A kind of method of instep formation
Technical field
The present invention relates to a kind of knitting forming method, and in particular to a kind of method of instep formation.
Background technology
Braiding vamp, as the term suggests, exactly form vamp with the material staggered weave of elongated suitable shoemaking.It is general to compile
Vamp is knitted similar to mesh vamp usually seen by us, but mesh is but more much bigger than general screen cloth.Braiding vamp exists
Can be seen on a variety of footwear moneys, these footwear moneys are suitable for being worn in summer greatly, such as crossing sign high-heeled shoes sandals, mesh grid
Sneakers etc..
Traditional vamp manufacturing process is braiding, cuts, sutures, pastes, the cheap labour that this manufacturing process is relied on
And work factory, human factor occupies an leading position in the fabrication process, and not only quality cannot be unified, and efficiency is also than relatively low
Under.Therefore need badly a kind of can substitute traditional artificial shoe surface with the instep formation process of automation integrated shaping.
The content of the invention
In order to overcome the shortcomings of background technology, the present invention provides a kind of method of instep formation, mainly solves existing
The low problem of the artificial process efficiency for manufacturing vamp.
The technical solution adopted in the present invention is:A kind of method of instep formation, comprises the following steps:
(1) yarn selection:Synthetic fibers and thermo-fuse, both press 50 to 50 part by weight, and wherein synthetic fibers are included
Two kinds of colors, described synthetic fibers are terylene, thermo-fuse and two kinds of terylene of color, and the ratio of three is 2: 1: 1, be for
The yarn of computer double-sided circular weft machine;
It is circular for computer one side or synthetic fibers press 50 to 50 part by weight with natural fiber or elastomeric material
The yarn of weft machine;
(2) computer patterning design:Upper pattern design is carried out with Diagraph 3plus softwares on computers, and is led
Enter in the control device of computer circle weft machine;
(3) draw a design:Pattern profile to vamp is drawn a design, and confirms size;
(4) tissue determines:The vamp woven on computer double-sided circular weft machine is tuck, air layer tissue and barring-on group
Several in knitting is composited;Or the vamp woven on computer list circle weft machine is several compound in figured texture weave
Form;
(5) seamless manufacture:From computer double-sided circular weft machine, the yarn mouth yarn of 1-8 roads 6 is synthetic fibers, 1-8 roads 1
Number yarn mouth yarn is thermo-fuse;Stitch cam is transferred to 150-200 meter full scales, and yarn tension is set to 3-5 grams;Barrel dliameter is 16 inches
To 20 inches, rotating speed is 25-35 revs/min;At 18-22 DEG C, relative humidity is controlled in 56-64% for environment temperature control;Write group
Control program is knitted, knitting needle is moved downward, the input of yarn broadwise is integrally formed by knitting needle, is pulled out by pulling device;Or select
Computer one side circle weft machine, the yarn mouth yarn of 1-8 roads 6 is synthetic fibers, the yarn mouth yarn of 1-8 roads 1 be elastomeric material or
Natural fiber;Stitch cam is transferred to 15-30 meter full scales, and yarn tension is set to 3-5 grams;Barrel dliameter is 12 inches to 20 inches, is turned
Speed is 71-119 revs/min;At 18-22 DEG C, relative humidity is controlled in 56-64% for environment temperature control;Organizational controls program is write,
Knitting needle is moved downward, the input of yarn broadwise, is integrally formed by knitting needle, is pulled out by pulling device;(6) thermal finalization:Computer is two-sided
Steam is sprayed onto the vamp preshrunk woven through machine by vapour iron for the vamp that circular weft machine is gone out, and is adjusted size and is beaten
After sample ruler code is consistent, then vamp is pressed smooth, temperature is 120-135 DEG C, and the time is 70-90 seconds;
Or after the vamp adjustment size that is gone out of computer one side circle weft machine is consistent with size of drawing a design, then vamp is pressed
Smooth, temperature is 120-135 DEG C, and the time is 70-90 seconds.
Also include step (7):Performance test and step (8):Sign, packaging.
Selection computer circle weft machine model SM-DJ2TS the Italian seamless one of Sheng Dongni two-sided loop transfers into
The Italian Sheng Dongni one-side electronics jacquard circle knitting machine of type machine or SM8 TOP2 MP.
Described performance test includes rupture strength, fastness to soaping, colour fastness to perspiration, Martindale abrasion resistance
Energy, colorfastness to rubbing, fracture strength, elongation at break, determine strong percentage elongation, the test of ageing-resistant and color fastness to light.
It is inconsistent with size of drawing a design after described step (6) vamp adjustment size, then return to step (2) and re-start flower
Type is designed.
The beneficial effects of the invention are as follows:Due to taking above-mentioned technical proposal, relative to artificial manufacture vamp, this kind automation
It is integrally formed shoe surface efficiency to greatly improve, uniform quality saves substantial amounts of cost of labor.
Brief description of the drawings
Fig. 1 is flow process figure of the invention.
Fig. 2 is the composite air layer tissue figure of embodiment one.
Fig. 3 is the composite bed organization chart of embodiment two.
Fig. 4 is the barring-on organization chart of embodiment three.
Fig. 5 is the finished product structure figure of embodiment three.
Specific embodiment
Embodiments of the present invention is further illustrated below in conjunction with the accompanying drawings:
Embodiment one
As shown in Figure 1 with Figure 2, a kind of method of instep formation, comprises the following steps:
(1) yarn selection:Both 300D terylene and 150D thermo-fuses by 50 to 50 part by weight, wherein thermo-fuse, glimmering
The green terylene of light, black terylene, the ratio of three is 2: 1: 1;
(2) computer patterning design:Upper pattern design is carried out with the plus softwares of Diagraph 3 on computers, and
It imported into the control device of computer double-sided circular weft machine;
(3) draw a design:Pattern profile to vamp is drawn a design, and confirms size;
(4) tissue determines:Vamp is double rib air layer, and rib-loop air layer tissue is composited;
(3) seamless manufacture:From computer double-sided circular weft machine, the tunnel yarn mouth of machine 1-8 roads 6 terylene 2 of 150D36F
Root, wherein fluorescence green terylene is selected on 1,3,5,7 tunnels, 2,4,6,8 tunnels are 150D heat from the yarn mouth yarn of black terylene 1-8 roads 1
Fuse 1;Stitch cam is transferred to 180 scales, and yarn tension is set to 4 grams;18 inches of barrel dliameter, rotating speed is 30 revs/min;Environment temperature
At 20 DEG C, relative humidity is controlled 60% for control;Organizational controls program is write, knitting needle is moved downward, the input of yarn broadwise is passed through
Knitting needle is integrally formed, and is drawn by pulling device;
(6) thermal finalization:By vapour iron, steam is sprayed onto the vamp preshrunk woven through machine, adjusts size and draw a design
After size is consistent, then vamp is pressed it is smooth, temperature be 125 DEG C, the time be 80 seconds.Described step (6) vamp adjustment size
It is inconsistent with size of drawing a design afterwards, then return to step (2) and re-start patterning design.
Also include step (7):Performance test and step (8):Sign, packaging.
The Italian Sheng Dongni two-sided loop transfers seamless one of the model SM-DJ2TS of the computer double-sided circular weft machine of selection
Body forming machine.
Described performance test includes water spray test, the color fastness that drips test, colour fasteness to dry cleaning test, the test of resistance to sweat
And wear-resisting test.Described test is by the following method
Rupture strength:GB/T 3903.12-2005
Fastness to soaping:GB/T 3921-2008 A methods
Colour fastness to perspiration:GB/T 3922 tests reverse side
Martindale abrasion resistance energy:GB/T21196.2-2007 tests reverse side
Colorfastness to rubbing:ISO 105X12 dry grind 10 times, wet-milling 10 times
Fracture strength:QB/T 4118-2010
Elongation at break:QB/T 4118-2010
Determine strong percentage elongation:The surely strong load 100N of GB/T 3903.22-2008
It is ageing-resistant:70 degree of 95%RH 2D of GB 7911.13-1987
Color fastness to light:AATCC method C 72 hours
Embodiment two
With reference to Fig. 1 and Fig. 3, a kind of method of instep formation is comprised the following steps:
(1) yarn selection:300D terylene and 150D thermo-fuses;
(2) computer patterning design:Upper pattern design is carried out with the plus softwares of Diagraph 3 on computers, and
It imported into the control device of computer double-sided circular weft machine;
(3) draw a design:Profile to vamp is drawn a design, and confirms size;
(4) tissue determines:Vamp is double rib air layer, and rib-loop air layer tissue is combined in tuck and barring-on tissue
Form;
(5) seamless manufacture:From computer double-sided circular weft machine, the yarn mouth yarn of 1-8 roads 6 is 150D36F terylene 2,
1st, fluorescence green terylene is selected on 3,5,7 tunnels, and black terylene is selected on 2,4,6,8 tunnels, and the yarn mouth yarn of 1-8 roads 1 is 150D thermo-fuses one
Root;Stitch cam is transferred to 200 scales, and yarn tension is set to 3-5 grams;Barrel dliameter is 20 inches, and rotating speed is 25 revs/min;Environment temperature
At 22 DEG C, relative humidity is controlled 64% for control;Organizational controls program is write, knitting needle is moved downward, the input of yarn broadwise is passed through
Knitting needle is integrally formed, and is pulled out by pulling device;
(6) thermal finalization:By vapour iron, steam is sprayed onto the vamp preshrunk woven through machine, adjusts size and draw a design
After size is consistent, then vamp is pressed it is smooth, temperature be 135 DEG C, the time be 70 seconds.Described step (6) vamp adjustment size
It is inconsistent with size of drawing a design afterwards, then return to step (2) and re-start patterning design.
Also include step (7):Performance test and step (8):Sign, packaging.
The Italian Sheng Dongni two-sided loop transfers seamless one of the model SM-DJ2TS of the computer double-sided circular weft machine of selection
Body forming machine.
Described performance test includes water spray test, the color fastness that drips test, colour fasteness to dry cleaning test, the test of resistance to sweat
And wear-resisting test.Described test is by the following method
Rupture strength:GB/T 3903.12-2005
Fastness to soaping:GB/T 3921-2008 A methods
Colour fastness to perspiration:GB/T 3922 tests reverse side
Martindale abrasion resistance energy:GB/T21196.2-2007 tests reverse side
Colorfastness to rubbing:ISO 105X12 dry grind 10 times, wet-milling 10 times
Fracture strength:QB/T 4118-2010
Elongation at break:QB/T 4118-2010
Determine strong percentage elongation:The surely strong load 100N of GB/T 3903.22-2008
It is ageing-resistant:70 degree of 95%RH 2D of GB 7911.13-1987
Color fastness to light:AATCC method C 72 hours
Embodiment three
With reference to Fig. 1, Fig. 4 and Fig. 5, a kind of method of instep formation is comprised the following steps:
(1) yarn selection:300D terylene and 150D thermo-fuses;
(2) computer patterning design:Upper pattern design is carried out with the plus softwares of Diagraph 3 on computers, and
It imported into the control device of computer double-sided circular weft machine;
(3) draw a design:Profile to vamp is drawn a design, and confirms size;
(4) tissue determines:Single barring-on tissue;
(5) seamless manufacture:From computer double-sided circular weft machine, the yarn mouth yarn of 1-8 roads 6 is 150D36F terylene 2,
1st, fluorescence green terylene is selected on 3,5,7 tunnels, and black terylene is selected on 2,4,6,8 tunnels, and the yarn mouth yarn of 1-8 roads 1 is 150D thermo-fuses one
Root;Stitch cam is transferred to 200 scales, and yarn tension is set to 3-5 grams;Barrel dliameter is 20 inches, and rotating speed is 25 revs/min;Environment temperature
At 22 DEG C, relative humidity is controlled 64% for control;Organizational controls program is write, knitting needle is moved downward, the input of yarn broadwise is passed through
Knitting needle is integrally formed, and is pulled out by pulling device;
(6) thermal finalization:By vapour iron, steam is sprayed onto the vamp preshrunk woven through machine, adjusts size and draw a design
After size is consistent, then vamp is pressed it is smooth, temperature be 135 DEG C, the time be 70 seconds.Described step (6) vamp adjustment size
It is inconsistent with size of drawing a design afterwards, then return to step (2) and re-start patterning design.
Also include step (7):Performance test and step (8):Sign, packaging.
The Italian Sheng Dongni two-sided loop transfers seamless one of the model SM-DJ2TS of the computer double-sided circular weft machine of selection
Body forming machine.
Described performance test includes water spray test, the color fastness that drips test, colour fasteness to dry cleaning test, the test of resistance to sweat
And wear-resisting test.Described test is by the following method
Rupture strength:GB/T 3903.12-2005
Fastness to soaping:GB/T 3921-2008 A methods
Colour fastness to perspiration:GB/T 3922 tests reverse side
Martindale abrasion resistance energy:GB/T21196.2-2007 tests reverse side
Colorfastness to rubbing:ISO 105X12 dry grind 10 times, wet-milling 10 times
Fracture strength:QB/T 4118-2010
Elongation at break:QB/T 4118-2010
Determine strong percentage elongation:The surely strong load 100N of GB/T 3903.22-2008
It is ageing-resistant:70 degree of 95%RH 2D of GB 7911.13-1987
Color fastness to light:AATCC method C 72 hours
Example IV
A kind of method of instep formation, comprises the following steps:
(1) yarn selection:70D-150D synthetic fibers are elastic with the bag yarn of 40S-60S natural fibers or 7048S and 7048Z
Material presses 50 to 50 part by weight;
(2) computer patterning design:Upper pattern design is carried out with the plus softwares of Diagraph 3 on computers, and
It imported into the control device of computer one side circle weft machine;
(3) draw a design:Pattern profile to vamp is drawn a design, and confirms size;
(4) tissue determines:The vamp of braiding is flotation line plating structure, and several in tuck stitch is composited;
(5) seamless manufacture:From computer one side circle weft machine, the yarn mouth yarn of 1-8 roads 6 is synthetic fibers, 1-8 roads 1
Number yarn mouth yarn is elastomeric material or natural fiber;Stitch cam is transferred to 15-30 meter full scales, and yarn tension is set to 3-5 grams;
Barrel dliameter is 12 inches to 20 inches, and rotating speed is 71-119 revs/min;At 18-22 DEG C, relative humidity control exists for environment temperature control
56-64%;Organizational controls program is write, knitting needle is moved downward, the input of yarn broadwise is integrally formed by knitting needle, is filled by drawing
Put pull-out;
(6) thermal finalization:After vamp adjustment size that computer one side circle weft machine is gone out is consistent with size of drawing a design, then by footwear
Face flatiron is smooth, and temperature is 120-135 DEG C, and the time is 70-90 seconds.With chi of drawing a design after described step (6) vamp adjustment size
Code is inconsistent, then return to step (2) and re-start patterning design;
Also include step (7):Performance test and step (8):Sign, packaging.
The Italian Sheng Dongni one-side electronics knitting needle of the model SM8 TOP2 MP of the computer one side circle weft machine of selection
Knit circular knitting machine.
Described performance test includes rupture strength, fastness to soaping, colour fastness to perspiration, Martindale abrasion resistance
Energy, colorfastness to rubbing, fracture strength, elongation at break, determine strong percentage elongation, the test of ageing-resistant and color fastness to light.
Every technical staff's notice:Although the present invention is described according to above-mentioned specific embodiment, of the invention
Invention thought be not limited to that invention, the repacking of any utilization inventive concept will all include this patent protection of the patent right
In the range of.