CN208682294U - Yarn number doctor knife coater - Google Patents
Yarn number doctor knife coater Download PDFInfo
- Publication number
- CN208682294U CN208682294U CN201821213495.6U CN201821213495U CN208682294U CN 208682294 U CN208682294 U CN 208682294U CN 201821213495 U CN201821213495 U CN 201821213495U CN 208682294 U CN208682294 U CN 208682294U
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- China
- Prior art keywords
- silk screen
- roller
- rack
- bearing
- screen roller
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Abstract
The utility model relates to a kind of yarn number doctor knife coaters, it includes rack, it is rotatably installed with several bearing rollers on the rack, bearing roller is in horizontally arranged setting, it is also rotatably installed with several silk screen rollers on the rack, silk screen roller and bearing roller correspond, above corresponding bearing roller, it is contacted between bearing roller, opposite direction rotating, scraper is fixedly installed with by doctor blade holder in the silk screen roller, scraper is longitudinally disposed along silk screen roller inner peripheral surface, with silk screen roller inner circumferential face contact, the doctor blade holder passes through silk screen roller, both ends are respectively and fixedly installed in rack.Design is reasonable, structure is simple, by the application directly on warp thread impressing pattern, water consumption is few, reduce water resource waste, fabric jacquard weave directly is collectively formed with weft yarn by the warp thread of impressing pattern and weft yarns at fabric and using the pattern on warp thread for subsequent handling, provides necessary technical support.
Description
Technical field
The utility model relates to field of textiles, and in particular to a kind of yarn number doctor knife coater.
Background technique
In the past when producing jacquard fabric, as shown in Figure 1, general carried out by following process: raw yarn-warp beam-sizing-system
- desizing-printing and dyeing-stamp-finished product is made-modified, first passes through warp thread and weft yarns into fabric, then printed and dyed, printed on the fabric
Fabric jacquard weave is brushed into, complex process, energy consumption is high, there is pollution, and previous dyeing machine prints and dyes to fabric, to guarantee effect of printing and dyeing
A large amount of water need to be consumed.
Summary of the invention
To solve the problems, such as, the utility model proposes a kind of yarn number doctor knife coater, rationally, structure is simple, passes through for design
The application impressing pattern directly on warp thread, water consumption is few, reduces water resource waste, is subsequent handling directly by impressing pattern
Warp thread and weft yarns at fabric and using on warp thread pattern and weft yarn collectively form fabric jacquard weave, provide necessary technology
Support.
A kind of yarn number doctor knife coater, it includes rack, is rotatably installed with several bearing rollers on the rack, and bearing roller is in water
It is flat to be arranged, it is also rotatably installed with several silk screen rollers on the rack, silk screen roller and bearing roller correspond, be located at and correspond to
It above bearing roller, is contacted between bearing roller, opposite direction rotating, is fixedly installed with and is scraped by doctor blade holder in the silk screen roller
Knife, scraper is longitudinally disposed along silk screen roller inner peripheral surface, and with silk screen roller inner circumferential face contact, the doctor blade holder is rolled across silk screen
Cylinder, both ends are respectively and fixedly installed in rack, and inkjet channel is provided in doctor blade holder, and doctor blade holder is run through in inkjet channel one end
One end is simultaneously connected to print cartridge by pump, is located at silk screen drums inside point in doctor blade holder and is evenly arranged with several jet orifices, jet orifice connects
Logical inkjet channel, jet orifice face silk screen roller inner peripheral surface, the scraper, jet orifice along silk screen roller direction of rotation successively
Setting;
Symmetrically arranged disk tub is rotatably mounted on frame body respectively on frame body, is enclosed with silk screen in disk tub,
Disk tub tightens silk screen from two sides and constitutes silk screen roller, and circular hole is provided among disk tub, silk screen drum cavity is connected to, scrapes
Knife rest passes through silk screen roller by the circular hole in disk tub;
It is fixedly installed with first driving device on the rack, first driving device drives bearing roller, drives several bearing rollers
It rotates synchronously, silk screen roller passes through respectively on the second driving device installation frame, and the second driving device and silk screen roller one are a pair of
It answers, respectively drives corresponding silk screen roller rotation.
Warp thread is drawn from doff bobbin, forms a width yarn sheet, and pass through between silk screen roller and bearing roller, bearing roller
Yarn sheet and silk screen cylinder contact are supported, the ink in print cartridge is same to be pumped to inkjet channel and spray table in paper silk screen roller by jet orifice
Face drives yarn sheet to move forward as rotation and the bearing roller of roller rotate towards each other, scraper wiping in yarn sheet impressing pattern, from
And realize the purpose with impressing pattern on warp thread, be subsequent handling directly by the warp thread of impressing pattern and weft yarns at fabric simultaneously
Fabric jacquard weave is collectively formed with weft yarn using the pattern on warp thread, provides necessary technical support.
Above-mentioned technical proposal is improved further and is refined, the silk screen is using digital blue light net making machine processing system
At;Silk screen is easy to make, quick.
Above-mentioned technical proposal is improved further and is refined, the bearing roller is mirror roller, in bearing roller two sides
It is respectively arranged with scraper plate, scraper plate and bearing roller periphery face contact, a side scraper plate is to receive slurry scraper plate, and it is stainless for receiving the mouth of scraping of slurry scraper plate
Steel material, another side scraper plate be scrape dry scraper plate, scrape dry scraper plate scrape mouth be rubber material, along bearing roller direction of rotation successively
It is provided with receipts slurry scraper plate, scrapes dry scraper plate, silk screen roller, and be provided with receipts stock tank receiving slurry scraper plate side, the receipts slurry scraper plate is scraped
Dry scraper plate, receipts stock tank are fixedly mounted on frame body;The design of mirror roller has packet to guarantee the smooth of yarn sheet, passes through setting scraper plate
The cleaning, smooth of yarn sheet when guaranteeing printing is set, to pack impressing pattern quality, and is not required to consume in the whole process substantially
Water reduces water resource waste.
Above-mentioned technical proposal is improved further and is refined, the first driving device includes first motor, master
Gear, pinion and synchronous belt, first motor are fixedly mounted on the rack, and main tooth is set on first motor output shaft
Wheel, master gear, by synchronous band connection, are rotated synchronously with several pinions, and pinion and bearing roller correspond, and are set with
In the corresponding same side of bearing roller, first motor drives several bearing rollers to rotate synchronously;Second driving device includes symmetrical
The Kato of setting, the chuck being installed on Kato, master gear, pinion and the second motor, chuck include disk body, bearing and
Cutting ferrule is provided with circular hole among disk body, and bearing is inlaid in circular hole, and cutting ferrule is fixedly connected with bearing, and pinion is sleeved on side card
Set outside, pinion engages connection with master gear, and on master gear is sleeved on the second motor, the second motor is fixedly mounted on rack
On, the disk tub at the silk screen roller both ends is installed in cutting ferrule respectively, the rotation of the second motor driven silk screen roller, and
Circular hole is provided among cutting ferrule, doctor blade holder passes sequentially through brearing bore, the circular hole on cutting ferrule and the circular hole in disk tub and wears
Silk rolling net drum.
Above-mentioned technical proposal is improved further and is refined, two Katos is symmetrical arranged and is slidably mounted on inclination respectively
It is arranged on two sliding rails, two sliding rails are fixedly mounted in side frame body, and symmetrically, upwards at openning shape, cylinder is installed respectively
It on frame body, is corresponded with Kato, respectively drives on the corresponding Kato of connection, drive corresponding Kato to move on the slide rail, with suitable
Answer installing and using for the silk screen roller of different specification size.
Above-mentioned technical proposal is improved further and is refined, two Katos is symmetrical arranged and is fixedly mounted on balladeur train,
Balladeur train is slidably mounted in same side frame body, and the balladeur train in rack is opposite, and is connected with excessively symmetrically arranged two crossbearers, crossbearer point
Not Wei Yu Kato two sides, the synchronous longitudinal movement of symmetrical balladeur train, be finely adjusted by mobile balladeur train so that pinion on chuck with
The master gear perfection engagement being sleeved on the second motor, silk screen roller stability of rotation.
Above-mentioned technical proposal is improved further and is refined, is symmetrically arranged with guide rail in the opposite side of two crossbearers,
The chuck side for being set with master gear is master end, and the other side opposite with master end is passive side, and two Katos of passive side are fixed
It is mounted in fixed plate, fixed plate is slidably mounted on guide rail, and fixed plate drives Kato to move along guide rail;Meet different size
While silk screen roller, tensioned screen roller is driven by the passive side chuck of movement, guarantees the normal use of silk screen roller.
Above-mentioned technical proposal is improved further and is refined, the both ends of doctor blade holder are fixedly mounted on by bracket respectively
In rack, it is also respectively provided with several cylinders on the rack, cylinder and bracket correspond, and cylinder is drivingly connected bracket, driving
Bracket is mobile, facilitates adjusting doctor position.
Above-mentioned technical proposal is improved further and is refined, doctor blade holder direction is provided with bar shaped on doctor blade holder
Cutter groove, the cutter groove width are greater than blade thickness, and strip is additionally provided in cutter groove, and strip is being expanded by expansion tube and setting
The pressing plate of pipe two sides is constituted, and a side plate is pressed on scraper, and another side plate is pressed in cutter groove side wall, is compressed and is scraped with expansion tube expansion
Knife;It clamps scraper simultaneously, meets the installation requirements of different-thickness scraper.
Above-mentioned technical proposal is improved further and is refined, it further includes tension sensor, the tension sensor
Rack feed side is set, is made of several rollers being arranged in parallel in the vertical direction on the rack.
The utility model advantage is, rationally, structure is simple for design, by the application directly on warp thread impressing pattern, consumption
Water is few, reduces water resource waste, and the warp thread of impressing pattern and weft yarns at fabric and are directly utilized warp for subsequent handling
Pattern and weft yarn on yarn collectively form fabric jacquard weave, provide necessary technical support.
Detailed description of the invention
Fig. 1 is yarn number doctor knife coater main view.
Fig. 2 is yarn number doctor knife coater top view.
Fig. 3 is yarn number doctor knife coater half-section diagram.
Fig. 4 is Fig. 3 partial enlargement structural representation.
Fig. 5 is doctor blade holder structural schematic diagram.
1 bearing roller of rack, 2 silk screen roller, 3 Kato, 4 chuck, 5 doctor blade holder 6 receives slurry scraper plate 7 and scrapes dry scraper plate 8 in figure
9 balladeur train of sliding rail, 10 bracket, 11 tension sensor 12.
Specific embodiment
As shown in Figs. 1-5, a kind of yarn number doctor knife coater, it includes rack 1, and several hold is rotatably installed in rack 1
Pressure roller 2, bearing roller 2 are in horizontally arranged setting, and first driving device, the first driving dress are fixedly installed in rack 1
It sets including first motor, master gear, pinion and synchronous belt, first motor is fixedly mounted on the rack, defeated in first motor
Master gear is set on shaft, master gear, by synchronous band connection, rotates synchronously, pinion and bearing roller one with several pinions
One is corresponding, is set in the same side of corresponding bearing roller 2, and first motor drives several bearing rollers 2 to rotate synchronously;On frame body 1
Symmetrically arranged disk tub is rotatably mounted on frame body respectively, and silk screen is enclosed in disk tub, and disk tub is taut from two sides
Tight silk screen constitutes silk screen roller 3, and silk screen roller 3 and bearing roller 2 correspond, and is located at corresponding 2 top of bearing roller, with bearing roller 2
Between contact, silk screen roller 3 is respectively by the way that on the second driving device installation frame 1, the second driving device and silk screen roller 1 are one by one
Corresponding, second driving device includes symmetrically arranged Kato 4, chuck 5, master gear, the pinion being installed on Kato 4
And second motor, chuck 5 include disk body, bearing and cutting ferrule, are provided with circular hole among disk body, bearing is inlaid in circular hole,
Cutting ferrule is fixedly connected with bearing, and pinion is sleeved on the outside of the cutting ferrule of side, and pinion engages connection with master gear, and master gear is sleeved on
On on second motor, the second motor is fixedly mounted in rack 1, and the disk tub at 3 both ends of silk screen roller is installed on pair
It answers in cutting ferrule, the second motor respectively drives corresponding silk screen roller 3 and makees opposite direction rotating with corresponding bearing roller 2, is arranged among cutting ferrule
There is circular hole, circular hole is provided among disk tub, be connected to 3 inner cavity of silk screen roller, doctor blade holder 6 passes sequentially through brearing bore, card
Circular hole on set in circular hole and disk tub passes through silk screen roller 3, and doctor blade holder direction is provided with item on doctor blade holder 6
Shape cutter groove, the cutter groove width are greater than blade thickness, strip are additionally provided in cutter groove, strip is by expansion tube and is arranged swollen
The pressing plate of tube expansion two sides is constituted, and a side plate is pressed on scraper, and another side plate is pressed in cutter groove side wall, is expanded and is compressed with expansion tube
Scraper;It clamping scraper simultaneously, meets the installation requirements of different-thickness scraper, scraper is longitudinally disposed along 3 inner peripheral surface of silk screen roller,
With 3 inner circumferential face contact of silk screen roller, inkjet channel is provided in doctor blade holder 6,6 one end of doctor blade holder is run through simultaneously in inkjet channel one end
It is connected to print cartridge by pump, is located at 3 inner part of silk screen roller in doctor blade holder 6 and is evenly arranged with several jet orifices, jet orifice connection spray
Ink passage, 3 inner peripheral surface of jet orifice face silk screen roller, the scraper, jet orifice are successively set along silk screen roller direction of rotation
It sets;The silk screen is processed into using digital blue light net making machine;Silk screen is easy to make, quick;The bearing roller 2 is mirror surface
Roller is respectively arranged with scraper plate, scraper plate and 2 periphery face contact of bearing roller in 2 two sides of bearing roller, and a side scraper plate is to receive slurry scraper plate 7, is received
The mouth of scraping of slurry scraper plate 7 is stainless steel material, and another side scraper plate is to scrape dry scraper plate 8, and the mouth of scraping for scraping dry scraper plate 8 is rubber material, edge
The direction of rotation of bearing roller 2 be disposed with receipts slurry scraper plate 7, scrape dry scraper plate 8, silk screen roller 3, and set receiving slurry 7 side of scraper plate
It is equipped with receipts stock tank, the receipts slurry scraper plate 7 scrapes dry scraper plate 8, receives stock tank and be fixedly mounted on frame body 1, passes through setting scraper plate
The cleaning, smooth of yarn sheet when guaranteeing printing is set, to pack impressing pattern quality, and is not required to consume in the whole process substantially
Water reduces water resource waste;Two Katos 4 arranged symmetrically are slidably mounted on respectively to be obliquely installed on two sliding rails 9, two cunnings
Rail 9 is fixedly mounted in side frame body 1, and symmetrically, upwards at openning shape, cylinder is separately mounted on frame body 1, with Kato 4 one
One is corresponding, respectively drives on the corresponding Kato 4 of connection, drives corresponding Kato 4 to move on sliding rail 9, to adapt to different specification size
Silk screen roller 3 install and use;It is symmetrical arranged two Katos 4 to be fixedly mounted on balladeur train 10, balladeur train 10 is slidably mounted on together
In side frame body 1, the balladeur train in rack 10 is opposite, and is connected with excessively symmetrically arranged two crossbearers, and crossbearer is located at 4 liang of Kato
Side, the synchronous longitudinal movement of symmetrical balladeur train 10 are finely adjusted so that pinion on chuck 5 and being sleeved on the by mobile balladeur train 10
Master gear perfection engagement on two motors, 3 stability of rotation of silk screen roller;It is symmetrically arranged with guide rail in the opposite side of two crossbearers,
5 side of chuck for being set with master gear is master end, and the other side opposite with master end is passive side, and two Katos 4 of passive side are solid
In fixed plate, fixed plate is slidably mounted on guide rail for Dingan County, and fixed plate drives Kato to move along guide rail;Meet different rule
While lattice silk screen roller 3, tensioned screen roller 3 is driven by the passive side chuck of movement, guarantees normally making for silk screen roller 3
With;The both ends of doctor blade holder 6 pass through bracket 11 respectively and are fixedly mounted in rack 1, are also respectively provided with several cylinders on the rack,
Cylinder and bracket 11 correspond, and cylinder is drivingly connected bracket 11, and driving bracket 11 is mobile, facilitate adjusting doctor position;It is also
Including tension sensor 12,1 feed side of rack is arranged in the tension sensor 12, is arranged in parallel in the vertical direction by several
Roller in rack is constituted.
Due to the finiteness of literal expression, and objectively there is unlimited specific structure, for the common of the art
For technical staff, without departing from the principle of this utility model, several improvement, retouching or variation can also be made,
Above-mentioned technical characteristic can be combined in the right way;These improve retouching, variation or combination, or it is not improved will be real
Other occasions are directly applied to novel conception and technical scheme, are regarded as the protection scope of the utility model.
Claims (10)
1. a kind of yarn number doctor knife coater, it is characterised in that: it includes rack, is rotatably installed with several bearing rollers on the rack,
Bearing roller is in horizontally arranged setting, is also rotatably installed with several silk screen rollers on the rack, and silk screen roller and bearing roller one are a pair of
It answers, is located above corresponding bearing roller, is contacted between bearing roller, opposite direction rotating, it is solid by doctor blade holder in the silk screen roller
Dingan County is equipped with scraper, and scraper is longitudinally disposed along silk screen roller inner peripheral surface, with silk screen roller inner circumferential face contact, the doctor blade holder
Across silk screen roller, both ends are respectively and fixedly installed in rack, and inkjet channel is provided in doctor blade holder, inkjet channel one end
Through doctor blade holder one end and by pump connection print cartridge, it is located at silk screen drums inside point in doctor blade holder and is evenly arranged with several ink-jets
Hole, jet orifice are connected to inkjet channel, and jet orifice face silk screen roller inner peripheral surface, the scraper, jet orifice are along silk screen roller
Direction of rotation is set gradually;
Symmetrically arranged disk tub is rotatably mounted on frame body respectively on frame body, and silk screen, disk are enclosed in disk tub
Tub tightens silk screen from two sides and constitutes silk screen roller, and circular hole is provided among disk tub, is connected to silk screen drum cavity, doctor blade holder
Silk screen roller is passed through by the circular hole in disk tub;
It is fixedly installed with first driving device on the rack, first driving device drives bearing roller, drives several bearing rollers synchronous
Rotation, silk screen roller pass through respectively on the second driving device installation frame, and the second driving device and silk screen roller correspond, point
The rotation of silk screen roller Qu Dong not corresponded to.
2. a kind of yarn number doctor knife coater according to claim 1, it is characterised in that: the silk screen is using digital blue light
Net making machine is processed into.
3. a kind of yarn number doctor knife coater according to claim 1, it is characterised in that: the bearing roller is mirror roller,
Bearing roller two sides are respectively arranged with scraper plate, scraper plate and bearing roller periphery face contact, and a side scraper plate is to receive slurry scraper plate, receive slurry scraper plate
Scraping mouth is stainless steel material, and another side scraper plate is to scrape dry scraper plate, and the mouth of scraping for scraping dry scraper plate is rubber material, along the rotation of bearing roller
Turn direction to be disposed with receipts slurry scraper plate, scrape dry scraper plate, silk screen roller, and is provided with receipts stock tank receiving slurry scraper plate side, it is described
Receive slurry scraper plate, scrape dry scraper plate, receive stock tank be fixedly mounted on frame body.
4. a kind of yarn number doctor knife coater according to claim 1, it is characterised in that: the first driving device includes
First motor, master gear, pinion and synchronous belt, first motor are fixedly mounted on the rack, on first motor output shaft
It is set with master gear, master gear, by synchronous band connection, is rotated synchronously with several pinions, and pinion and bearing roller one are a pair of
It answers, is set in the same side of corresponding bearing roller, first motor drives several bearing rollers to rotate synchronously;The second driving dress
It sets including symmetrically arranged Kato, the chuck being installed on Kato, master gear, pinion and the second motor, chuck includes disk
Body, bearing and cutting ferrule are provided with circular hole among disk body, and bearing is inlaid in circular hole, and cutting ferrule is fixedly connected with bearing, silk screen roller
The disk tub at both ends is installed in cutting ferrule respectively, and pinion is sleeved on the outside of the cutting ferrule of side, and pinion engages company with master gear
It connects, on master gear is sleeved on the second motor, the second motor is fixedly mounted on the rack, the disk at the silk screen roller both ends
Tub is installed in corresponding cutting ferrule, and circular hole is provided among cutting ferrule, and doctor blade holder passes sequentially through brearing bore, the circle on cutting ferrule
Circular hole on hole and disk tub passes through silk screen roller.
5. a kind of yarn number doctor knife coater according to claim 4, it is characterised in that: be symmetrical arranged two Katos
It is slidably mounted on and is obliquely installed on two sliding rails respectively, two sliding rails are fixedly mounted in side frame body, symmetrically, upwards at opening
Mouth shape, cylinder are separately mounted on frame body, are corresponded with Kato, are respectively driven on the corresponding Kato of connection, are driven and correspond to Kato
It moves on the slide rail.
6. a kind of yarn number doctor knife coater according to claim 5, it is characterised in that: be symmetrical arranged the fixed peace of two Katos
On balladeur train, balladeur train is slidably mounted in same side frame body, and the balladeur train in rack is opposite, and with excessively symmetrically arranged two crossbearers
It is connected, crossbearer is located at Kato two sides, the synchronous longitudinal movement of symmetrical balladeur train.
7. a kind of yarn number doctor knife coater according to claim 6, it is characterised in that: symmetrical in the opposite side of two crossbearers
Be provided with guide rail, be set with master gear chuck side be master end, the other side opposite with master end be passive side, the two of passive side
A Kato is fixedly mounted in fixed plate, and fixed plate is slidably mounted on guide rail, and fixed plate drives Kato to move along guide rail.
8. a kind of yarn number doctor knife coater according to claim 1, it is characterised in that: the both ends of doctor blade holder pass through support respectively
Frame is fixedly mounted on the rack, is also respectively provided with several cylinders on the rack, and cylinder and bracket correspond, and cylinder driving connects
Bracket is connect, driving bracket is mobile.
9. a kind of yarn number doctor knife coater according to claim 1, it is characterised in that: along doctor blade holder side on doctor blade holder
To bar shaped cutter groove is provided with, the cutter groove width is greater than blade thickness, is additionally provided with strip in cutter groove, strip by expansion tube with
And the pressing plate composition of expansion tube two sides is set, a side plate is pressed on scraper, and another side plate is pressed in cutter groove side wall, with expansion
Tube swelling compresses scraper.
10. a kind of yarn number doctor knife coater according to claim 1, it is characterised in that: it further includes tension sensor, institute
Tension sensor setting rack feed side is stated, is made of several rollers being arranged in parallel in the vertical direction on the rack.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201821213495.6U CN208682294U (en) | 2018-07-30 | 2018-07-30 | Yarn number doctor knife coater |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201821213495.6U CN208682294U (en) | 2018-07-30 | 2018-07-30 | Yarn number doctor knife coater |
Publications (1)
Publication Number | Publication Date |
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CN208682294U true CN208682294U (en) | 2019-04-02 |
Family
ID=65882819
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN201821213495.6U Expired - Fee Related CN208682294U (en) | 2018-07-30 | 2018-07-30 | Yarn number doctor knife coater |
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CN (1) | CN208682294U (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109177451A (en) * | 2018-07-30 | 2019-01-11 | 如皋市金轶纺织有限公司 | Yarn number doctor knife coater |
-
2018
- 2018-07-30 CN CN201821213495.6U patent/CN208682294U/en not_active Expired - Fee Related
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109177451A (en) * | 2018-07-30 | 2019-01-11 | 如皋市金轶纺织有限公司 | Yarn number doctor knife coater |
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Legal Events
Date | Code | Title | Description |
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GR01 | Patent grant | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20190402 Termination date: 20200730 |