CN104432968B - The braiding of a kind of complete knitting vamp and moulding process - Google Patents
The braiding of a kind of complete knitting vamp and moulding process Download PDFInfo
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- CN104432968B CN104432968B CN201410658099.4A CN201410658099A CN104432968B CN 104432968 B CN104432968 B CN 104432968B CN 201410658099 A CN201410658099 A CN 201410658099A CN 104432968 B CN104432968 B CN 104432968B
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Abstract
The braiding of complete knitting vamp and a moulding process, comprise the following steps successively: 1. carries out vamp plate-making by knitting vamp forme-producing system; 2. carry out vamp braiding by computer vamp machine, generate work in-process vamp; 3. vamp carries out steam whole press, shape; 4. by rolling press, vamp is carried out press polish process; 5. by machine for shaping shoe upper, vamp is carried out two sizings, make vamp form three-dimension curved surface shape, complete instep-shaping. By the knitting vamp of technological forming of the present invention, shaping rear vamp is strong not to subside, footwear type coupling, vamp size consistent size, and hardness and stability have concurrently, effectively improving yield rate and quality product, improving product is worth, simultaneously, technical process is simple, and strong operability, can improve production efficiency, reduce costs, for enterprise creates good economic benefit.
Description
Technical field
The present invention relates to the braiding in complete knitting vamp manufacturing technology field, particularly a kind of complete knitting vamp and moulding process.
Background technology
Novel complete knitting vamp has become another the big new series outside the vamps such as the skin that continues, leather, cloth, has huge market outlook, brings new reform for whole footwear industry. Complete knitting vamp is frivolous ventilative, comfortable to fit, style color can customize changeable, production process environmental protection material-saving simultaneously, level of automation height. The appearance of complete knitting vamp, first knitting technology is applied in vamp production, adopt fiber or yarn as vamp material, and by setting up the steps such as drawing, braiding, predetermined, rear whole press polish, sizing, vamp is made to be able to disposable knitting forming, simplify vamp Production Flow Chart, it is to increase production efficiency, reduce production cost; But as a kind of novel vamp production technology, knitting vamp is different from conventional upper, and very big change also occurs production technique link thereupon. Although braiding link solves substantially, but overall technology is improved and is still awaited the maturation of the process matched therewiths such as yarn exploitation, rear whole shaping process process and constantly perfect. For knitting vamp, the shaping rear vamp of inevitable requirement is strong not to subside, footwear type coupling, vamp size consistent size, and the more difficult requirement reaching hardness and firmly have concurrently after being made into type after the knitting vamp produced under existing production technique, and vamp size size is understable, the vamp insufficient quality produced, yield rate is on the low side, affects the quality of product and follow-up sale. Therefore, for the problems referred to above and deficiency it is the object of the research of this technique and solution.
Summary of the invention
The main purpose of the present invention is the shortcoming overcoming prior art, there is provided a kind of shaping rear vamp strong not subside, footwear type coupling, vamp size consistent size, hardness and stability have concurrently, can effectively improve yield rate and quality product, improving product is worth, and technical process is simple, strong operability, production efficiency height, the braiding of the complete knitting vamp that production cost is low and moulding process.
The present invention adopts following technical scheme:
The braiding of complete knitting vamp and a moulding process, comprise the following steps successively:
1. vamp plate-making, carries out vamp plate-making programming according to the pattern magnitude of vamp design and style weave construction to knitting vamp forme-producing system, generates vamp knitting program; Can ensure when the different sites of vamp uses not congruent yarn, it is possible to the easily tightness of simply the accurate various yarn of control, be convenient to realize the consistence of shoe pattern size;
2. vamp braiding, select the low elater of 150D/36F and 150D/110 DEG C/20F thermal fuse, or 150D/48F network yarn and 150D/110 DEG C/20F thermal fuse, or 150D cladding wire and 150D/110 DEG C/20F thermal fuse, send in computer vamp machine, computer vamp machine inputs the vamp knitting program generated and carries out vamp braiding, generate work in-process vamp;
3. vamp carries out steam whole press, shape;
A. vamp is put into and press platform, closed press platform, carry out that steam is whole to be pressed;
B., after carrying out that steam is whole and pressing, press platform pressurization, use 25MPa aspirator pump simultaneously, carry out exhausting air-breathing;
4. by rolling press, vamp being carried out press polish process, the temperature of rolling press, speed and pressure set according to the shoe pattern;
5. by machine for shaping shoe upper, vamp being carried out two sizings, pressure, the temperature and time of machine for shaping shoe upper set according to the shoe pattern, utilize sizing footwear mould that vamp carries out two sizings, make vamp form three-dimension curved surface shape, complete instep-shaping.
Preferably, when vamp carries out steam is whole to be pressed, selection vapor pressure is 0.4��0.6MPa, and vapor temperature is 130 DEG C, and the steam air feed time is 6��8 seconds.
Preferably, after carrying out that steam is whole and pressing, pressing platform pressurization, selective pressure is 40��50psi, and the dwell time is 3��5 seconds.
Preferably, described sizing footwear mould is made up of die and punch.
From the above-mentioned description of this invention, compared with prior art, the invention has the beneficial effects as follows: knitting instep formation rear vamp is strong not to subside, footwear type coupling, vamp size consistent size, and hardness and stability have concurrently, can effectively improve yield rate and quality product, improving product is worth, and meanwhile, technical process is simple, strong operability, production efficiency can be improved, reduce production cost, for enterprise creates good economic benefit.
Embodiment
Below by way of embodiment, the invention will be further described.
Embodiment one
The braiding of a kind of complete knitting vamp of the present invention and moulding process, comprise the following steps successively:
1. vamp plate-making, carries out vamp plate-making programming according to the pattern magnitude of vamp design and style weave construction to knitting vamp forme-producing system, generates vamp knitting program;
2. vamp braiding, selects the low elater of 150D/36F and 150D/110 DEG C/20F thermal fuse, sends in computer vamp machine, inputs the vamp knitting program generated and carry out vamp braiding in computer vamp machine, generates work in-process vamp;
3. vamp carries out steam whole press, shape;
A. being put into by vamp and press platform, closed press platform, carry out that steam is whole to be pressed, selection vapor pressure is 0.4��0.6MPa, and vapor temperature is 130 DEG C, and the steam air feed time is 6��8 seconds;
B. after carrying out that steam is whole and pressing, pressing platform pressurization, selective pressure is 40��50psi, and the dwell time is 3��5 seconds, uses 25MPa aspirator pump simultaneously, carries out exhausting air-breathing;
4. by rolling press, vamp being carried out press polish process, the temperature of rolling press, speed and pressure set according to the shoe pattern;
5. by machine for shaping shoe upper, vamp is carried out two times to shape, pressure, the temperature and time of machine for shaping shoe upper set according to the shoe pattern, utilize sizing footwear mould that vamp carries out two sizings, make vamp form three-dimension curved surface shape, completing instep-shaping, described sizing footwear mould is made up of die and punch.
Knitting instep formation rear vamp is strong not to subside, footwear type coupling, vamp size consistent size, and hardness and stability have concurrently, can effectively improve yield rate and quality product, improving product is worth, and meanwhile, technical process is simple, strong operability, production efficiency can be improved, reduce production cost, for enterprise creates good economic benefit.
By the knitting vamp after above-mentioned technological forming, strong do not subside, footwear type coupling, vamp size consistent size, and hardness and stability have concurrently, effectively improving yield rate and quality product, improving product is worth, simultaneously, technical process is simple, and strong operability, can improve production efficiency, reduce production cost, for enterprise creates good economic benefit.
Embodiment two
The difference of the present embodiment and embodiment one is, in the vamp weaving of step 2, Material selec-tion 50D/48F network yarn and 150D/110 DEG C/20F thermal fuse, send in computer vamp machine and weave.
Embodiment three
The difference of the present embodiment and embodiment one is, in the vamp weaving of step 2, Material selec-tion 150D cladding wire and 150D/110 DEG C/20F thermal fuse, send in computer vamp machine and weave.
Above are only the three of the present invention embodiment, but the design of the present invention design is not limited thereto, all changes utilizing this design that the present invention carries out unsubstantiality, all should belong to the behavior invading protection domain of the present invention.
Claims (3)
1. the braiding of a complete knitting vamp and moulding process, it is characterised in that: comprise the following steps successively:
1. vamp plate-making, carries out vamp plate-making programming according to the pattern magnitude of vamp design and style weave construction to knitting vamp forme-producing system, generates vamp knitting program;
2. vamp braiding, select the low elater of 150D/36F and 150D/110 DEG C/20F thermal fuse, or 150D/48F network yarn and 150D/110 DEG C/20F thermal fuse, or 150D cladding wire and 150D/110 DEG C/20F thermal fuse, send in computer vamp machine, computer vamp machine inputs the vamp knitting program generated and carries out vamp braiding, generate work in-process vamp;
3. vamp carries out steam whole press, shape;
A. vamp is put into and press platform, closed press platform, carry out that steam is whole to be pressed;
B., after carrying out that steam is whole and pressing, press platform pressurization, use 25MPa aspirator pump simultaneously, carry out exhausting air-breathing;
4. by rolling press, vamp being carried out press polish process, the temperature of rolling press, speed and pressure set according to the shoe pattern;
5. by machine for shaping shoe upper, vamp is carried out two times to shape, pressure, the temperature and time of machine for shaping shoe upper set according to the shoe pattern, utilize sizing footwear mould that vamp carries out two sizings, make vamp form three-dimension curved surface shape, completing instep-shaping, described sizing footwear mould is made up of die and punch.
2. the braiding of a kind of complete knitting vamp as claimed in claim 1 and moulding process, it is characterised in that: when vamp carries out steam is whole to be pressed, selection vapor pressure is 0.4��0.6MPa, and vapor temperature is 130 DEG C, and the steam air feed time is 6��8 seconds.
3. the braiding of a kind of complete knitting vamp as claimed in claim 1 and moulding process, it is characterised in that: after carrying out that steam is whole and pressing, pressing platform pressurization, selective pressure is 40��50psi, and the dwell time is 3��5 seconds.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410658099.4A CN104432968B (en) | 2014-11-18 | 2014-11-18 | The braiding of a kind of complete knitting vamp and moulding process |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410658099.4A CN104432968B (en) | 2014-11-18 | 2014-11-18 | The braiding of a kind of complete knitting vamp and moulding process |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104432968A CN104432968A (en) | 2015-03-25 |
| CN104432968B true CN104432968B (en) | 2016-06-08 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201410658099.4A Expired - Fee Related CN104432968B (en) | 2014-11-18 | 2014-11-18 | The braiding of a kind of complete knitting vamp and moulding process |
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Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104799483A (en) * | 2015-03-29 | 2015-07-29 | 湖南贵之步工贸有限公司 | Method for manufacturing heel-lifted woman shoes |
| CN107373896A (en) * | 2017-08-31 | 2017-11-24 | 福建漳平协龙高新化纤有限公司 | A kind of diversified manufacture craft for flying to knit vamp of color |
| CN109452706A (en) * | 2018-12-04 | 2019-03-12 | 浙江斯坦格运动护具科技股份有限公司 | A kind of weaving method of protecting ware for sports protective layer |
| CN113317591A (en) * | 2021-06-30 | 2021-08-31 | 广平喜多飞织科技有限公司 | String silk embroidery vamp and shoe with same |
| CN115948885A (en) * | 2022-12-26 | 2023-04-11 | 陈少伟 | Method for preventing ridge defect of knitted vamp hot melt |
Family Cites Families (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR101181727B1 (en) * | 2011-07-13 | 2012-09-19 | 주식회사 욱성 | Warp knitted fabrics for safety shoes and safety shoes using this |
| DE102012206062B4 (en) * | 2012-04-13 | 2019-09-12 | Adidas Ag | SHOE UPPER PART |
| TW201412258A (en) * | 2012-09-25 | 2014-04-01 | Long John Tsung Right Ind Co Ltd | Weaving method of three dimensional vamp |
| DE102013207156A1 (en) * | 2013-04-19 | 2014-10-23 | Adidas Ag | Shoe, in particular a sports shoe |
| CN103355813B (en) * | 2013-07-23 | 2015-07-15 | 康富材料科技有限公司 | Woven vamp and preparation method thereof |
| US8701232B1 (en) * | 2013-09-05 | 2014-04-22 | Nike, Inc. | Method of forming an article of footwear incorporating a trimmed knitted upper |
| CN103720114B (en) * | 2014-01-11 | 2016-06-08 | 福建普斯特服饰有限公司 | Knitting vamp weaving |
| CN104005168B (en) * | 2014-05-30 | 2017-06-13 | 义乌市莎维亚袜业有限公司 | A kind of method of instep formation |
| CN104026794A (en) * | 2014-06-10 | 2014-09-10 | 福建省晋江市金钟服装针织有限公司 | Preparation method of two-sided jacquard knitting vamp |
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2014
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