CN104441903B - 一种包布v带外包裹的单面擦胶的外包布生产工艺 - Google Patents

一种包布v带外包裹的单面擦胶的外包布生产工艺 Download PDF

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CN104441903B
CN104441903B CN201410719572.5A CN201410719572A CN104441903B CN 104441903 B CN104441903 B CN 104441903B CN 201410719572 A CN201410719572 A CN 201410719572A CN 104441903 B CN104441903 B CN 104441903B
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朱树生
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Rui Niu Co ltd
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Abstract

本发明公开了一种包布V带外包裹的单面擦胶的外包布生产工艺，所述生产工艺在外包布的内侧面上上一层内胶层，在外侧面上涂上一层涂布液，再通过风箱和烘干箱干燥后形成外包布，所述外包布外侧没有胶层，不会产生掉胶、缺胶等问题，另外所述外侧面上涂布的一层的涂布液，所述涂布液加强外包布的耐磨性和撕裂强度，延长了外包布的使用寿命。

Description

一种包布V带外包裹的单面擦胶的外包布生产工艺
技术领域
本发明涉及一种包布V带外包裹的外包布生产工艺。尤其涉及一种包布V带外包裹的单面擦胶的外包布生产工艺。
背景技术
包布带外包布传统预处理工艺是：双面擦胶，外包布两面都设置有胶层，这种包布带存在以下问题：
①、在夏季或高温天气，双面擦胶的包布带在硫化机上硫化的过程中，外包布上的胶容易发粘，粘到磨具上，必须需要定期清理，增加工作难度及劳动强度，而且因部分胶被粘掉，导致外表面有缺胶引起的斑块，影响产品外观质量。
②、这种胶带在客户使用过程中，包布外表面的胶与带轮之间摩擦会产生许多胶粉掉在地上或收割机其他零部件上造成污染，难以清理，甚至在遇高温时会黏在带轮工作面上影响胶带传动效率。
③、双面擦胶的包布带由于外包布工作面上的胶在运行过程中易磨损，引起胶带落槽，中心距变大，造成胶带伸长的假象，若不及时张紧，则会发生打滑升温焦烧的现象，缩短胶带的使用寿命。
目前也有少量只在外包布内侧涂有胶层。外侧不图胶层的外包布，但是这种外包布存在耐磨性差，易损坏的问题。
发明内容
本发明的目的在于提供一种耐磨性好的单面擦胶的包布带外包布的生产工艺。
还提供一种所述包布带外包布的生产工艺中用到的涂布液。
为实现上述目的，本发明提供如下技术方案：
一种包布V带外包裹的单面擦胶的外包布生产工艺，所述生产工艺步骤如下，
(1)将所述外包布由放布架拉出后，进入上涂布液机构，在外包布外侧面上喷上涂布液，并通过刮板将涂布液均匀的涂布在外包布外侧面上；
(2)涂布完成的外包布通过布料传送带传输进入干燥机构，所述烘干设备包括依次设置有风箱和烘干箱；将烘干后的外包布通过卷取机卷在衬布上，卷取完后再放置在放布架上。
(3)将所述外包布内侧面需要擦的胶料，在开炼机上回炼，划小卷，放入压延机上辊筒之间。
(4)将(2)中已涂布好的外包布由放布架拉出后，塞入压延机内，通过压延机上辊的压力将胶擦在外包布的内侧面上，形成所述外包布，并通过自动卷取机卷取待用。
进一步的，所述风箱和烘干箱内设置有风速控制面板和温度控制面板。
一种包布V带外包裹的单面擦胶的外包布生产工艺所用涂布液，所述涂布液包括甲、乙组份；
所述甲组份由下列物质(按重量计)组成：环氧树脂80份；氟树脂100份；增韧剂：聚硫橡胶20份；
所述乙组份由下列物质(按重量计)组成：固化剂：三氟化硼50份；固化促进剂：DMP-30：2份；增塑剂：苯二甲酸二丁酯：15份；稀释剂：邻苯二甲酸二丁酯：350份；触变剂：气相Si02：2份。
所述甲组份倒入乙组份中，搅拌均匀后，制成所述涂布液。
本发明的有益效果为：所述外包布的外侧面没有胶层，解决了由于外侧胶层存在所带来的问题，且所述外包布的外侧面涂布有一薄层涂布液，所述涂布液可加强外包布的耐磨性，延长了外包布的使用寿命
附图说明
图1为本发明提供的包布V带外包裹的单面擦胶的外包布生产工艺的上涂布液工艺流程图；
图2为本发明提供的包布V带外包裹的单面擦胶的外包布生产工艺的上胶工艺流程图。
图中：1、放布架；2、压延机上辊筒；21、胶料；3、涂布液；31、涂布液喷头；32、刮板；4、风箱；41、风速控制面板；5、烘干箱；51、温度控制面板；6、自动卷取机；7、外包布
具体实施方式
下面结合附图并通过具体实施方式来进一步说明本发明的技术方案。
请参阅图1，所述包布带外包布的生产工艺，所述外包布包括广角布7，所述生产工艺步骤如下，
(1)将所述外包布7由放布架1拉出后，进入上涂布液机构，通过涂布液喷头31在外包布外侧面上喷上涂布液3，并通过刮板32将涂布液均匀的涂布在外包布7外侧面上；
(2)涂布完成的外包布7通过布料传送带传输进入干燥机构，所述干燥机构包括依次设置有风箱4和烘干箱5，所述风箱4和烘干箱5内分别设置有风速控制面板41和温度控制面板51，通过风速控制面板41将风箱4内的风速控制在90±0.5m/s，通过温度控制面板51将烘干箱5内的温度控制在100±1℃；将烘干后的外包布7通过自动卷取机6卷在衬布上，卷取完后再放置在放布架1上。
(3)将所述外包布内侧面需要擦的胶料21，在开炼机上回炼，划小卷，放入压延机上辊筒2之间；
(4)将(2)中已涂布好的外包布7由放布架1拉出后，塞入压延机内，通过压延机上辊筒2的压力将胶擦在外包布7的内侧面上，形成所述外包布，并通过自动卷取机6卷取待用。
经过所述工艺产生的外包布7只有内侧有胶层，解决了传统双面擦胶时外侧的胶层带来的问题，且由于外包布7的外侧面涂布有一薄层涂布液3增强了外包布的耐磨性，使经过所述工艺产生的外包布撕裂强度提高60％，延长了外包布7的使用寿命。
在生产上述外包布7所使用的涂布液3包括甲、乙组份；
所述甲组份由下列物质(按重量计)组成：环氧树脂80份；氟树脂100份；增韧剂：聚硫橡胶20份；
所述乙组份由下列物质(按重量计)组成：固化剂：三氟化硼50份；固化促进剂：DMP-30：2份；增塑剂：苯二甲酸二丁酯：15份；稀释剂：邻苯二甲酸二丁酯：350份；触变剂：气相Si02：2份。
所述甲组份倒入乙组份中，搅拌均匀后，制成所述涂布液。
以上仅以实施例对本发明进行了说明，但本发明并不限于上述尺寸和外观例证，更不应构成本发明的任何限制。只要对本发明所做的任何改进或者变型均属于本发明权利要求主张的保护范围之内。

Claims (2)

1.一种包布V带外包裹的单面擦胶的外包布生产工艺，其特征在于：所述生产工艺步骤如下，
(1)将外包布由放布架拉出后，进入上涂布液机构，在外包布外侧面上喷上涂布液，并通过刮板将涂布液均匀的涂布在外包布外侧面上，所述涂布液包括甲、乙组份；所述甲组份按重量计由下列物质组成：环氧树脂80份；氟树脂100份；增韧剂：聚硫橡胶20份；所述乙组份按重量计由下列物质组成：固化剂：三氟化硼50份；固化促进剂：DMP-30：2份；增塑剂：苯二甲酸二丁酯：15份；稀释剂：邻苯二甲酸二丁酯：350份；触变剂：气相Si02：2份；
(2)涂布完成的外包布通过布料传送带传输进入干燥机构，所述干燥机构包括依次设置有风箱和烘干箱；将烘干后的外包布通过卷取机卷在衬布上，卷取完后再放置在放布架上；
(3)将外包布内侧面需要擦的胶料，在开炼机上回炼，划小卷，放入压延机上辊筒之间；
(4)将(2)中已涂布好的外包布由放布架拉出后，塞入压延机内，通过压延机上辊的压力将胶擦在外包布的内侧面上，形成单面擦胶的外包布，并通过自动卷取机卷取待用。
2.根据权利要求1所述的包布V带外包裹的单面擦胶的外包布生产工艺，其特征在于：所述风箱和烘干箱内设置有风速控制面板和温度控制面板。
CN201410719572.5A 2014-12-02 2014-12-02 一种包布v带外包裹的单面擦胶的外包布生产工艺 Active CN104441903B (zh)

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CN102825809A (zh) * 2012-09-14 2012-12-19 无锡市中惠橡胶科技有限公司 一种传动v型带带坯一次成型工艺

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JP2006144988A (ja) * 2004-11-24 2006-06-08 Bando Chem Ind Ltd Ｖリブドベルト及びそれを用いた自動車の補機駆動用ベルト伝動装置
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CN101693411A (zh) * 2009-10-14 2010-04-14 王淑霞 采用高压渗透单面擦胶布生产三角带的方法
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Address after: 214183 Wuxi Zhonghui Rubber Technology Co., Ltd., Rongdong Village, Yuqi Town Industrial Park, Huishan District, Wuxi City, Jiangsu Province

Patentee after: Rui Niu Co.,Ltd.

Address before: 214183 Wuxi Zhonghui Rubber Technology Co., Ltd., Rongdong Village, Yuqi Town Industrial Park, Huishan District, Wuxi City, Jiangsu Province

Patentee before: ZHONGHUI RUBBER TECHNOLOGY Co.,Ltd.