CN104432968A - Knitting and forming process for full knitted vamps - Google Patents
Knitting and forming process for full knitted vamps Download PDFInfo
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- CN104432968A CN104432968A CN201410658099.4A CN201410658099A CN104432968A CN 104432968 A CN104432968 A CN 104432968A CN 201410658099 A CN201410658099 A CN 201410658099A CN 104432968 A CN104432968 A CN 104432968A
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Abstract
A knitting and forming process for full knitted vamps sequentially includes the following steps that first, plate making of the vamps is performed through a knitting vamp plate making system; second, vamp knitting is performed through a computer vamp machine so that half-finished vamps can be generated; third, the half-finished vamps are subjected to steam ironing and setting; fourth, a press-polishing machine is used for performing press-polishing on the vamps; fifth, secondary setting is performed in the vamps through a vamp setting machine so that the vamps can be in a three-dimensional curve shape and vamp setting can be completed. The knitted vamps formed through the process are firm and free of collapse, the vamps are matched with shoe types, the sizes of the vamps are consistent, both the hardness and the firmness are taken into consideration, the rate of finished products can be increased, the product quality can be improved, product value is improved, meanwhile, the technological process is simple, operability is high, production efficiency can be improved, cost can be reduced, and good economic benefits are created for an enterprise.
Description
Technical field
The present invention relates to braiding and the moulding process in complete knitting vamp manufacturing technology field, particularly a kind of complete knitting vamp.
Background technology
Novel complete knitting vamp has become another the large new range outside the vamps such as the skin that continues, leather, cloth, has huge market prospects, brings new reform for whole footwear industry.Complete knitting vamp is frivolous ventilatively, comfortable to fit, style color is customizable changeable, and production process environmental protection material-saving simultaneously, automaticity is high.The appearance of complete knitting vamp, first knitting technology is applied in vamp production, adopt fiber or yarn as vamp material, and by setting up the steps such as drawing, braiding, predetermined, rear seamless light, sizing, vamp is made to be able to disposable knitting forming, simplify vamp production procedure, improve production efficiency, reduce production cost; But as a kind of novel vamp production technology, knitting vamp is different from conventional upper, and very large change also occurs production technology link thereupon.Although braiding link solves substantially, overall technology is improved and is still awaited the maturation of the process matched therewiths such as yarn exploitation, rear whole shaping process process and constantly perfect.For knitting vamp, the shaping rear vamp of inevitable requirement is strong not to subside, footwear type coupling, vamp size dimension are consistent, and the more difficult requirement reaching hardness and firmly have concurrently after being made into type after the knitting vamp produced under existing production technology, and vamp size is understable, the vamp insufficient quality produced, yield rate is on the low side, affects quality and the follow-up sales of product.Therefore, for the problems referred to above and deficiency be the object of this technical study and solution.
Summary of the invention
Main purpose of the present invention is the shortcoming overcoming prior art, there is provided a kind of shaping rear vamp strongly not subside, footwear type coupling, vamp size dimension be consistent, hardness and fastness have concurrently, can effectively improve yield rate and product quality, improving product is worth, and technological process is simple, strong operability, production efficiency is high, the braiding of the complete knitting vamp that production cost is low and moulding process.
The present invention adopts following technical scheme:
The braiding of complete knitting vamp and a moulding process, comprise the following steps successively:
1. vamp plate-making, carries out vamp according to pattern magnitude and the style institutional framework of vamp design to knitting vamp forme-producing system and makes a plate and programme, generation vamp knitting program; Can ensure, when the different parts of vamp uses the yarn of heterogeneity, easily accurately can control the tightness of various yarn simply, be convenient to the uniformity realizing shoe pattern size;
2. vamp braiding, select 150D/36F low stretch yarn and 150D/110 DEG C/20F thermo-fuse, or 150D/48F network yarn and 150D/110 DEG C/20F thermo-fuse, or 150D cladding wire and 150D/110 DEG C/20F thermo-fuse, send in computer vamp machine, input the vamp knitting program generated in computer vamp machine and carry out vamp braiding, generate semi-finished product vamp;
3. carry out steam to vamp wholely to press, shape;
A. vamp is put into and press platform, closed press platform, carry out that steam is whole to be pressed;
B., after carrying out that steam is whole and pressing, press platform pressurization, use 25MPa asepwirator pump simultaneously, carry out exhausting air-breathing;
4. carry out press polish process by calender to vamp, the temperature of calender, speed and pressure set according to the shoe pattern;
5. carry out secondary sizing by machine for shaping shoe upper to vamp, pressure, the temperature and time of machine for shaping shoe upper set according to the shoe pattern, utilize sizing footwear mould to carry out secondary sizing to vamp, make vamp form three-dimension curved surface shape, complete instep-shaping.
Preferably, when carrying out that steam is whole to be pressed to vamp, selection steam pressure is 0.4 ~ 0.6MPa, and vapor (steam) temperature is 130 DEG C, and steam service life is 6 ~ 8 seconds.
Preferably, after carrying out that steam is whole and pressing, press platform pressurization, selection pressure is 40 ~ 50ps i, and the dwell time is 3 ~ 5 seconds.
Preferably, described sizing footwear mould is made up of die and punch.
From the above-mentioned description of this invention, compared with prior art, the invention has the beneficial effects as follows: knitting instep formation rear vamp is strong not to subside, footwear type coupling, vamp size dimension are consistent, and hardness and fastness have concurrently, can effectively improve yield rate and product quality, improving product is worth, and meanwhile, technological process is simple, strong operability, can enhance productivity, reduce production cost, for enterprise creates good economic benefit.
Detailed description of the invention
Below by way of detailed description of the invention, the invention will be further described.
Embodiment one
The braiding of a kind of complete knitting vamp of the present invention and moulding process, comprise the following steps successively:
1. vamp plate-making, carries out vamp according to pattern magnitude and the style institutional framework of vamp design to knitting vamp forme-producing system and makes a plate and programme, generation vamp knitting program;
2. vamp braiding, selects 150D/36F low stretch yarn and 150D/110 DEG C/20F thermo-fuse, sends in computer vamp machine, inputs the vamp knitting program generated and carry out vamp braiding in computer vamp machine, generate semi-finished product vamp;
3. carry out steam to vamp wholely to press, shape;
A. put into by vamp and press platform, closed press platform, carry out that steam is whole to be pressed, selection steam pressure is 0.4 ~ 0.6MPa, and vapor (steam) temperature is 130 DEG C, and steam service life is 6 ~ 8 seconds;
B., after carrying out that steam is whole and pressing, press platform pressurization, selection pressure is 40 ~ 50ps i, and the dwell time is 3 ~ 5 seconds, uses 25MPa asepwirator pump simultaneously, carries out exhausting air-breathing;
4. carry out press polish process by calender to vamp, the temperature of calender, speed and pressure set according to the shoe pattern;
5. by machine for shaping shoe upper, secondary sizing is carried out to vamp, pressure, the temperature and time of machine for shaping shoe upper set according to the shoe pattern, utilize sizing footwear mould to carry out secondary sizing to vamp, make vamp form three-dimension curved surface shape, complete instep-shaping, described sizing footwear mould is made up of die and punch.
Knitting instep formation rear vamp is strong not to subside, footwear type coupling, vamp size dimension are consistent, and hardness and fastness have concurrently, can effectively improve yield rate and product quality, improving product is worth, and meanwhile, technological process is simple, strong operability, can enhance productivity, reduce production cost, for enterprise creates good economic benefit.
By the knitting vamp after above-mentioned technological forming, strongly not subside, footwear type coupling, vamp size dimension be consistent, and hardness and fastness have concurrently, can effectively improve yield rate and product quality, improving product is worth, simultaneously, technological process is simple, and strong operability, can enhance productivity, reduce production cost, for enterprise creates good economic benefit.
Embodiment two
The difference of the present embodiment and embodiment one is, in the vamp weaving of step 2, Material selec-tion 50D/48F network yarn and 150D/110 DEG C/20F thermo-fuse, send in computer vamp machine and weave.
Embodiment three
The difference of the present embodiment and embodiment one is, in the vamp weaving of step 2, Material selec-tion 150D cladding wire and 150D/110 DEG C/20F thermo-fuse, send in computer vamp machine and weave.
Above are only three detailed description of the invention of the present invention, but design concept of the present invention is not limited thereto, all changes utilizing this design the present invention to be carried out to unsubstantiality, all should belong to the behavior of invading scope.
Claims (4)
1. the braiding of complete knitting vamp and a moulding process, is characterized in that: comprise the following steps successively:
1. vamp plate-making, carries out vamp according to pattern magnitude and the style institutional framework of vamp design to knitting vamp forme-producing system and makes a plate and programme, generation vamp knitting program;
2. vamp braiding, select 150D/36F low stretch yarn and 150D/110 DEG C/20F thermo-fuse, or 150D/48F network yarn and 150D/110 DEG C/20F thermo-fuse, or 150D cladding wire and 150D/110 DEG C/20F thermo-fuse, send in computer vamp machine, input the vamp knitting program generated in computer vamp machine and carry out vamp braiding, generate semi-finished product vamp;
3. carry out steam to vamp wholely to press, shape;
A. vamp is put into and press platform, closed press platform, carry out that steam is whole to be pressed;
B., after carrying out that steam is whole and pressing, press platform pressurization, use 25MPa asepwirator pump simultaneously, carry out exhausting air-breathing;
4. carry out press polish process by calender to vamp, the temperature of calender, speed and pressure set according to the shoe pattern;
5. carry out secondary sizing by machine for shaping shoe upper to vamp, pressure, the temperature and time of machine for shaping shoe upper set according to the shoe pattern, utilize sizing footwear mould to carry out secondary sizing to vamp, make vamp form three-dimension curved surface shape, complete instep-shaping.
2. the braiding of a kind of complete knitting vamp as claimed in claim 1 and moulding process, is characterized in that: when carrying out that steam is whole to be pressed to vamp, selection steam pressure is 0.4 ~ 0.6MPa, and vapor (steam) temperature is 130 DEG C, and steam service life is 6 ~ 8 seconds.
3. the head repairing auxiliary device of a kind of flat machine as claimed in claim 1, is characterized in that: after carrying out that steam is whole and pressing, press platform pressurization, selection pressure is 40 ~ 50psi, and the dwell time is 3 ~ 5 seconds.
4. the head repairing auxiliary device of a kind of flat machine as claimed in claim 1, is characterized in that: described sizing footwear mould is made up of die and punch.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410658099.4A CN104432968B (en) | 2014-11-18 | 2014-11-18 | The braiding of a kind of complete knitting vamp and moulding process |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410658099.4A CN104432968B (en) | 2014-11-18 | 2014-11-18 | The braiding of a kind of complete knitting vamp and moulding process |
Publications (2)
| Publication Number | Publication Date |
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| CN104432968A true CN104432968A (en) | 2015-03-25 |
| CN104432968B CN104432968B (en) | 2016-06-08 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201410658099.4A Expired - Fee Related CN104432968B (en) | 2014-11-18 | 2014-11-18 | The braiding of a kind of complete knitting vamp and moulding process |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104799483A (en) * | 2015-03-29 | 2015-07-29 | 湖南贵之步工贸有限公司 | Method for manufacturing heel-lifted woman shoes |
| CN107373896A (en) * | 2017-08-31 | 2017-11-24 | 福建漳平协龙高新化纤有限公司 | A kind of diversified manufacture craft for flying to knit vamp of color |
| CN109452706A (en) * | 2018-12-04 | 2019-03-12 | 浙江斯坦格运动护具科技股份有限公司 | A kind of weaving method of protecting ware for sports protective layer |
| CN113317591A (en) * | 2021-06-30 | 2021-08-31 | 广平喜多飞织科技有限公司 | String silk embroidery vamp and shoe with same |
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| KR101181727B1 (en) * | 2011-07-13 | 2012-09-19 | 주식회사 욱성 | Warp knitted fabrics for safety shoes and safety shoes using this |
| CN103355813A (en) * | 2013-07-23 | 2013-10-23 | 康富材料科技有限公司 | Woven vamp and preparation method thereof |
| CN103494401A (en) * | 2012-04-13 | 2014-01-08 | 阿迪达斯股份公司 | Shoe upper |
| US20140082905A1 (en) * | 2012-09-25 | 2014-03-27 | Long John Tsung Right Industrial Co., Ltd. | Weaving Method of Three-Dimensional Vamp |
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| US8701232B1 (en) * | 2013-09-05 | 2014-04-22 | Nike, Inc. | Method of forming an article of footwear incorporating a trimmed knitted upper |
| CN104005168A (en) * | 2014-05-30 | 2014-08-27 | 义乌市无缝服装科技研究中心 | Upper molding method |
| CN104026794A (en) * | 2014-06-10 | 2014-09-10 | 福建省晋江市金钟服装针织有限公司 | Preparation method of two-sided jacquard knitting vamp |
| CN104106874A (en) * | 2013-04-19 | 2014-10-22 | 阿迪达斯股份公司 | Shoe, In Particular A Sports Shoe |
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Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
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| KR101181727B1 (en) * | 2011-07-13 | 2012-09-19 | 주식회사 욱성 | Warp knitted fabrics for safety shoes and safety shoes using this |
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| US20140082905A1 (en) * | 2012-09-25 | 2014-03-27 | Long John Tsung Right Industrial Co., Ltd. | Weaving Method of Three-Dimensional Vamp |
| CN104106874A (en) * | 2013-04-19 | 2014-10-22 | 阿迪达斯股份公司 | Shoe, In Particular A Sports Shoe |
| CN103355813A (en) * | 2013-07-23 | 2013-10-23 | 康富材料科技有限公司 | Woven vamp and preparation method thereof |
| US8701232B1 (en) * | 2013-09-05 | 2014-04-22 | Nike, Inc. | Method of forming an article of footwear incorporating a trimmed knitted upper |
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| CN104005168A (en) * | 2014-05-30 | 2014-08-27 | 义乌市无缝服装科技研究中心 | Upper molding method |
| CN104026794A (en) * | 2014-06-10 | 2014-09-10 | 福建省晋江市金钟服装针织有限公司 | Preparation method of two-sided jacquard knitting vamp |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104799483A (en) * | 2015-03-29 | 2015-07-29 | 湖南贵之步工贸有限公司 | Method for manufacturing heel-lifted woman shoes |
| CN107373896A (en) * | 2017-08-31 | 2017-11-24 | 福建漳平协龙高新化纤有限公司 | A kind of diversified manufacture craft for flying to knit vamp of color |
| CN109452706A (en) * | 2018-12-04 | 2019-03-12 | 浙江斯坦格运动护具科技股份有限公司 | A kind of weaving method of protecting ware for sports protective layer |
| CN113317591A (en) * | 2021-06-30 | 2021-08-31 | 广平喜多飞织科技有限公司 | String silk embroidery vamp and shoe with same |
Also Published As
| Publication number | Publication date |
|---|---|
| CN104432968B (en) | 2016-06-08 |
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| CF01 | Termination of patent right due to non-payment of annual fee |