線寬的圖案,但不能增加太陽能指狀電極效率,且有些圖形不適用於經緯互相垂直的網板結構中。因此,需要提供一種可配合圖形的旋轉經緯線紗的印刷網版,在達成開口圖案中無網結的同時也可印出較低高低差線路。 [Problems to be solved by the invention] From the above-mentioned prior art, it can be known that the printing screen structure in which the warp and weft are woven perpendicular to each other in the opening pattern can print a pattern with a thinner line width, but the efficiency of the solar finger electrode cannot be increased, and some patterns are not suitable for warp and weft. in mutually perpendicular stencil structures. Therefore, there is a need to provide a printing screen plate for rotating warp and weft yarns that can match graphics, which can print lines with lower height difference while achieving no mesh in the opening pattern.

[解決課題的技術手段] 一種配合圖形之印刷網版,包括:一網框;以及一網布,固定於該網框上且包括上下交錯排列之複數條經線及複數條緯線,交錯排列之該等經線及該等緯線於該網布上形成複數個網結,而該等經線的每一條包括一原始經線線徑d1,該等緯線的每一條包括一原始緯線線徑d2;至少一預定去紗圖形區,形成於該網布上;以及一高分子材料層,包覆該網布,且該高分子材料層上包括至少一開口圖案,且該至少一開口圖案位於該至少一預定去紗圖形區中,該至少一預定去紗圖形區及該至少一開口圖案中僅包括該等經線或該等緯線;其中,於該網布上的該等網結處,該等經線的每一條包括一細化經線線徑d1’,該等緯線的每一條包括一細化緯線線徑d2’,且該等經線與該等緯線之間具有一旋轉角度,該旋轉角度的公式為 arctan{ ((d1-d1’+d2-d2’)/2)/ d1’ }。 [Technical means to solve the problem] A printing screen for matching graphics, comprising: a screen frame; and a screen cloth, fixed on the screen frame and including a plurality of warp threads and a plurality of weft threads arranged staggered up and down, the warp threads and the The weft threads form a plurality of mesh knots on the mesh cloth, and each of the warp threads includes an original warp thread diameter d1, and each of the weft threads includes an original weft thread diameter d2; at least one predetermined yarn removal pattern area , formed on the mesh cloth; and a polymer material layer covering the mesh cloth, and the polymer material layer includes at least one opening pattern, and the at least one opening pattern is located in the at least one predetermined yarn removal pattern area , the at least one predetermined yarn removal pattern area and the at least one opening pattern only include the warp threads or the weft threads; wherein, at the mesh knots on the mesh cloth, each of the warp threads includes a The thinning warp diameter d1', each of the equilatitudes includes a thinning latitude diameter d2', and there is a rotation angle between the warp and the equiparallel, and the formula of the rotation angle is arctan{ ( (d1-d1'+d2-d2')/2)/d1' }.

較佳地,該細化經線線徑d1’為該原始經線線徑d1的51-99%,該細化緯線線徑d2’為該原始緯線線徑d2的51-99%。Preferably, the thinned warp diameter d1' is 51-99% of the original warp diameter d1, and the thinned weft diameter d2' is 51-99% of the original weft diameter d2.

較佳地,該網布為一複合式網布,該複合式網布包括一特多龍網布以及一金屬網布,該高分子材料層、該至少一預定去紗圖形區及以及至少一開口圖案皆設置於該金屬網布上。Preferably, the mesh is a composite mesh, the composite mesh includes a Tedlon mesh and a metal mesh, the polymer material layer, the at least one predetermined yarn removal pattern area, and at least one The opening patterns are all arranged on the metal mesh.

較佳地,至少一預定去紗圖形區的面積大小為該至少一開口圖案的面積大小的2倍至20倍。Preferably, the area of the at least one predetermined yarn removing pattern area is 2 to 20 times the area of the at least one opening pattern.

較佳地,該等經線及該等緯線的線徑為9-16µm。Preferably, the diameters of the warp threads and the weft threads are 9-16 µm.

較佳地,該旋轉角度為10度至40度的範圍中任一角度。Preferably, the rotation angle is any angle in the range of 10 degrees to 40 degrees.

另一方面,本發明亦提供一種配合圖形之印刷網版的製作方法,包括以下步驟:將複數條經線以及複數條緯線以上下交錯的方式編織以形成一網布,其中,該等經線的每一條包括一原始經線線徑d1,該等緯線的每一條包括一原始緯線線徑d2;扎壓該網布,使該等經線及該等緯線互相卡合,且於該網布上形成複數個網結;藉由蝕刻製程蝕刻該等網結,使該等網結處的該等經線的每一條形成一細化經線線徑d1’,以及該等緯線的每一條形成一細化緯線線徑d2’; 於該等網結處旋轉該等經線及該等緯線,使該等經線與該等緯線之間具有一旋轉角度,該旋轉角度的公式為 arctan{ ((d1-d1’+d2-d2’)/2)/ d1’ };將該等經線與該等緯線之間具有該旋轉角度的該網布拉伸固定至一網框上,以形成一印刷網版;於該網布上塗佈乳劑以形成一乳劑層,並於該網布上設置至少一預定去紗圖形區,且對該至少一預定去紗圖形區進行曝光顯影製程;藉由該蝕刻製程將該網布的該至少一預定去紗圖形區中的該等經線或該等緯線移除;將該網布上的該乳劑層移除;於該網布上塗佈高分子材料以形成一高分子材料層;以及藉由該蝕刻製程於該網布的該至少一預定去紗圖形區上形成至少一開口圖案。On the other hand, the present invention also provides a method for making a printing screen for matching graphics, comprising the steps of: weaving a plurality of warp threads and a plurality of weft threads in a staggered manner up and down to form a mesh, wherein the warp threads are Each of the wefts includes an original warp diameter d1, and each of the wefts includes an original weft diameter d2; tie and press the mesh, so that the warps and the wefts are engaged with each other, and the mesh is A plurality of mesh knots are formed thereon; the mesh knots are etched by an etching process, so that each of the warp threads at the mesh knots forms a thin warp wire diameter d1', and each of the weft threads is formed A thinning weft diameter d2'; Rotate the warp and the weft at the knots, so that there is a rotation angle between the warp and the weft. The formula of the rotation angle is arctan{ ( (d1-d1'+d2-d2')/2)/ d1'}; stretch and fix the mesh cloth with the rotation angle between the warp threads and the weft threads to a mesh frame to form a printing a screen plate; coating an emulsion on the mesh to form an emulsion layer, setting at least one predetermined yarn-removing pattern area on the mesh, and performing an exposure and developing process on the at least one predetermined yarn-removing pattern area; by The etching process removes the warp threads or the weft threads in the at least one predetermined yarn removal pattern area of the mesh cloth; removes the emulsion layer on the mesh cloth; coats a polymer on the mesh cloth material to form a polymer material layer; and at least one opening pattern is formed on the at least one predetermined yarn-removing pattern area of the mesh cloth by the etching process.

再者,在將該等經線以及該等緯線以上下交錯的方式編織以形成該網布的步驟中,進一步包括以下步驟:編織複數條特多龍經線與複數條特多龍緯線以形成一特多龍網布,編織複數條金屬經線以及複數條金屬緯線以形成一金屬網布,以及將該特多龍網布及該金屬網布壓合以形成一複合式網布,其中,該乳劑層、該高分子材料層、該至少一預定去紗圖形區及以及該至少一開口圖案皆設置於該金屬網布上。Furthermore, in the step of weaving the warp threads and the weft threads in a staggered manner up and down to form the mesh, the step further comprises the following steps: weaving a plurality of textolon warp threads and a plurality of textolon weft threads to form A T-Dollon mesh fabric, knitting a plurality of metal warp threads and a plurality of metal weft threads to form a metal mesh fabric, and pressing the T-Dollon mesh fabric and the metal mesh fabric to form a composite mesh fabric, wherein, The emulsion layer, the polymer material layer, the at least one predetermined yarn-removing pattern area and the at least one opening pattern are all disposed on the metal mesh.

較佳地,該至少一預定去紗圖形區的面積大小為該至少一開口圖案的面積大小的2倍至20倍,且該至少一開口圖案位於該至少一預定去紗圖形區中。Preferably, the area of the at least one predetermined yarn removing pattern area is 2 to 20 times the area size of the at least one opening pattern, and the at least one opening pattern is located in the at least one predetermined yarn removing pattern area.

較佳地,該細化經線線徑d1’為該原始經線線徑d1的51-99%,該細化緯線線徑d2’為該原始緯線線徑d2的51-99%。Preferably, the thinned warp diameter d1' is 51-99% of the original warp diameter d1, and the thinned weft diameter d2' is 51-99% of the original weft diameter d2.

較佳地,該等經線及該等緯線的線徑為9-16µm。Preferably, the diameters of the warp threads and the weft threads are 9-16 µm.

較佳地,該旋轉角度為10度至40度的範圍中任一角度。Preferably, the rotation angle is any angle in the range of 10 degrees to 40 degrees.

[發明功效] 由上述內容可知,本發明提供一種配合圖形之印刷網版及其製作方法,本發明藉由將網布上網結處的經線及緯線細線化,以利旋轉經線及緯線並產生旋轉角度,最後產生具有斜網的印刷網版,而開口圖案亦可形成在斜網的印刷網版上。本發明在開口圖案中僅包括經線或緯線,且因為開口圖案中的經線或緯線是斜網的狀態,所以對油墨的阻力較小,印製出來的圖形較精確且高低起伏較小,而可調整經緯線之間的旋轉角度的印刷網版亦可應用於各種形狀的開口圖案。 [Inventive effect] As can be seen from the above, the present invention provides a printing screen for matching graphics and a manufacturing method thereof. The present invention thins the warp and weft at the knots of the mesh to facilitate the rotation of the warp and the weft and generate a rotation angle, Finally, a printing screen with an inclined screen is produced, and the opening pattern can also be formed on the printing screen of the inclined screen. The present invention only includes warp or weft in the opening pattern, and because the warp or weft in the opening pattern is in the state of an oblique screen, the resistance to ink is small, the printed pattern is more accurate and the height is small. And the printing screen that can adjust the rotation angle between the warp and weft lines can also be applied to opening patterns of various shapes.

(第1實施例) 以下配合圖式及元件符號對本發明之實施方式做更詳細的說明,俾使熟習該項技藝者在研讀本說明書後能據以實施。 (1st embodiment) The embodiments of the present invention will be described in more detail below with reference to the drawings and component symbols, so that those skilled in the art can implement them after reading the description.

圖2為一示意圖,用以說明本發明一實施例的配合圖形之印刷網版的結構;圖3a為一示意圖,用以說明本發明一實施例的原始網結處的放大結構;圖3b為一示意圖,用以說明本發明一實施例的經蝕刻後的網結處的放大結構。請參照圖2、圖3a及圖3b,在本發明一實施例中,配合圖形之印刷網版1包括一網框10、一網布20、至少一預定去紗圖形區A1、以及一高分子材料層30。其中,至少一預定去紗圖形區A1形成於網布10上。FIG. 2 is a schematic diagram for illustrating the structure of a printing screen for matching graphics according to an embodiment of the present invention; FIG. 3 a is a schematic diagram for illustrating an enlarged structure of an original mesh knot according to an embodiment of the present invention; FIG. 3 b is a schematic diagram of A schematic diagram is used to illustrate the enlarged structure of the etched network node according to an embodiment of the present invention. 2, 3a and 3b, in an embodiment of the present invention, the printing screen 1 for matching graphics includes a screen frame 10, a screen cloth 20, at least a predetermined yarn removal pattern area A1, and a polymer Material layer 30 . Wherein, at least one predetermined yarn removal pattern area A1 is formed on the mesh cloth 10 .

網布20固定於網框10上且包括上下交錯排列之複數條經線201及複數條緯線203,交錯排列之經線201及緯線203於網布20上形成複數個網結205,且網布包括一刮刀面及一貼印面。由圖3a可得知,每一條經線201包括一原始經線線徑d1,每一條緯線203包括一原始緯線線徑d2。The mesh cloth 20 is fixed on the mesh frame 10 and includes a plurality of warp threads 201 and a plurality of weft threads 203 arranged staggered up and down. Including a scraper surface and a sticker surface. It can be known from FIG. 3a that each warp 201 includes an original warp diameter d1, and each weft 203 includes an original weft diameter d2.

高分子材料層30包覆網布20,且高分子材料層30上包括至少一開口圖案301,且至少一開口圖案301位於預定去紗圖形區A1中,例如可為預定去紗圖形區A1的中心區或其他地方,預定去紗圖形區A1及開口圖案301中僅包括經線201或緯線203,在圖2中是示出僅包括緯線203的狀態。此外,預定去紗圖形區A1的面積大小為開口圖案301的面積大小的2倍至20倍,以利開口圖案301的形成。再者,在本發明一實施例中,經線201或緯線203可為金屬材質,例如不銹鋼或鎢鋼。應了解的是,圖2中L形的開口圖案301是為了方便示意而對設置位置做了調整,其實際上是可位於預定去紗圖形區A1的中心或其他地方。The polymer material layer 30 covers the mesh cloth 20, and the polymer material layer 30 includes at least one opening pattern 301, and the at least one opening pattern 301 is located in the predetermined yarn removal pattern area A1, for example, it may be in the predetermined yarn removal pattern area A1. In the central area or other places, only the warp 201 or the weft 203 is included in the predetermined yarn removal pattern area A1 and the opening pattern 301, and FIG. 2 shows the state where only the weft 203 is included. In addition, the area of the predetermined yarn removal pattern area A1 is 2 to 20 times the area of the opening pattern 301 to facilitate the formation of the opening pattern 301 . Furthermore, in an embodiment of the present invention, the warp threads 201 or the weft threads 203 may be made of metal, such as stainless steel or tungsten steel. It should be understood that the L-shaped opening pattern 301 in FIG. 2 has been adjusted for its setting position for convenience of illustration, and it may actually be located in the center of the predetermined yarn removing pattern area A1 or other places.

其中,由圖3b可得知,於網布20上的網結205處,每一條經線201包括一細化經線線徑d1’,每一條緯線203包括一細化緯線線徑d2’,且經線201與緯線203之間具有一旋轉角度θ1,旋轉角度θ1的公式為 arctan{ ((d1-d1’+d2-d2’)/2)/ d1’ }。應了解的是,圖3b示出的細化線徑僅為方便示意,當經線201及緯線203旋轉後亦可緊密卡合在一起。Wherein, it can be known from FIG. 3b that at the mesh knot 205 on the mesh cloth 20, each warp 201 includes a thinned warp diameter d1', and each weft 203 includes a thinned weft diameter d2', And there is a rotation angle θ1 between the warp 201 and the weft 203 , and the formula of the rotation angle θ1 is arctan{((d1-d1'+d2-d2')/2)/d1'}. It should be understood that the thinned wire diameter shown in FIG. 3 b is only for convenience, and the warp wires 201 and the weft wires 203 can also be tightly snapped together after they are rotated.

換言之,在本發明一實施例中,會將網結205處的經線201及緯線203蝕刻細化,以利旋轉經線201及緯線203並在經線201及緯線203之間產生旋轉角度θ1,且旋轉角度θ1是依據經線201及緯線203細化後與原始線徑之間的線徑差而決定,線徑差即為d1-d1’、 d2-d2,線徑差與旋轉角度θ1之間的關係如下表1所示: 線徑差 旋轉角度θ1 2µm 10.3度 3µm 12.99度 4µm 23.96度 5µm 24.44度 7µm 37.87度 9µm 39.29度 表1 In other words, in an embodiment of the present invention, the warp 201 and the weft 203 at the mesh knot 205 are etched and thinned, so as to rotate the warp 201 and the weft 203 and generate the rotation angle θ1 between the warp 201 and the weft 203 , and the rotation angle θ1 is determined according to the wire diameter difference between the thinned warp 201 and the weft 203 and the original wire diameter, the wire diameter difference is d1-d1', d2-d2, the wire diameter difference and the rotation angle θ1 The relationship between them is shown in Table 1 below: wire diameter difference Rotation angle θ1 2µm 10.3 degrees 3µm 12.99 degrees 4µm 23.96 degrees 5µm 24.44 degrees 7µm 37.87 degrees 9µm 39.29 degrees Table 1

由上表1可知,旋轉角度θ1可為10度至40度的範圍中任一角度。因此,雖然本發明在開口圖案301中也是僅包括經線201或緯線203,但因為開口圖案301中的經線201或緯線203是斜網的狀態,所以網線於印刷時對油墨的阻力較小,印製出來的圖形較精確且高低起伏較小,尤其本發明可應用於各種形狀的開口圖案。再者,本發明的配合圖形之印刷網版1可適用於細線徑網版,即經線201及緯線203的線徑可為9-16µm,以配合更精細的圖案製作。As can be seen from Table 1 above, the rotation angle θ1 may be any angle in the range of 10 degrees to 40 degrees. Therefore, although the present invention also includes only the warp 201 or the weft 203 in the opening pattern 301, because the warp 201 or the weft 203 in the opening pattern 301 is in the state of an oblique screen, the resistance of the screen to the ink during printing is relatively high. Small, the printed pattern is more precise and less undulating, especially the present invention can be applied to opening patterns of various shapes. Furthermore, the printing screen 1 for matching graphics of the present invention can be applied to a fine wire diameter screen, that is, the wire diameter of the warp 201 and the weft 203 can be 9-16 μm, so as to be suitable for the production of finer patterns.

此外,在本發明一實施例中,細化線徑的程度以不超過原始線徑的50%為原則,以維持經緯線結構強度,例如細化經線線徑d1’為原始經線線徑d1的51-99%,細化緯線線徑d2’為原始緯線線徑d2的51-99%。若要蝕刻超過原始線徑的50%,則可改變網布20單位面積的目數,例如增加為360-380目、380-500目,以保持網布20的張力及結構強度。In addition, in an embodiment of the present invention, the degree of thinning the wire diameter is based on the principle of not exceeding 50% of the original wire diameter to maintain the structural strength of the warp and weft. For example, the thinning warp wire diameter d1' is the original warp wire diameter 51-99% of d1, and the thinned weft diameter d2' is 51-99% of the original weft diameter d2. If the etching exceeds 50% of the original wire diameter, the mesh number per unit area of the mesh cloth 20 can be changed, for example, increased to 360-380 mesh, 380-500 mesh, so as to maintain the tension and structural strength of the mesh cloth 20.

(第2實施例) 圖4為一示意圖,用以說明本發明另一實施例的配合圖形之印刷網版的結構。請參照圖4,在本發明另一實施例中,經線201是以平行於空間中Y軸的方式進行編織,而緯線203則是以傾斜的方式編織。類似地,網布20上的網結處,每一條經線201包括一細化經線線徑d1’,每一條緯線203包括一細化緯線線徑d2’,且經線201與緯線203之間具有一旋轉角度θ1,旋轉角度θ1的公式為 arctan{ ((d1-d1’+d2-d2’)/2)/ d1’ }。圖4中示出的開口圖案303的結構更有利於印刷指狀式電極。 (Second embodiment) FIG. 4 is a schematic diagram for explaining the structure of the printing screen for matching graphics according to another embodiment of the present invention. Referring to FIG. 4 , in another embodiment of the present invention, the warp 201 is woven parallel to the Y-axis in space, and the weft 203 is woven obliquely. Similarly, at the mesh knot on the mesh cloth 20, each warp 201 includes a thinned warp diameter d1', each weft 203 includes a thinned weft diameter d2', and the distance between the warp 201 and the weft 203 is There is a rotation angle θ1 between them, and the formula of the rotation angle θ1 is arctan{ ((d1-d1'+d2-d2')/2)/d1'}. The structure of the opening pattern 303 shown in FIG. 4 is more favorable for printing finger electrodes.

(第3實施例) 圖5為一示意圖,用以說明本發明再一實施例的配合圖形之印刷網版的結構。請參照圖5,在本發明再一實施例中,配合圖形之印刷網版3的結構可包括一複合式網布,複合式網布包括一特多龍網布200以及一金屬網布202,特多龍網布200與金屬網布202之間會形成一複合邊204。高分子材料層30、一預定去紗圖形區A1、一預定去紗圖形區A2以及至少一開口圖案303皆設置於金屬網布202上。 (third embodiment) FIG. 5 is a schematic diagram for illustrating the structure of a printing screen plate with graphics according to another embodiment of the present invention. Referring to FIG. 5 , in yet another embodiment of the present invention, the structure of the printing screen 3 matching the graphics may include a composite mesh, and the composite mesh includes a Tedlon mesh 200 and a metal mesh 202. A composite edge 204 is formed between the Tedolon mesh cloth 200 and the metal mesh cloth 202 . The polymer material layer 30 , a predetermined yarn removal pattern area A1 , a predetermined yarn removal pattern area A2 and at least one opening pattern 303 are all disposed on the metal mesh cloth 202 .

此外,在金屬網布202中,經線201是以平行於空間中Y軸的方式進行編織,而緯線203則是以傾斜的方式編織。類似地,金屬網布202上的網結處,每一條經線201包括一細化經線線徑d1’,每一條緯線203包括一細化緯線線徑d2’,且經線201與緯線203之間具有一旋轉角度θ1,旋轉角度θ1的公式為 arctan{ ((d1-d1’+d2-d2’)/2)/ d1’ }。圖5中示出的複合式網布形式及開口圖案303的結構更有利於印刷指狀式電極且可進一步省下網版的製作成本。In addition, in the metal mesh cloth 202, the warp threads 201 are woven in a manner parallel to the Y axis in space, and the weft threads 203 are woven in an oblique manner. Similarly, at the mesh knots on the metal mesh cloth 202, each warp 201 includes a thinned warp diameter d1', each weft 203 includes a thinned weft diameter d2', and the warp 201 and the weft 203 There is a rotation angle θ1 between them, and the formula of the rotation angle θ1 is arctan{ ((d1-d1'+d2-d2')/2)/d1'}. The composite mesh form and the structure of the opening pattern 303 shown in FIG. 5 are more conducive to printing finger electrodes and can further save the production cost of the mesh.

(第4實施例) 圖6為一流程圖,用以說明本發明一實施例的配合圖形之印刷網版的製作方法;圖7為一示意圖,用以說明本發明一實施例的配合圖形之印刷網版的結構。請參照圖2、圖3a、圖3b、圖6及圖7,本發明一實施例的配合圖形之印刷網版的製作方法包括步驟S10-步驟S100,步驟S10為:將複數條經線201以及複數條緯線203以上下交錯的方式編織以形成一網布20,其中,每一條經線包括一原始經線線徑d1,每一條緯線包括一原始緯線線徑d2;步驟S20為:扎壓網布20,使經線201及緯線203互相卡合,且於網布20上形成複數個網結205;步驟S30為:藉由蝕刻製程蝕刻網結205,使網結205處的每一條經線201形成一細化經線線徑d1’,以及每一條緯線203形成一細化緯線線徑d2’。 (4th embodiment) FIG. 6 is a flow chart for illustrating a method of making a printing screen plate with graphics according to an embodiment of the present invention; FIG. 7 is a schematic diagram for illustrating the structure of a printing screen plate with graphics according to an embodiment of the present invention. Please refer to FIG. 2 , FIG. 3 a , FIG. 3 b , FIG. 6 and FIG. 7 , a method for manufacturing a printing screen plate with graphics according to an embodiment of the present invention includes steps S10 to S100 . A plurality of weft threads 203 are woven in a staggered manner up and down to form a mesh cloth 20, wherein each warp thread includes an original warp thread diameter d1, and each weft thread includes an original weft thread diameter d2; Step S20 is: tying and pressing the mesh cloth 20, the warp threads 201 and the weft threads 203 are engaged with each other, and a plurality of mesh knots 205 are formed on the mesh cloth 20; step S30 is: etching the mesh knots 205 by an etching process, so that each warp thread at the mesh knot 205 is etched 201 forms a thinned warp diameter d1', and each weft 203 forms a thinned weft diameter d2'.

步驟S40為:於網結205處旋轉經線201及緯線203,使經線201與緯線203之間具有一旋轉角度θ1,旋轉角度θ1的公式為 arctan{ ((d1-d1’+d2-d2’)/2)/ d1’ };步驟S50為:將經線201與緯線205之間具有旋轉角度θ1的網布20拉伸固定至一網框10上,以形成一印刷網版;步驟S60為:於網布20上塗佈乳劑以形成一乳劑層40,並於網布20上設置至少一預定去紗圖形區A1,且對預定去紗圖形區A1進行曝光顯影製程;步驟S70為:藉由蝕刻製程將網布20的預定去紗圖形區A1中的經線201或緯線203移除,移除後的結構如圖5所示;步驟S80為:將網布20上的乳劑層40移除;步驟S90為:於網布20上塗佈高分子材料以形成一高分子材料層30;以及步驟S100為:藉由蝕刻製程於網布20的至少一預定去紗圖形區A1上形成至少一開口圖案301。Step S40 is: rotating the warp 201 and the weft 203 at the mesh knot 205, so that there is a rotation angle θ1 between the warp 201 and the weft 203, and the formula of the rotation angle θ1 is arctan{ ((d1-d1'+d2-d2 ')/2)/d1'}; Step S50 is: stretching and fixing the mesh 20 with a rotation angle θ1 between the warp 201 and the weft 205 on a screen frame 10 to form a printing screen; Step S60 For: coating the emulsion on the mesh cloth 20 to form an emulsion layer 40, and setting at least one predetermined yarn removal pattern area A1 on the mesh cloth 20, and performing the exposure and development process on the predetermined yarn removal pattern area A1; Step S70 is: The warp thread 201 or the weft thread 203 in the predetermined yarn removal pattern area A1 of the mesh cloth 20 is removed by an etching process, and the removed structure is shown in FIG. 5 ; step S80 is: removing the emulsion layer 40 on the mesh cloth 20 removing; step S90 is: coating a polymer material on the mesh cloth 20 to form a polymer material layer 30 ; and step S100 is: forming on at least one predetermined yarn removal pattern area A1 of the mesh cloth 20 by an etching process At least one opening pattern 301 is provided.

此外,類似的,在步驟10中,經線201及緯線203的原始線徑可為9-16µm的範圍中任一數值。在步驟S30中,細化經線線徑d1’為原始經線線徑d1的51-99%,細化緯線線徑d2’為原始緯線線徑d2的51-99%。在步驟S40中,旋轉角度θ1為10度至40度的範圍中任一角度。在步驟S60中,可設定預定去紗圖形區A1的面積大小為開口圖案301的面積大小的2倍至20倍,且開口圖案301是位於預定去紗圖形區A1中。在步驟S70及步驟S100中的蝕刻製程可為乾式蝕刻,例如雷射蝕刻製程或濕式蝕刻,例如酸鹼溶液蝕刻。In addition, similarly, in step 10, the original diameters of the warp threads 201 and the weft threads 203 can be any value in the range of 9-16 μm. In step S30, the thinning warp diameter d1' is 51-99% of the original warp diameter d1, and the thinning weft diameter d2' is 51-99% of the original weft diameter d2. In step S40, the rotation angle θ1 is any angle in the range of 10 degrees to 40 degrees. In step S60, the area of the predetermined yarn removal pattern area A1 can be set to be 2 to 20 times the area of the opening pattern 301, and the opening pattern 301 is located in the predetermined yarn removal pattern area A1. The etching process in step S70 and step S100 may be dry etching, such as a laser etching process, or wet etching, such as acid-base solution etching.

另一方面,請參照圖5,在另一實施例中,步驟S10進一步包括以下步驟:編織複數條特多龍經線與複數條特多龍緯線以形成一特多龍網布200,編織複數條金屬經線以及複數條金屬緯線以形成一金屬網布202,以及將特多龍網布200及金屬網布204壓合以形成一複合式網布,其中,在後續的製程步驟中,乳劑層40、高分子材料層30、至少一預定去紗圖形區A1及以及至少一開口圖案303皆設置於金屬網布204上。 On the other hand, please refer to FIG. 5, in another embodiment, step S10 further includes the following steps: weaving a plurality of textolon warp threads and a plurality of textolon weft threads to form a textolon mesh 200, weaving a plurality of A metal warp and a plurality of metal wefts are formed to form a metal mesh 202, and the Tedolon mesh 200 and the metal mesh 204 are pressed together to form a composite mesh. In the subsequent process steps, the emulsion The layer 40 , the polymer material layer 30 , at least one predetermined yarn removing pattern area A1 and at least one opening pattern 303 are all disposed on the metal mesh cloth 204 .

[產業上的可利用性] [Industrial Availability]

由本發明的上述內容可知,本發明提供一種配合圖形之印刷網版及其製作方法,本發明藉由將網布上網結處的經線及緯線蝕刻細化,以利旋轉經線及緯線並產生旋轉角度,以產生具有斜網的印刷網版,而開口圖案亦可形成在斜網的印刷網版上,且旋轉角度可因應實際需求而作調整。本發明在開口圖案中僅包括經線或緯線,且因為開口圖案中的經線或緯線是斜網的狀態,所以對油墨的阻力較小,印製出來的圖形較精確且高低起伏較小、阻抗較低以及發電效率高,且可調整經緯線之間的旋轉角度的印刷網版亦可應用於各種形狀的開口圖案。再者,本發明的配合圖形之印刷網版可適用於細線徑網版,例如線徑為9-16μm,以配合更精細的圖案製作。因此本發明適用於印刷網版的產業中。 As can be seen from the above content of the present invention, the present invention provides a printing screen plate with graphics and a manufacturing method thereof. The present invention refines the warp and weft lines at the knots of the mesh cloth by etching, so as to facilitate the rotation of the warp and weft lines and generate The rotation angle is used to generate a printing screen with an oblique screen, and the opening pattern can also be formed on the printing screen of the inclined screen, and the rotation angle can be adjusted according to actual needs. The present invention only includes warp or weft in the opening pattern, and because the warp or weft in the opening pattern is in the state of an oblique screen, the resistance to ink is small, the printed pattern is more accurate, and the fluctuations are small. The printing screen, which has low impedance and high power generation efficiency, and can adjust the rotation angle between the warp and weft lines, can also be applied to opening patterns of various shapes. Furthermore, the printing screen for matching graphics of the present invention can be applied to a screen with fine wire diameter, for example, the wire diameter is 9-16 μm, so as to match the production of finer patterns. Therefore, the present invention is applicable to the industry of printing screen plates.

1:配合圖形之印刷網版 1: Printing screen with graphics

7:印刷網版 7: Printing screen

10:網框 10: Net frame

20:網布 20: Mesh

30:高分子材料層 30: polymer material layer

40:乳劑層 40: Emulsion layer

70:網框 70: net frame

80:網布 80: Mesh

90:高分子材料層 90: polymer material layer

200:特多龍網布 200: Tedolon mesh

201:經線 201: Warp

202:金屬網布 202: Metal mesh

203:緯線 203: Weft

204:複合邊 204: Compound Edge

205:網結 205: Net Knot

301:開口圖案 301: Opening Pattern

303:開口圖案 303: Opening Pattern

801:經線 801: Warp

803:緯線 803: Weft

901:開口圖案 901: Opening Pattern

A1:預定去紗圖形區 A1: Scheduled yarn removal graphics area

d1:原始經線線徑 d1: original warp diameter

d2:原始緯線線徑 d2: original weft diameter

d1’:細化經線線徑 d1': thin warp diameter

d2’:細化緯線線徑 d2': thin weft diameter

θ1:旋轉角度 θ1: rotation angle

S10-S100:步驟 S10-S100: Steps

本領域中具有通常知識者在參照附圖閱讀下方的詳細說明後,可以對本發明的各種態樣以及其具體的特徵與優點有更良好的了解,其中,該些附圖包括: 圖1係習知技術的印刷網版的結構示意圖。 圖2係本發明一實施例的配合圖形之印刷網版的結構示意圖。 圖3a係本發明一實施例的原始網結處的放大結構示意圖。 圖3b係本發明一實施例的經蝕刻後的網結處的放大結構示意圖。 圖4係本發明另一實施例的配合圖形之印刷網版的結構示意圖。 圖5係本發明再一實施例的配合圖形之印刷網版的結構示意圖。 圖6係本發明一實施例的配合圖形之印刷網版的製作方法流程圖。 圖7係本發明一實施例的配合圖形之印刷網版的結構示意圖。 Those skilled in the art may have a better understanding of various aspects of the present invention and its specific features and advantages after reading the following detailed description with reference to the accompanying drawings, wherein the drawings include: FIG. 1 is a schematic structural diagram of a conventional printing screen. FIG. 2 is a schematic structural diagram of a printing screen for matching graphics according to an embodiment of the present invention. FIG. 3 a is an enlarged schematic structural diagram of an original network node according to an embodiment of the present invention. FIG. 3b is an enlarged schematic view of the structure of the etched network node according to an embodiment of the present invention. FIG. 4 is a schematic structural diagram of a printing screen for matching graphics according to another embodiment of the present invention. FIG. 5 is a schematic structural diagram of a printing screen for matching graphics according to another embodiment of the present invention. FIG. 6 is a flowchart of a method for manufacturing a printing screen plate with graphics according to an embodiment of the present invention. FIG. 7 is a schematic structural diagram of a printing screen for matching graphics according to an embodiment of the present invention.

1:配合圖形之印刷網版 1: Printing screen with graphics

10:網框 10: Net frame

20:網布 20: Mesh

30:高分子材料層 30: polymer material layer

201:經線 201: Warp

203:緯線 203: Weft

205:網結 205: Net Knot

301:開口圖案 301: Opening Pattern

A1:預定去紗圖形區 A1: Scheduled yarn removal graphics area

θ1:旋轉角度 θ1: rotation angle

Claims (12)

一種配合圖形之印刷網版,包括:一網框;以及一網布,固定於該網框上且包括上下交錯排列之複數條經線及複數條緯線,交錯排列之該等經線及該等緯線於該網布上形成複數個網結,而該等經線的每一條包括一原始經線線徑d1,該等緯線的每一條包括一原始緯線線徑d2;至少一預定去紗圖形區,形成於該網布上;以及一高分子材料層,包覆該網布,且該高分子材料層上包括至少一開口圖案,且該至少一開口圖案位於該至少一預定去紗圖形區中,該至少一預定去紗圖形區及該至少一開口圖案中僅包括該等經線或該等緯線;其中,於該網布上的該等網結處,該等經線的每一條包括一細化經線線徑d1’,該等緯線的每一條包括一細化緯線線徑d2’,且該等經線與該等緯線之間具有一旋轉角度,該旋轉角度的公式為arctan{((d1-d1’+d2-d2’)/2)/d1’}。 A printing screen for matching graphics, comprising: a screen frame; and a screen cloth, fixed on the screen frame and including a plurality of warp threads and a plurality of weft threads arranged staggered up and down, the warp threads and the The weft threads form a plurality of mesh knots on the mesh cloth, and each of the warp threads includes an original warp thread diameter d1, and each of the weft threads includes an original weft thread diameter d2; at least one predetermined yarn removal pattern area , formed on the mesh cloth; and a polymer material layer covering the mesh cloth, and the polymer material layer includes at least one opening pattern, and the at least one opening pattern is located in the at least one predetermined yarn removal pattern area , the at least one predetermined yarn removal pattern area and the at least one opening pattern only include the warp threads or the weft threads; wherein, at the mesh knots on the mesh cloth, each of the warp threads includes a The thinned warp diameter d1', each of the isoparallel lines includes a thinned weft diameter d2', and there is a rotation angle between the warp and the isoparallel, and the formula of the rotation angle is arctan{( (d1-d1'+d2-d2')/2)/d1'}. 如請求項1之配合圖形之印刷網版,其中,該細化經線線徑d1’為該原始經線線徑d1的51-99%,該細化緯線線徑d2’為該原始緯線線徑d2的51-99%。 The printing screen for matching graphics of claim 1, wherein the thinned warp diameter d1' is 51-99% of the original warp diameter d1, and the thinned weft diameter d2' is the original weft 51-99% of diameter d2. 如請求項1之配合圖形之印刷網版,其中,該網布為一複合式網布,該複合式網布包括一特多龍網布以及一金屬網布,該高分子材料層、該至少一預定去紗圖形區及以及至少一開口圖案皆設置於該金屬網布上。 The printing screen for matching graphics of claim 1, wherein the mesh is a composite mesh, the composite mesh includes a Tedlon mesh and a metal mesh, the polymer material layer, the at least A predetermined yarn removal pattern area and at least one opening pattern are arranged on the metal mesh cloth. 如請求項1之配合圖形之印刷網版,其中,該至少一預定去紗圖形區的面積大小為該至少一開口圖案的面積大小的2倍至20倍。 The printing screen for matching graphics according to claim 1, wherein the area of the at least one predetermined yarn-removing pattern area is 2 to 20 times the area of the at least one opening pattern. 如請求項1之配合圖形之印刷網版,其中,該等經線及該等緯線的線徑為9-16μm。 The printing screen for matching graphics according to claim 1, wherein the diameters of the warp threads and the weft threads are 9-16 μm. 如請求項1之配合圖形之印刷網版,其中,該旋轉角度為10度至40度的範圍中任一角度。 The printing screen for matching graphics according to claim 1, wherein the rotation angle is any angle in the range of 10 degrees to 40 degrees. 一種配合圖形之印刷網版的製作方法,包括以下步驟:將複數條經線以及複數條緯線以上下交錯的方式編織以形成一網布,其中,該等經線的每一條包括一原始經線線徑d1,該等緯線的每一條包括一原始緯線線徑d2;扎壓該網布,使該等經線及該等緯線互相卡合,且於該網布上形成複數個網結;藉由蝕刻製程蝕刻該等網結,使該等網結處的該等經線的每一條形成一細化經線線徑d1’,以及該等緯線的每一條形成一細化緯線線徑d2’;於該等網結處旋轉該等經線及該等緯線,使該等經線與該等緯線之間具有一旋轉角度,該旋轉角度的公式為arctan{((d1-d1’+d2-d2’)/2)/d1’};將該等經線與該等緯線之間具有該旋轉角度的該網布拉伸固定至一網框上,以形成一印刷網版;於該網布上塗佈乳劑以形成一乳劑層,並於該網布上設置至少一預定去紗圖形區,且對該至少一預定去紗圖形區進行曝光顯影製程;藉由該蝕刻製程將該網布的該至少一預定去紗圖形區中的該等經線或該等緯線移除;將該網布上的該乳劑層移除;於該網布上塗佈高分子材料以形成一高分子材料層;以及藉由該蝕刻製程於該網布的該至少一預定去紗圖形區上形成至少一開口圖案。 A method for making a printing screen for matching graphics, comprising the steps of: weaving a plurality of warp threads and a plurality of weft threads in a staggered manner up and down to form a mesh, wherein each of the warp threads includes an original warp thread Wire diameter d1, each of the weft yarns includes an original weft wire diameter d2; tie and press the mesh cloth to make the warp threads and the weft threads interlock with each other, and form a plurality of mesh knots on the mesh cloth; The mesh knots are etched by an etching process, so that each of the warp threads at the mesh knots forms a thinned warp diameter d1', and each of the wefts forms a thinned weft diameter d2' ; Rotate the meridians and the latitudes at the knots so that there is a rotation angle between the meridians and the equilatitudes, and the formula for the rotation angle is arctan{((d1-d1'+d2- d2')/2)/d1'}; stretch and fix the mesh with the rotation angle between the warp and the weft to a screen frame to form a printing screen; on the mesh Coating emulsion on it to form an emulsion layer, and setting at least one predetermined yarn-removing pattern area on the mesh cloth, and performing an exposure and developing process on the at least one predetermined yarn-removing pattern area; The warp threads or the weft threads in the at least one predetermined yarn removal pattern area are removed; the emulsion layer on the mesh cloth is removed; the mesh cloth is coated with a polymer material to form a polymer material layer ; and at least one opening pattern is formed on the at least one predetermined yarn removal pattern area of the mesh cloth by the etching process. 如請求項7之配合圖形之印刷網版的製作方法,其中,在將該等經線以及該等緯線以上下交錯的方式編織以形成該網布的步驟中,進一步包括以下步驟:編織複數條特多龍經線與複數條特多龍緯線以形成一特多龍網布,編織複數條金屬經線以及複數條金屬緯線以形成一金屬網布,以及將該 特多龍網布及該金屬網布壓合以形成一複合式網布,其中,該乳劑層、該高分子材料層、該至少一預定去紗圖形區及以及該至少一開口圖案皆設置於該金屬網布上。 As claimed in claim 7, the method for making a printing screen with matching graphics, wherein in the step of weaving the warp threads and the weft threads in a staggered manner up and down to form the mesh, further comprises the following steps: weaving a plurality of Tedlon warp and a plurality of Tedlon wefts to form a Tedlon mesh, weaving a plurality of metal warps and a plurality of metal wefts to form a metal mesh, and the The Tedlon mesh and the metal mesh are pressed together to form a composite mesh, wherein the emulsion layer, the polymer material layer, the at least one predetermined yarn removal pattern area and the at least one opening pattern are all arranged on the on the metal mesh. 如請求項7之配合圖形之印刷網版的製作方法,其中,該至少一預定去紗圖形區的面積大小為該至少一開口圖案的面積大小的2倍至20倍,且該至少一開口圖案位於該至少一預定去紗圖形區中。 The method for producing a printing screen with matching graphics according to claim 7, wherein the area of the at least one predetermined yarn-removing pattern area is 2 to 20 times the area of the at least one opening pattern, and the at least one opening pattern is in the at least one predetermined yarn removal pattern area. 如請求項7之配合圖形之印刷網版的製作方法,其中,該細化經線線徑d1’為該原始經線線徑d1的51-99%,該細化緯線線徑d2’為該原始緯線線徑d2的51-99%。 The method for making a printing screen plate with graphics according to claim 7, wherein the thinned warp diameter d1' is 51-99% of the original warp diameter d1, and the thinned weft diameter d2' is the 51-99% of the original weft diameter d2. 如請求項7之配合圖形之印刷網版的製作方法,其中,該等經線及該等緯線的線徑為9-16μm。 The method for making a printing screen with graphics according to claim 7, wherein the diameters of the warp threads and the weft threads are 9-16 μm. 如請求項7之配合圖形之印刷網版的製作方法,其中,該旋轉角度為10度至40度的範圍中任一角度。 The method for producing a printing screen plate with graphics according to claim 7, wherein the rotation angle is any angle in the range of 10 degrees to 40 degrees.
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TW201825299A (en) * 2017-01-09 2018-07-16 倉和股份有限公司 Screen plate structure for screen printing of interdigitated electrodes of solar cell and manufacturing method thereof capable of reducing impedance of interdigitated electrodes after screen printing to achieve high power generation efficiency
CN111770839A (en) * 2018-06-15 2020-10-13 米塔尼梅克罗尼株式会社 Method for manufacturing screen mask and exposure apparatus

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Publication number Priority date Publication date Assignee Title
US20150096451A1 (en) * 2012-06-14 2015-04-09 Gallus Ferd. Rueesch Ag Flat screen material and printing screen
TW201808654A (en) * 2016-08-16 2018-03-16 倉和股份有限公司 Method for preparing screen plate with composite material mesh whereby the composite mesh cloth can be used so that the finger-like electrode patterns do not fall on the crossing nodes of warp and weft threads, so as to avoid the occurrence of print breakage when applying screen printing to solar cells
TW201825299A (en) * 2017-01-09 2018-07-16 倉和股份有限公司 Screen plate structure for screen printing of interdigitated electrodes of solar cell and manufacturing method thereof capable of reducing impedance of interdigitated electrodes after screen printing to achieve high power generation efficiency
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