CN104429595B - Fully-automatic capsule inoculation device - Google Patents

Fully-automatic capsule inoculation device Download PDF

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Publication number
CN104429595B
CN104429595B CN201410635436.8A CN201410635436A CN104429595B CN 104429595 B CN104429595 B CN 104429595B CN 201410635436 A CN201410635436 A CN 201410635436A CN 104429595 B CN104429595 B CN 104429595B
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plate
motor
strain
fully
sprocket wheel
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CN104429595A (en
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吴小春
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Shiyan Mushroom Technology Co.,Ltd.
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QINGYUAN COUNTY CHUNXIAO AUTOMATION TECHNOLOGY Co Ltd
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    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01GHORTICULTURE; CULTIVATION OF VEGETABLES, FLOWERS, RICE, FRUIT, VINES, HOPS OR SEAWEED; FORESTRY; WATERING
    • A01G18/00Cultivation of mushrooms

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  • Life Sciences & Earth Sciences (AREA)
  • Mycology (AREA)
  • Environmental Sciences (AREA)
  • Mushroom Cultivation (AREA)

Abstract

A kind of fully-automatic capsule strain machine, including support body, support body is provided with feeding track, on this feeding track, front-end and back-end are provided with conveying axis, this conveying axis is provided with sprocket wheel, sprocket wheel is connected to the chain being meshed with sprocket wheel, chain is provided with the push pedal being distributed on chain, feeding track is divided into blanking to fix seat, the fixing seat of punching and the fixing seat of strain, the fixing seat of punching is arranged over elevating mechanism, the fixing seat of strain is arranged over capsules strain plate, punching fixed seat side portion is also associated with fixing plate, fixing plate is provided with horizontal mobile device, fixing plate is provided with longitudinal moving device. the inoculation depollution of environment of the fully-automatic capsule strain machine of the present invention, the input of bacterium rod and the work such as output, punching and press-in capsules strain all realize Automated condtrol, automaticity is high, it is not easy to produce to pollute, simple and compact for structure, being suitable for wide farmers and medium-sized and small enterprises batch inoculates production, application value is big.

Description

Fully-automatic capsule inoculation device
Technical field
The present invention relates to strain machine, especially a kind of fully-automatic capsule inoculation device.
Background technology
Edible fungi delicious flavour, nutritious, health care highlight, the deep favor by consumers in general. The volume of production and marketing of China's edible fungi is huge; produce edible fungi in scale mode, the production efficiency of edible fungi, yield and income can be improved, in Edible Fungi process; inoculation is the one procedure of most critical, and inoculation method is directly connected to the success or failure of the production of strain. At present, bag liquid inoculation method is all and inoculated in bundle hole, bacterium rod surface by artificial or a piece hollow of apparatus control syringe needle simultaneously, but this method cannot regulate inoculum concentration and distance between borehole, also being just unable to reach and shorten the bacteria time and reduce the purpose of living contaminants, and cannot hold the degree of depth of punching, in hole, inoculum concentration falls short of specifications, affect success ratio of inoculation, easily cause very big economic loss, and production efficiency is low, thus adding production cost.
Summary of the invention
The shortcoming that the invention solves the problems that above-mentioned prior art, it is provided that a kind of can structure is more reasonable, ensure that and solve conventional production efficiency low by the fully-automatic capsule inoculation device of inoculation quality, the problem that inoculation failure rate is high, easy to use, the popularization of value.
This invention address that the technical scheme that its technical problem adopts: this fully-automatic capsule inoculation device, including support body, support body is provided with feeding track, on this feeding track, front-end and back-end are provided with conveying axis, this conveying axis is provided with sprocket wheel, being connected to the chain being meshed with sprocket wheel on sprocket wheel, chain is provided with the push pedal being distributed on chain, feeding track is divided into blanking to fix seat, the fixing seat of punching and the fixing seat of strain, the fixing seat of punching is arranged over elevating mechanism, elevating mechanism includes guide rod, adjustable shelf and driving device, adjustable shelf is socketed on guide rod, support body is provided with the gripper shoe for location guide, adjustable shelf is connected with driving device, and driving device is arranged on support body, gripper shoe top, and adjustable shelf is also equipped with the perforating needle being distributed on adjustable shelf, the fixing seat of strain is arranged over capsules strain plate, capsules strain plate has the capsule putting hole being distributed on capsules strain plate, it is placed with capsules strain in capsule putting hole, capsules strain plate is connected to horizontal mobile device and longitudinal moving device for driving capsules strain plate, punching fixed seat side portion is also associated with fixing plate, fixing plate is provided with horizontal mobile device, horizontal mobile device includes pedestal, ball screw and lead screw motor, lead screw motor is installed on pedestal sidepiece, ball screw one is rotationally connected with in lead screw motor through pedestal, other end is installed on pedestal, the nut of mobile link it is cased with outside ball screw, nut is plugged with dismountable movable plate, movable plate bottom is provided with groove seat, groove seat mobile link has guide rail, this guide rail is placed in fixing plate top, pedestal sidepiece, fixing plate is provided with longitudinal moving device, longitudinal moving device includes base plate, motor fixing seat and gear motor, motor fixing seat is installed on base plate, gear motor is installed on motor fixing seat top, gear motor is provided with gear, and gear sidepiece is connected to the rack-plate being meshed with gear, and this rack-plate has groove, in groove, mobile link has the guide rail matched with groove, and rack-plate is connected to capsules strain plate, capsules strain plate is also arranged above push-down head, and this push-down head is installed on adjustable shelf. so, by on chain, with chain drive, the realization of bacterium rod is pushed by the push pedal of shuttling movement in feeding track, feeding track is easy to push pedal and is limited the position of bacterium rod when quickly pushing, do not depart from feeding track, and in propelling movement, adjustable shelf drives perforating needle oscilaltion to realize bacterial stick holing by guide rod, push-down head realizes laterally at capsules strain plate, while lengthwise movement, through capsule putting hole by capsules strain press-in bacterium rod on capsules strain plate, when transverse shifting, the principle using ball screw realizes nut at ball screw internal recycle, drive movable plate moves, first guide rail makes movable plate transmission stability in moving process good, reduce frictional force, when vertically moving, gear driven rack-plate moves, it is ensured that each capsule on capsules strain plate is used, and the second guide rail is easy to rack-plate and is moved, easily and effectively.
Perfect further, driving device includes cam turntable for the motor that driving cam rotating disk rotates, and adjustable shelf is provided with the axis of guide, has the gathering sill being driven adjustable shelf lifting by the axis of guide in cam turntable.So, gathering sill one end is by four/three sigma rule circular arc that cam turntable is the center of circle, and the other end is the deviation center of circle and the irregular circular arc tangent with four/three-arc, so while cam turntable rotates, guide post can be movable along the track of gathering sill, and adjustable shelf could be driven to lift.
Perfect further, driving device is cylinder or hydraulic cylinder. So, operation principle is conveniently realized.
Perfect further, the fixing seat top of blanking is provided with material-falling hopper, and material-falling hopper is connected to the placement plate that side is cambered surface, and material-falling hopper has into and out of the material mouth synchronized. So, during use, conveniently edible fungi rod is entered to feeding track by material-falling hopper.
Perfect further, material-falling hopper is provided with the disinfection tank being placed in inside material-falling hopper, disinfection tank is connected to sparge pipe, sparge pipe has been connected below sterilization shower nozzle. So, during Edible mushroom processing, it is necessary to be under an aseptic environment, the crudy of guarantee edible fungi, therefore sterilization shower nozzle is installed, edible fungus stick is carried out disinfection.
Perfect further, capsules strain plate is connected with device for peeling, and device for peeling includes trough of belt roller bearing, below capsules strain plate, trough of belt roller bearing sidepiece the motor on support body is installed, trough of belt roller bearing and motor are mounted on belt gear, between belt gear, are connected to toothed timing belt. So, in use, trough of belt roller bearing needs uniform rotation and completes peeling, and between belt gear, the transmission of power is stable, and torsional forces is big, and both combine, it is achieved stable cutting.
Perfect further, perforating needle is consistent with push-down head quantity, and the distance between distance and push-down head between perforating needle is equal. So, it may be achieved synchronous working, improve production efficiency, save the time.
Perfect further, support body below feeding track is provided with staged panel, staged panel is divided into top panel and lower panel, lower panel is provided with mair motor, mair motor one end is provided with driving gear, top panel is provided with conveying axis, drives gear to be connected by chain with the gear on conveying axis. So, mair motor rotates together also by the gear on chain-driving conveying axis while driving pinion rotation, and drives whole equipment running.
The invention have the advantages that: the inoculation depollution of environment of the fully-automatic capsule inoculation device of the present invention, the input of bacterium rod and the work such as output, punching and press-in capsules strain all realize Automated condtrol, automaticity is high, it is not easy to produce to pollute, simple and compact for structure, being suitable for wide farmers and medium-sized and small enterprises batch inoculates production, application value is big.
Accompanying drawing explanation
Fig. 1 is the structural representation in front of the present invention;
Fig. 2 is the close-up schematic view of part A in Fig. 1 of the present invention;
Fig. 3 is the structural representation at the back side of the present invention, and the schematic diagram of state is put and used in the position wherein also including material-falling hopper;
Fig. 4 is the structural representation on the left of the present invention, and the schematic diagram of state is put and used in the position wherein also including capsules strain plate;
Fig. 5 is the structural representation on the left of the present invention; The schematic diagram of state is put and used in the position wherein also including horizontal mobile device;
Fig. 6 is the structural representation on the right side of the present invention, wherein conceals elevating mechanism, perforating needle and push-down head, and the schematic diagram of state is put and used in the position of emphasis reflection longitudinal moving device;
Fig. 7 is the structural representation of the oblique side of the present invention, and the schematic diagram of state is put and used in the position wherein also including mair motor;
Fig. 8 is the structural representation on the right side of the present invention, wherein conceals elevating mechanism, perforating needle, push-down head and horizontal mobile device, and between emphasis reflection roller bearing and motor, the schematic diagram of state is put and used in position;
Fig. 9 is the structural representation of roller bearing of the present invention.
Description of reference numerals: support body 1, feeding track 2, conveying axis 3, sprocket wheel 3-1, chain 3-2, push pedal 3-3, blanking fixes seat 4, the fixing seat 5 of punching, strain fixes seat 6, capsules strain plate 6-1, capsule putting hole 6-2, capsules strain 6-3, elevating mechanism 7, guide rod 7-1, adjustable shelf 7-2, driving device 7-3, gripper shoe 7-4, perforating needle 7-5, push-down head 7-6, horizontal mobile device 8, longitudinal moving device 9, material-falling hopper 10, place plate 10-1, material mouth 10-2, disinfection tank 11, sparge pipe 11-1, sterilization shower nozzle 11-2, fixing plate 12, pedestal 13, ball screw 13-1, lead screw motor 13-2, nut 13-3, movable plate 14, groove seat 15, first guide rail 15-1, base plate 16, motor fixing seat 16-1, gear motor 16-2, gear 16-3, rack-plate 17, chute 17-1, second guide rail 18, roller bearing 19, groove 19-1, blade 19-2, motor 21, belt gear 22, staged panel 23, top panel 23-1, lower panel 23-2, mair motor 24, cam turntable 25, drive motor 25-1, the axis of guide 26, gathering sill 26-1.
Detailed description of the invention
Below in conjunction with accompanying drawing, the invention will be further described:
With reference to accompanying drawing 1-7: a kind of fully-automatic capsule inoculation device, including support body 1, support body 1 is provided with feeding track 2, these feeding track 2 front-end and back-end are provided with conveying axis 3, this conveying axis 3 is provided with sprocket wheel 3-1, sprocket wheel 3-1 is connected to the chain 3-2 being meshed with sprocket wheel 3-1, chain 3-2 the push pedal 3-3 being distributed on chain 3-2 is installed, feeding track 2 is divided into blanking to fix seat 4, the fixing seat 5 of punching and the fixing seat 6 of strain, the fixing seat 5 of punching is arranged over elevating mechanism 7, elevating mechanism 7 includes guide rod 7-1, adjustable shelf 7-2 and driving device 7-3, adjustable shelf 7-2 is socketed on guide rod 7-1, support body 1 is provided with the gripper shoe 7-4 for location guide 7-1, adjustable shelf 7-2 is connected with driving device 7-3, driving device 7-3 is arranged on support body 1, gripper shoe 7-4 top, and adjustable shelf 7-2 is also equipped with the perforating needle 7-5 being distributed on adjustable shelf 7-2, the fixing seat 6 of strain is arranged over capsules strain plate 6-1, capsules strain plate 6-1 has the capsule putting hole 6-2 being distributed on capsules strain plate 6-1, it is placed with capsules strain 6-3 in capsule putting hole 6-2, capsules strain plate 6-1 is connected to horizontal mobile device 8 and longitudinal moving device 9 for driving capsules strain plate 6-1, fixing seat 5 sidepiece of punching is also associated with fixing plate 12, horizontal mobile device 8 is placed on fixing plate 12, horizontal mobile device 8 includes pedestal 13, ball screw 13-1 and lead screw motor 13-2, lead screw motor 13-2 is installed on pedestal 13 sidepiece, ball screw 13-1 mono-is rotationally connected with in lead screw motor 13-2 through pedestal 13, other end is installed on pedestal 13, the nut 13-3 of mobile link it is cased with outside ball screw 13-1, nut 13-3 is plugged with dismountable movable plate 14, movable plate 14 bottom is provided with groove seat 15, groove seat 15 bottom mobile link has the first guide rail 15-1, this first guide rail 15-1 is placed in fixing plate 12 top, pedestal 13 sidepiece, longitudinal moving device 9 is placed in horizontal mobile device 8 front end, longitudinal moving device 9 includes base plate 16, motor fixing seat 16-1 and gear motor 16-2, motor fixing seat 16-1 is installed on base plate 16, gear motor 16-2 is installed on motor fixing seat 16-1 top, gear motor 16-2 is provided with gear 16-3, gear 16-3 sidepiece is connected to the rack-plate 17 being meshed with gear 16-3, rack-plate 17 has chute 17-1, in chute 17-1, mobile link has the second guide rail 18 matched with chute 17-1, and rack-plate 17 is connected to capsules strain plate 6-1,Capsules strain plate 6-1 is also arranged above push-down head 7-6, and this push-down head 7-6 is installed on adjustable shelf 7-2, driving device 7-3 includes cam turntable 25 and motor 25-1, adjustable shelf 7-2 for driving cam rotating disk 25 rotation are provided with the axis of guide 26, has the gathering sill 26-1 driving adjustable shelf 7-2 to lift by the axis of guide 26 in cam turntable 25, driving device 7-3 is cylinder or hydraulic cylinder, fixing seat 4 top of blanking is provided with material-falling hopper 10, and material-falling hopper 10 is connected to the placement plate 10-1 that side is cambered surface, and material-falling hopper 10 has into and out of the material mouth 10-2 synchronized, material-falling hopper 10 is provided with the disinfection tank 11 being placed in inside material-falling hopper 10, disinfection tank 11 is connected to sparge pipe 11-1, sparge pipe 11-1 and has been connected below sterilization shower nozzle 11-2, perforating needle 7-5 is consistent with push-down head 7-6 quantity, and the distance between distance and push-down head 7-6 between perforating needle 7-5 is equal, support body 1 below feeding track 2 is provided with staged panel 23, staged panel 23 is divided into top panel 23-1 and lower panel 23-2, lower panel 23-2 is provided with mair motor 24, mair motor 24 one end is provided with sprocket wheel 3-1, top panel 23-1 is provided with conveying axis 3, and sprocket wheel 3-1 is connected by chain 3-2 with the sprocket wheel 3-1 on conveying axis 3. in use, mair motor 24 drives conveying axis 3 to make sprocket wheel 3-1 realize rotating, and drive chain 3-1 shuttling movement simultaneously, several push pedals 3-3 being arranged on chain 3-1 also moves therewith, bacterium rod is fallen into feeding track 2 by material-falling hopper 4-1, while bacterium rod pushes to fixing seat 5 place of punching, disinfectant solution in disinfection tank 11 is touched by sparge pipe 11-1 and spills to bacterium rod surface by sterilization shower nozzle 4-2, carry out disinfection, adjustable shelf 7-2 on elevating mechanism 7 drives perforating needle 7-5 to decline, realize bacterial stick holing, meanwhile, push pedal 3-3 continues the bacterium rod having beaten hole pushes to fixing seat 6 place of strain, together it is mounted under the push-down head 7-6 on elevating mechanism 7 with perforating needle 7-5 and presses, capsules strain 6-3 in capsules strain plate 6-1 is depressed in the hole accomplished fluently in advance, in order to the capsules strain 6-3 in capsules strain plate 6-1 each capsule putting hole 6-2 can both be used, capsules strain plate 6-1 is realized 4 directions all around moved by horizontal mobile device 8 and longitudinal moving device 9, pedestal 13 on horizontal mobile device 8 is arranged on fixing plate 12, ball screw 13-1 is connected in pedestal 13 by lead screw motor 13-2, utilize the operation principle of ball screw 13-1, it is socketed in the nut 13-3 in ball screw 13-1 to realize moving left and right, also the movable plate 14 being plugged in nut 13-3 is driven to move left and right, the groove seat 15 of movable plate 14 bottom matches with the first guide rail 15-1, horizontal mobile device 8 also promotes longitudinal moving device 9 to move forward while moving, base plate 16 on longitudinal moving device 9 is arranged on fixing plate 12, motor fixing seat 16-1 is arranged on base plate 16, gear motor 16-2 is arranged in motor fixing seat 16-1, gear motor 16-2 driven gear 16-3 rotates, the rack-plate 17 engaged with gear 16-3 also moves forward and backward therewith, chute 17-1 and the second guide rail 18 offered on rack-plate 17 match, realize stable mobile, improve work efficiency.
With reference to accompanying drawing 8-9: support body 1 is provided with the roller bearing 19 being rotatably connected on below capsules strain plate 6-1, roller bearing 19 has groove 19-1, groove 19-1 sidewall is connected to blade 19-2, and roller bearing 19 is rotatably connected to motor 21, roller bearing 19 and motor 21 by toothed timing belt 20 and is mounted on belt gear 22.During use, motor 21 drives roller bearing 19 to rotate by toothed timing belt 20, and while rotation, capsules strain plate 6-1 sealer is removed by blade 19-2.
Although the present invention has passed through and is shown and described with reference to preferred embodiment, but, those skilled in the art are it is to be appreciated that in the scope of claims, can the various change made in form and details.

Claims (8)

1. a fully-automatic capsule inoculation device, including support body (1), it is characterized in that: described support body (1) is provided with feeding track (2), this feeding track (2) front-end and back-end are provided with conveying axis (3), this conveying axis (3) is provided with sprocket wheel (3-1), being connected to the chain (3-2) being meshed with sprocket wheel (3-1) on described sprocket wheel (3-1), described chain (3-2) is provided with the push pedal (3-3) being distributed on chain (3-2), described feeding track (2) is divided into blanking to fix seat (4), the fixing seat (5) of punching and the fixing seat (6) of strain, described punching is fixed seat (5) and is arranged over elevating mechanism (7), described elevating mechanism (7) includes guide rod (7-1), adjustable shelf (7-2) and driving device (7-3), described adjustable shelf (7-2) is socketed on guide rod (7-1), described support body (1) is provided with the gripper shoe (7-4) for location guide (7-1), described adjustable shelf (7-2) is connected with driving device (7-3), described driving device (7-3) is arranged on support body (1), gripper shoe (7-4) top, described adjustable shelf (7-2) is also equipped with the perforating needle (7-5) being distributed on adjustable shelf (7-2), described strain is fixed seat (6) and is arranged over capsules strain plate (6-1), described capsules strain plate (6-1) has the capsule putting hole (6-2) being distributed on capsules strain plate (6-1), it is placed with capsules strain (6-3) in described capsule putting hole (6-2), described capsules strain plate (6-1) is connected to the horizontal mobile device (8) for driving capsules strain plate (6-1) and longitudinal moving device (9), described punching is fixed seat (5) sidepiece and is also associated with fixing plate (12), described horizontal mobile device (8) is placed on fixing plate (12), described horizontal mobile device (8) includes pedestal (13), ball screw (13-1) and lead screw motor (13-2), described lead screw motor (13-2) is installed on pedestal (13) sidepiece, described ball screw (13-1) one is rotationally connected with in lead screw motor (13-2) through pedestal (13), other end is installed on pedestal (13), the nut (13-3) of mobile link it is cased with outside described ball screw (13-1), described nut (13-3) is plugged with dismountable movable plate (14), movable plate (14) bottom is provided with groove seat (15), groove seat (15) bottom mobile link has the first guide rail (15-1), this first guide rail (15-1) is placed in fixing plate (12) top, pedestal (13) sidepiece, described longitudinal moving device (9) is placed in horizontal mobile device (8) front end, described longitudinal moving device (9) includes base plate (16), motor fixing seat (16-1) and gear motor (16-2), described motor fixing seat (16-1) is installed on base plate (16), described gear motor (16-2) is installed on motor fixing seat (16-1) top, described gear motor (16-2) is provided with gear (16-3), described gear (16-3) sidepiece is connected to the rack-plate (17) being meshed with gear (16-3), rack-plate (17) has chute (17-1), described chute (17-1) interior mobile link has the second guide rail (18) matched with chute (17-1), described rack-plate (17) is connected to capsules strain plate (6-1),Capsules strain plate (6-1) is also arranged above push-down head (7-6), and this push-down head (7-6) is installed on adjustable shelf (7-2).
2. fully-automatic capsule inoculation device according to claim 1, it is characterized in that: described driving device (7-3) includes cam turntable (25) and the drive motor (25-1) rotated for driving cam rotating disk (25), described adjustable shelf (7-2) is provided with the axis of guide (26), has the gathering sill (26-1) driving adjustable shelf (7-2) to lift by the axis of guide (26) in described cam turntable (25).
3. fully-automatic capsule inoculation device according to claim 2, is characterized in that: described driving device (7-3) is cylinder or hydraulic cylinder.
4. fully-automatic capsule inoculation device according to claim 1, it is characterized in that: described blanking is fixed seat (4) top and is provided with material-falling hopper (10), material-falling hopper (10) is connected to the placement plate (10-1) that side is cambered surface, and material-falling hopper (10) has into and out of the material mouth (10-2) synchronized.
5. fully-automatic capsule inoculation device according to claim 4, it is characterized in that: described material-falling hopper (10) is provided with the disinfection tank (11) being placed in material-falling hopper (10) inner side, being connected to sparge pipe (11-1) on disinfection tank (11), sparge pipe (11-1) has been connected below sterilization shower nozzle (11-2).
6. fully-automatic capsule inoculation device according to claim 1, it is characterized in that: described support body (1) is provided with the roller bearing (19) being rotatably connected on capsules strain plate (6-1) lower section, described roller bearing (19) has groove (19-1), groove (19-1) sidewall is connected to blade (19-2), described roller bearing (19) is rotatably connected to motor (21), described roller bearing (19) and motor (21) by toothed timing belt (20) and is mounted on belt gear (22).
7. fully-automatic capsule inoculation device according to claim 1, is characterized in that: described perforating needle (7-5) is consistent with push-down head (7-6) quantity, and the distance between distance and push-down head (7-6) between perforating needle (7-5) is equal.
8. fully-automatic capsule inoculation device according to claim 1, it is characterized in that: the support body (1) of feeding track (2) lower section is provided with staged panel (23), described staged panel (23) is divided into top panel (23-1) and lower panel (23-2), described lower panel (23-2) is provided with mair motor (24), mair motor (24) one end is provided with sprocket wheel (3-1), described top panel (23-1) is provided with conveying axis (3), and described sprocket wheel (3-1) is connected by chain (3-2) with the sprocket wheel (3-1) on conveying axis (3).
CN201410635436.8A 2014-11-12 2014-11-12 Fully-automatic capsule inoculation device Active CN104429595B (en)

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