CN106274026A - 360 mesh reel off raw silk from cocoons and knot an edition mask-making technology without net - Google Patents
360 mesh reel off raw silk from cocoons and knot an edition mask-making technology without net Download PDFInfo
- Publication number
- CN106274026A CN106274026A CN201610651938.9A CN201610651938A CN106274026A CN 106274026 A CN106274026 A CN 106274026A CN 201610651938 A CN201610651938 A CN 201610651938A CN 106274026 A CN106274026 A CN 106274026A
- Authority
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- China
- Prior art keywords
- screen cloth
- cocoons
- raw silk
- net
- knot
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41C—PROCESSES FOR THE MANUFACTURE OR REPRODUCTION OF PRINTING SURFACES
- B41C1/00—Forme preparation
- B41C1/14—Forme preparation for stencil-printing or silk-screen printing
Abstract
The invention discloses a kind of 360 mesh to reel off raw silk from cocoons and knot an edition mask-making technology without net, the screen cloth being used for making 360 mesh of solar battery sheet printing screen plate is carried out process of reeling off raw silk from cocoons, process of reeling off raw silk from cocoons pumps 13 horizontal screen cloth yarns by hand continuously according to every 24 screen cloth yarns, longitudinal screen cloth yarn keeps constant, obtain the screen cloth that reels off raw silk from cocoons, use and be fixed on screen frame complete to throw the net by twice stretching of polyurethane screen cloth by this screen cloth that reels off raw silk from cocoons without net knot tool, carry out tension force homogenization after throwing the net and process acquisition 360 mesh and reel off raw silk from cocoons and knot version without net.This 360 mesh reel off raw silk from cocoons without net knot edition mask-making technology solve 360 mesh screen cloth nets knot affect thin grid a difficult problem, changing traditional making half tone technique, thin grid avoid screen cloth net knot, make and knot version without net, improve the plumpness of outward appearance after cell piece prints, and the cell piece conversion efficiency after printing.
Description
Technical field
The invention belongs to solar battery sheet printing technology, particularly relate to a kind of 360 mesh and reel off raw silk from cocoons without net knot
Half tone mask-making technology.
Background technology
The anelectrode half tone being traditionally used for solar energy printing is all to tilt certain angle with screen cloth to open on aluminum frame, so
It is made by coating, printing down, development, the existing solar battery sheet printing technology width requirement to the thin grid of anelectrode
Thinner, in existing industry, the printing width to the thin grid of anelectrode requires at 28-35 micron and oriented thinner
Direction develop, and traditional half tone technology is to have certain angle of inclination due to screen cloth used, and the warp of screen cloth and latitude
Line has intertwined point (net knot), and it is development dead band that coated rear net knot position there are about the region of more than 35 × 35 microns, when printing down
Thin grid fall to tying at net and will result in pattern development and do not go out, and cause the thin gate pattern of half tone to disconnect, will result in anelectrode after printing
Thin grid break grid, thus cause cell piece printing outward appearance and conversion efficiency to be deteriorated.
Summary of the invention
In order to overcome drawbacks described above, the invention provides a kind of 360 mesh and reel off raw silk from cocoons and knot an edition mask-making technology without net, solve 360
Mesh screen cloth net knot affects a difficult problem for thin grid.
The present invention is to solve that its technical problem be the technical scheme is that
A kind of 360 mesh reel off raw silk from cocoons and knot an edition mask-making technology without net, comprise the following steps:
Step 1, screen cloth reels off raw silk from cocoons: the screen cloth being used for making 360 mesh of solar battery sheet printing screen plate is carried out place of reeling off raw silk from cocoons
Reason, process of reeling off raw silk from cocoons is according to every the manual 1-3 root horizontal screen cloth yarn that pumps continuously of 24 screen cloth yarns, and longitudinal screen cloth yarn keeps
Constant, obtain the screen cloth that reels off raw silk from cocoons;
Step 2, throws the net: be first laid in by the described screen cloth that reels off raw silk from cocoons without on net knot tool, then by this screen cloth and without net of reeling off raw silk from cocoons
Knot tool is laid on the polyurethane screen cloth with tension force, and is bonded the edge of this reel off raw silk from cocoons screen cloth and polyurethane screen cloth,
Again stretch described polyurethane screen cloth after bonding, this nothing net knot tool is positioned on screen frame, makes polyurethane screen cloth edge
It is bonded on screen frame, and the horizontal direction of the screen cloth that reels off raw silk from cocoons described in making is consistent with printing thin gate figure, and this screen cloth that reels off raw silk from cocoons occupy institute
State the center of screen frame, then remove without net knot tool, and the shown screen cloth polyurethane screen cloth in addition to edge that reels off raw silk from cocoons is wiped out,
Complete to throw the net, it is thus achieved that what edge was fixed on screen frame reel off raw silk from cocoons screen cloth;
Step 3, even tension: the screen cloth after throwing the net is rolled by RT roll unit, so that the net after throwing the net
Cloth even tension, it is thus achieved that 360 mesh reel off raw silk from cocoons and knot version without net.
As a further improvement on the present invention, in described step 1, process of reeling off raw silk from cocoons is according to manual every 24 screen cloth yarns
Pumping 1 horizontal screen cloth yarn continuously, longitudinal screen cloth yarn keeps constant, obtains the screen cloth that reels off raw silk from cocoons.
As a further improvement on the present invention, in described step 1, process of reeling off raw silk from cocoons is according to manual every 24 screen cloth yarns
Pumping 2 horizontal screen cloth yarns continuously, longitudinal screen cloth yarn keeps constant, obtains the screen cloth that reels off raw silk from cocoons.
As a further improvement on the present invention, in described step 1, process of reeling off raw silk from cocoons is according to manual every 24 screen cloth yarns
Pumping 3 horizontal screen cloth yarns continuously, longitudinal screen cloth yarn keeps constant, obtains the screen cloth that reels off raw silk from cocoons.
As a further improvement on the present invention, in described step 2, by described reel off raw silk from cocoons screen cloth and without net knot tool lay
On the polyurethane screen cloth with 10-20N tension force, again stretch described polyurethane screen cloth after bonding to tension force 20-30N.
As a further improvement on the present invention, in described step 2, described in reel off raw silk from cocoons screen cloth and the surrounding of polyurethane screen cloth
Edge is bonded by super glue, and described polyurethane screen cloth edge is bonded on screen frame by super glue.
As a further improvement on the present invention, in described step 3, the screen cloth after throwing the net is carried out by RT roll unit
Rolling for 50-200 time, roller and screen cloth pressure are maintained at 3-5kG, stand and place 20-26 hour after rolling.
The invention has the beneficial effects as follows: this 360 mesh reels off raw silk from cocoons and knots without net that to solve the knot impact of screen cloth net thin for an edition mask-making technology
A difficult problem for grid, changes traditional making half tone technique, and thin grid avoid screen cloth net knot, make and knot version without net, improves cell piece and prints
The plumpness of outward appearance after brush, makes the cell piece conversion efficiency after printing improve about 0.20%.
Accompanying drawing explanation
Fig. 1 is the structural representation that 1 screen cloth weft yams taken out by 360 mesh screen cloths of the present invention;
Fig. 2 is the structural representation that 2 screen cloth weft yams taken out by 360 mesh screen cloths of the present invention;
Fig. 3 is the structural representation that 3 screen cloth weft yams taken out by 360 mesh screen cloths of the present invention;
Fig. 4 is picture after tradition screen painting;
Picture after the nothing net knot screen painting of Fig. 5 this employing present invention;
Fig. 6 is that the present invention prints thin gate pattern with screen cloth line relative to the location drawing;
Fig. 7 be the thin gate pattern of traditional printing with screen cloth line relative to the location drawing.
In conjunction with accompanying drawing, make the following instructions:
1 reels off raw silk from cocoons the horizontal screen cloth yarn of screen cloth 11
12 longitudinal screen cloth yarns 2 print thin gate pattern
3 screen cloth lines
Detailed description of the invention
In conjunction with accompanying drawing, the present invention is elaborated, but protection scope of the present invention is not limited to following embodiment, the most in every case
The simple equivalence change made with scope of the present invention patent and description and modification, the most still belong to patent of the present invention and contain
Within the scope of lid.
A kind of 360 mesh reel off raw silk from cocoons and knot an edition mask-making technology without net, comprise the following steps:
Step 1, screen cloth reels off raw silk from cocoons: the screen cloth being used for making 360 mesh of solar battery sheet printing screen plate is carried out place of reeling off raw silk from cocoons
Reason, process of reeling off raw silk from cocoons is according to every the manual 1-3 root horizontal screen cloth yarn 11 that pumps continuously of 24 screen cloth yarns, longitudinal screen cloth yarn 12
Keeping constant, obtain the screen cloth 1 that reels off raw silk from cocoons, refering to Fig. 1-3, being that the every 24 screen cloth yarns of 360 mesh screen cloths are manual in Fig. 1 pumps 1 horizontal stroke
To the structural representation of screen cloth yarn 11, being that the every 24 screen cloth yarns of 360 mesh screen cloths are manual in Fig. 2 pumps continuous 2 horizontal nets
The structural representation of cloth yarn 11 is that the every 24 screen cloth yarns of 360 mesh screen cloths are manual in Fig. 3 pumps continuous 3 horizontal screen cloth yarns
The structural representation of line 11;
Step 2, throws the net: be first laid in by the described screen cloth that reels off raw silk from cocoons without on net knot tool, then by this screen cloth and without net of reeling off raw silk from cocoons
Knot tool is laid on the polyurethane screen cloth with tension force (10-20N), and by this reel off raw silk from cocoons screen cloth and the surrounding of polyurethane screen cloth
Edge super glue bonds, and again stretches described polyurethane screen cloth (tensile stress 20-30N) after bonding, by this nothing net knot tool
It is positioned on screen frame, makes polyurethane screen cloth edge super glue be bonded on screen frame, and the horizontal stroke of the screen cloth that reels off raw silk from cocoons described in making
To direction with to print thin gate figure consistent, and this screen cloth that reels off raw silk from cocoons occupy the center of described screen frame, then removes and ties tool without net,
And the shown screen cloth polyurethane screen cloth in addition to edge that reels off raw silk from cocoons is wiped out, complete to throw the net, it is thus achieved that screen frame is fixed in edge
On the screen cloth that reels off raw silk from cocoons;
Step 3, even tension: the screen cloth after throwing the net is rolled by RT roll unit, so that the net after throwing the net
Cloth even tension, it is thus achieved that 360 mesh reel off raw silk from cocoons and knot version without net.
Then the above-mentioned half tone obtained this present invention can carry out subsequent job according to conventional flowsheet and obtain silk-screen
Half tone, such as following PROCESS FOR TREATMENT:
Clean half tone, be coated operation, use resolution preferable aqueous diazonium-type photoresists during coating, half tone is put
Putting on L-type rustless steel coating cloth deck, use Japan's rustless steel slot scraping, coated bottoming, dry, film is mended in coating, dries, and surveys film
Thickness, then mend 3-5 the coating operations such as film, last applying implenent photosensitive sealing surface pore Emulsion.
Re-use 355*355mm and carry out typesetting without net knot typesetting tool, the film of corresponding item number is attached to the print of half tone
Brush finish, is first directed at hole, film location with hole, tool location, and location, tool two ends guiding ruler is close to screen frame outward flange, it is ensured that pattern
Between two parties, more whether entirely falling in screen cloth with 100 times of thin grid of the lens examination film and reel off raw silk from cocoons neutral, reeling off raw silk from cocoons if having can not fall into individually
In neutral, half tone to be carried out the fine setting of screen cloth twine longitudinal direction, it is ensured that the thin grid of the film entirely fall in screen cloth and reel off raw silk from cocoons neutral.
Printing down uses TaiWan, China to produce and closes safe printer, and printing down room temperature controls at 20-25 degree, and humid control is at 35-
50%, according to the difference of humiture, light exposure adjusts in 500-1500mj.
Development is taked first to drench with pure water, coordinates the works such as Japan's automatic processing machine, the unnecessary photoresists of manual removal, drying
Sequence, completes to knot an edition mask-making technology flow process without net.
It is an advantage of the invention that the impact overcoming the peering thin grid of screen cloth net, solve in printing process owing to screen cloth net is tied carefully
Cause on gate pattern disconnected to delete printing bad, improve the saturation of outward appearance after printing, be figure after tradition screen painting refering to Fig. 4
Sheet, Fig. 5 is for using the present invention without picture after net knot screen painting, and meanwhile, after tradition screen painting, conversion efficiency is about 18.15-
18.20%, use the present invention to be about 18.35-18.40% conversion efficiency without the conversion efficiency after net knot screen painting and improve about
0.20%.
360 mesh of the present invention reel off raw silk from cocoons and change traditional plate-making mode without net edition mask-making technology of knotting, and use screen cloth
Reel off raw silk from cocoons, and to print thin gate pattern 2 mode parallel with screen cloth line 3 (be the thin gate pattern of traditional printing 2 and screen cloth refering to Fig. 6, Fig. 7
The relative position relation figure (30 degree) of line 3), it is ensured that print thin gate pattern and just fall into space of reeling off raw silk from cocoons, without screen cloth on the thin grid of whole piece
Net knot, it is to avoid the printed patterns caused because net knot falls into pattern is discontinuous, and then improves printing quality and printing cells effect
Rate.
Claims (7)
1. a mesh reels off raw silk from cocoons and knots an edition mask-making technology without net, it is characterised in that comprise the following steps:
Step 1, screen cloth reels off raw silk from cocoons: the screen cloth being used for making 360 mesh of solar battery sheet printing screen plate is carried out process of reeling off raw silk from cocoons, takes out
Silk processes according to every the manual 1-3 root horizontal screen cloth yarn (11) that pumps continuously of 24 screen cloth yarns, longitudinal screen cloth yarn (12)
Keep constant, obtain the screen cloth (1) that reels off raw silk from cocoons;
Step 2, throws the net: be first laid in by the described screen cloth that reels off raw silk from cocoons without on net knot tool, then by this screen cloth and controlling without net knot of reeling off raw silk from cocoons
Tool is laid on the polyurethane screen cloth with tension force, and is bonded the edge of this reel off raw silk from cocoons screen cloth and polyurethane screen cloth, bonding
After again stretch described polyurethane screen cloth, by this nothing net knot tool be positioned on screen frame, make polyurethane screen cloth edge bond
On screen frame, and the horizontal direction of the screen cloth that reels off raw silk from cocoons described in making is consistent with printing thin gate figure, and this screen cloth that reels off raw silk from cocoons occupy described net
The center of frame, then removes without net knot tool, and is wiped out by the shown screen cloth polyurethane screen cloth in addition to edge that reels off raw silk from cocoons, complete
Throw the net, it is thus achieved that what edge was fixed on screen frame reel off raw silk from cocoons screen cloth;
Step 3, even tension: the screen cloth after throwing the net is rolled by RT roll unit, so that the screen cloth after throwing the net is opened
Power homogenization, it is thus achieved that 360 mesh reel off raw silk from cocoons and knot version without net.
360 mesh the most according to claim 1 reel off raw silk from cocoons and knot an edition mask-making technology without net, it is characterised in that: in described step 1
In, process of reeling off raw silk from cocoons pumps 1 horizontal screen cloth yarn by hand continuously according to every 24 screen cloth yarns, and longitudinal screen cloth yarn keeps not
Become, obtain the screen cloth that reels off raw silk from cocoons.
360 mesh the most according to claim 1 reel off raw silk from cocoons and knot an edition mask-making technology without net, it is characterised in that: in described step 1
In, process of reeling off raw silk from cocoons pumps 2 horizontal screen cloth yarns by hand continuously according to every 24 screen cloth yarns, and longitudinal screen cloth yarn keeps not
Become, obtain the screen cloth that reels off raw silk from cocoons.
360 mesh the most according to claim 1 reel off raw silk from cocoons and knot an edition mask-making technology without net, it is characterised in that: in described step 1
In, process of reeling off raw silk from cocoons pumps 3 horizontal screen cloth yarns by hand continuously according to every 24 screen cloth yarns, and longitudinal screen cloth yarn keeps not
Become, obtain the screen cloth that reels off raw silk from cocoons.
360 mesh the most according to claim 1 reel off raw silk from cocoons and knot an edition mask-making technology without net, it is characterised in that: in described step 2
In, by described reel off raw silk from cocoons screen cloth and without net knot tool be laid on the polyurethane screen cloth with 10-20N tension force, again draw after bonding
Stretch described polyurethane screen cloth to tension force 20-30N.
360 mesh the most according to claim 1 reel off raw silk from cocoons and knot an edition mask-making technology without net, it is characterised in that: in described step 2
In, described in the reel off raw silk from cocoons edge of screen cloth and polyurethane screen cloth bonded by super glue, described polyurethane screen cloth edge
It is bonded on screen frame by super glue.
360 mesh the most according to claim 1 reel off raw silk from cocoons and knot an edition mask-making technology without net, it is characterised in that: in described step 3
In, the screen cloth after throwing the net carries out 50-200 time rolling by RT roll unit, and roller and screen cloth pressure are maintained at 3-5kG, grinds
Stand after pressure and place 20-26 hour.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201610651938.9A CN106274026A (en) | 2016-08-10 | 2016-08-10 | 360 mesh reel off raw silk from cocoons and knot an edition mask-making technology without net |
Applications Claiming Priority (1)
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CN201610651938.9A CN106274026A (en) | 2016-08-10 | 2016-08-10 | 360 mesh reel off raw silk from cocoons and knot an edition mask-making technology without net |
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Family
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CN201610651938.9A Pending CN106274026A (en) | 2016-08-10 | 2016-08-10 | 360 mesh reel off raw silk from cocoons and knot an edition mask-making technology without net |
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Application publication date: 20170104 |