CN104419974B - Electric slurry polishing can be carried out continuously for bundled stainless steel wire and reduce the installation method of surface roughness - Google Patents
Electric slurry polishing can be carried out continuously for bundled stainless steel wire and reduce the installation method of surface roughness Download PDFInfo
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- CN104419974B CN104419974B CN201310364105.0A CN201310364105A CN104419974B CN 104419974 B CN104419974 B CN 104419974B CN 201310364105 A CN201310364105 A CN 201310364105A CN 104419974 B CN104419974 B CN 104419974B
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Abstract
The invention discloses the installation method that one kind can be carried out continuously electric slurry polishing and reduction surface roughness for bundled stainless steel wire, including:Liquid bath, metal wire, take-up and pay-off device are polished, take-up and pay-off device includes:Broadcast end and retracting end is respectively placed in two outer ends of liquid bath, it is polished the preceding wire of metal line front end linking insulation and is connected on retracting end, wire after the linking insulation of its end, it is positioned in liquid bath under current electrifying state using wire before insulation, pass through negative electrode electric slurry polishing solution and pass through positive electrode conductive casters when can keep insulation without loop state, until stainless steel bare wire is passed through positive electrode conductive casters it is powered enter groove move and be dipped in negative electrode electric slurry polishing solution and proceed by electric slurry polishing, reduction is polished metal line surface roughness and coefficient of friction, simultaneously current loop is formed in liquid bath, make stainless steel bare wire base material by under the lasting retracting for furling end and drive transmission and reach the continuous movement for uninterruptedly carrying out electric slurry polishing, with raising efficiency and increase production capacity.
Description
Technical field
The present invention relates to a kind of device that electric slurry polishing and reduction surface roughness can be carried out continuously for bundled stainless steel wire
A kind of method, more particularly to confession web-like soaks electric slurry polishing solution around sustainable shifting of metal wire that be polished of property stainless steel bare wire base material
In be carried out continuously the device and method of electric slurry polishing operation.
Background technology
The method that web-like carries out electric slurry polishing around property metal wire is typically at present, on its conventional art, gradation is only capable of
Take a predetermined section such as 5~6 chis metal wire that is polished long and two ends are connected into positive electricity charged current, immersion contains negatively charged electrode current
Electric field reaction is produced in electric slurry polishing liquid liquid bath carries out electric slurry polishing, however, traditional electric slurry polishing technology is more long in working length
The metal wire that is polished be polished, often because bare metal line length is long, resistance is excessive, be polished the bad feelings of metal wire
Shape, therefore, the metal wire that is polished for taking a bit of length that traditional electric slurry polishing technology is only capable of secondary property then carries out electric slurry polishing, certainly will
Cause that the activity duration is long, efficiency slow and production capacity and yield cannot be lifted, therefore, how to overcome web-like stainless around the bundled metal of property
Steel wire is sustainable to be displaced into electric slurry polishing liquid that to be carried out continuously the method for electric slurry polishing be problem extremely to be solved at present.
The content of the invention
It is a primary object of the present invention to provide one kind electric slurry polishing and reduction table can be carried out continuously for bundled stainless steel wire
The installation method of surface roughness, it is provided with least two or two using the liquid bath with negative electrode electric slurry polishing solution has positive electricity
(the stainless steel bare wire length substrate between two positive electrode conductive casterses is depending on stainless between two positive electricity conductive casterses for the conductive casters of electrode current
The resistance permissible range of steel wire length), when making electric slurry polishing, be polished metal wire by take-up and pay-off device retracting end retracting and by
It is provided with the transmission of drive in its liquid bath, makes the stainless steel bare wire base material for the being polished metal wire positive electrode that can continuously pass through conductive
Wheel it is powered enter groove move and be dipped in electric slurry polishing is carried out in the negative electrode electric slurry polishing solution of liquid bath, order is polished the stainless steel of metal wire
Bare wire base material by under the lasting retracting for furling end and drive transmission and reach the continuous continual electric slurry polishing that carries out
It is mobile, with the purpose for being lifted around property metal wire rod electric slurry polishing more efficiency and increasing production capacity.
An of the invention purpose, is that can be carried out continuously electric slurry polishing and reduction table for bundled stainless steel wire in offer one kind
The installation method of surface roughness, its utilization is polished metal line front end and sets a junction part, junction part one end is connected stainless steel naked
Line base material, the suitable length of other end linking one is buckled on retracting end pull and is polished wire before the insulation of metal wire movement, order
Wire is positioned in liquid bath under current electrifying state before set insulation, pass through negative electrode electric slurry polishing solution and positive electricity of passing through
The loop-free state that insulate can be kept during the conductive casters of pole, until stainless steel bare wire is passed through positive electrode conductive casters it is powered enter groove move leaching
In electric slurry polishing is proceeded by negative electrode electric slurry polishing solution, reduction is set to be polished metal line surface roughness and friction system
Number, at the same liquid bath in formed current loop formation area, and when metal wire pass through forward and backward rinse bath and broadcast end, furl end when,
By the insulation system set by its bottom, make keep loop state in current electrifying liquid bath therebetween and outside not with electric current in liquid bath
Produce loop and keep insulation without loop state, and reach and be polished metal wire reaction electric slurry polishing tool security and up to controlling back
The effect of line safety protection.
Brief description of the drawings
Fig. 1 is one of implementation flow chart of the invention.
Fig. 2 is that implementation of the invention is polished the action schematic diagram that metal wire is carried out continuously electric slurry polishing.
Fig. 3 is that implementation of the invention is polished the floor map that metal wire is carried out continuously electric slurry polishing.
Fig. 4 is the two of implementation flow chart of the invention.
Fig. 5 is that another implementation of the invention is polished the action schematic diagram that metal wire is carried out continuously electric slurry polishing.
Fig. 6 is that another implementation of the invention is polished the floor map that metal wire is carried out continuously electric slurry polishing.
Fig. 7 is that another implementation of the invention is polished the action schematic diagram that metal wire is carried out continuously electric slurry polishing.
【Symbol description】
10........... liquid bath 11........... electric slurry polishings solution
12........... DC current controller 13........... dc source generators
20........... it is polished metal wire 20'.......... and has polished metal wire
21........... stainless steel bare wire base material 21'.......... sections
22........... wire 22'.......... sections before insulating
23........... wire after junction part 24.......... insulate
30........... take-up and pay-off device 31........... broadcasts end
32........... end 33........... drives are furled
34........... rinse bath before conductive casters 40...........
50........... rinse bath 60........... insulation systems after
A1, b1... broadcast a2, b2... pre-treatment
A3, b3... it is powered enter groove a4, b4... post processing
A5, b5... are furled
Specific embodiment
Hereby coordinating schema will include preferred embodiment, describe present disclosure in detail as follows:
It is as shown in Figure 1 one of implementation flow chart of the invention (please also refer to Fig. 2,3 shown in), its electric slurry polishing
Device, including:It is web-like around property stainless steel bare wire base material 21 that one or more are filled out and are provided with the liquid bath 10, of electric slurry polishing solution 11
Be polished metal wire 20, a take-up and pay-off device 30, a direct current current controller 12 and a direct current power generators 13, the liquid bath
10 can be set to metal conductive materials or be provided with a conductive metal material in the inner (such as copper material and to connect electric current negative electrode, the folding and unfolding
Line apparatus 30 are included:One passively broadcasts two outer ends that the active retracting end 32 of end 31 and is respectively placed in liquid bath 10, in liquid bath 10
It is interior to be interval with least two or more than two conductive casterses 34 and connect electric current positive electrode positioned at the top of electric slurry polishing solution 11, and in it
Bottom surface can mutually be misplaced every several drives 33 are set with conductive casters 34, and the length of stainless steel bare wire base material 21 between two conductive casters 34 takes
The resistance permissible range of stainless steel wire length certainly between two positive electricity conductive casterses 34, and it is naked in the stainless steel for being polished metal wire 20
The front end of line base material 21 sets a junction part 23, the one end of junction part 23 is connected stainless steel bare wire base material 21, the suitable length of other end linking one
Can be buckled on retracting end 32 pull and be polished wire 22 before the insulation of the movement of metal wire 20, and be polished the end of metal wire 20
End can again be connected wire 24 after the insulation for setting a suitable section, and be polished before metal wire 20 enters liquid bath 10 in the retracting of retracting end 32 and
Before the metal wire of the polishing 20' that the retracting of retracting end 32 is completed, the forward and backward rinse bath 40,50 of a ultrasonic washer is respectively set,
It is another in liquid bath 10 and to broadcast the bottom at end 31, retracting end 32 and forward and backward rinse bath 40,50 and be all provided with insulation system 60, for being polished
Metal wire 20 can keep the effect without loop state of insulation when carrying out electric slurry polishing operation with outside.
It is intended to process bundled stainless steel wire when carrying out electric slurry polishing, its step is following (please also refer to shown in Fig. 1,2,3):
(a1) broadcast:The metal wire 20 that is polished by bundled web-like around property broadcasts end 31 by being placed in, and makes wire 22 before insulation
One end is buckled in the junction part 23 of stainless steel bare wire base material 21, then wire 22 before insulation is set around into drive 33 and conductive casters 34
Between, make the other end be buckled on the retracting end 32 of take-up and pay-off device 30, the bottom insulation of wire 22 before insulation is impregnated in liquid bath
In 10 electric slurry polishing solution 11 and top insulated contact conductive casters 34, subsequent start-up power supply, make DC current controller 12 and
The transmission positive and negative electrode electric current of dc source generator 13 is transported on liquid bath 10 and conductive casters 34 respectively, by its liquid bath 10 itself
It is metal conductive materials or is provided with conductive metal material by interior, makes electric slurry polishing solution 11 form negative electrode and form area, and
Wire 22 is dipped in the liquid bath 10 and forms area's insulation with the negative electrode of electric slurry polishing solution 11 before insulation, and wire 22 is being received before insulation
Furl end 32 lasting retracting move insulated contact to positive electrode conductive casters 34 section 22' can with outside keep it is loop-free absolutely
Edge state, until the stainless steel bare wire base material 21 for being polished metal wire 20 is exposed, that is, starting next step carries out being polished metal
The pre-treatment operation of the stainless steel bare wire base material 21 of line 20;
(a2) pre-treatment:The stainless steel bare wire base material 21 for being polished metal wire 20 is moved to preceding cleaning by the retracting of retracting end 32
Groove 40 is decontaminated, is cleaned treatment;
(a3) it is powered enter groove:After completing pre-treatment step, the retracting end 32 of take-up and pay-off device 30 persistently furls, and makes to be polished
The stainless steel bare wire base material 21 of metal wire 20 is moved toward the direction of liquid bath 10, and now, stainless steel bare wire base material 21 touches positive electrode
Conductive casters 34 and conductive being polished on metal wire 20 around property in web-like, receive stainless steel bare wire base material 21 of the completion with positive pole electricity
The lasting retracting movement at retracting end 32 is moved down and is dipped in generation plasma-based principle in electric slurry polishing solution 11, while the negative electrode electricity in it
Slurry polishing solution 11 moves with stainless steel bare wire base material 21 and current loop formation area is formed between leaching is contacted, and now, proceeds by plasma-based
The operation of polishing, makes reduction be polished metal line surface roughness and coefficient of friction, and when stainless steel bare wire base material 21 is furled
The section 21' passed through under the movement of end 32 to conductive casters 34 can be protected by the insulation system 60 set by its bottom of each liquid bath 10 with outside
Hold the loop-free state of insulation;
(a5) post-process:Complete electric slurry polishing has polished metal wire 20' by under the lasting retracting movement for furling end 32, opens
Begin to enter the treatment that raffinate is cleaned and removed in rear rinse bath 50;
(a6) furl:After completing post-treatment procedures, retracting end 32 persistently furls the metal wire 20' of polishing for completing cleaning,
And broadcast end 31 persistently broadcast thereafter be polished metal wires 20 continue drive stainless steel bare wire base material 21 powered (positive electrode) enter
Groove (negative electrode) in electric slurry polishing solution 11 is carried out continuously the movement of electric slurry polishing.
As shown in Figure 4,5, 6, it is the two of implementation flow chart of the invention, it is intended to process bundled stainless steel wire and carries out electricity
The step of during slurry polishing, is as follows:
(b1) broadcast:The metal wire 20 that is polished by bundled web-like around property broadcasts end 31 by being placed in, and makes wire 22 before insulation
One end is buckled in the junction part 23 of stainless steel bare wire base material 21, then the preceding wire 22 that will insulate is set around the drive of each liquid bath 10
Between 33 and conductive casters 34, make the other end be buckled on the retracting end 32 of take-up and pay-off device 30, make the bottom of wire 22 before insulation exhausted
Edge is impregnated in the electric slurry polishing solution 11 of each liquid bath 10 and top insulated contact conductive casters 34, and subsequent start-up power supply makes direct current
Current controller 12 and the transmission negative electrode current collector of dc source generator 13 are transported on each liquid bath 10 and transmit positive electrode electricity
Stream is transported on conductive casters 34, and by its liquid bath, 10 are provided with metallic conduction material, order electricity as metal conductive materials or by interior
Slurry polishing solution 11 forms negative electrode and forms area, and the leaching of wire 22 is moved in negative with electric slurry polishing solution 11 in each liquid bath 10 before order insulation
Electrode forms area's insulation, and wire 22 is being moved insulated contact to positive electrode conductive casters by the lasting retracting at retracting end 32 before insulation
34 and liquid bath 10 two-by-two of passing through outside section 22' can keep loop-free state of insulation with outside, until being polished metal wire
20 stainless steel bare wire base material 21 is exposed, that is, starting next step be polished the stainless steel bare wire base material 21 of metal wire 20
Pre-treatment operation;
(b2) pre-treatment:The stainless steel bare wire base material 21 for being polished metal wire 20 is moved to preceding cleaning by the retracting of retracting end 32
Groove 40 is decontaminated, is cleaned treatment;
(b3) it is powered enter groove:After completing pre-treatment step, the retracting end 32 of take-up and pay-off device 30 persistently furls, and makes to be polished
The direction of liquid bath 10 movement that the stainless steel bare wire base material 21 of metal wire 20 is set toward multiple-grooved, now, stainless steel bare wire base material 21 connects
Contact the positive electrode conductive casters 34 and conduction of the top of liquid bath 10 in web-like being polished on metal wire 20 around property, make completion band positive pole
The stainless steel bare wire base material 21 of metal wire 20 that is polished of electricity is moved down that to be dipped in electric slurry polishing molten by the lasting retracting movement at retracting end 32
Plasma-based principle is produced in liquid 11, while between the negative electrode electric slurry polishing solution 11 in it is contacted with the shifting leaching of stainless steel bare wire base material 21
Formed current loop formed area, now, proceed by the operation of electric slurry polishing, make reduction be polished metal line surface roughness and
Coefficient of friction, then, retracting end 32 persistently retracting be polished metal wire 20 make stainless steel bare wire base material 21 it is sequentially powered enter groove enter
Enter to carry out in each liquid bath 10 of postorder the movement of electric slurry polishing, and passed through under stainless steel bare wire base material 21 is moved by retracting end 32 to
The section 21' of conductive casters 34 can keep the loop-free shape of insulation by the insulation system 60 set by its bottom of each liquid bath 10 with outside
State;
(b5) post-process:Complete electric slurry polishing has polished metal wire 20' by under the lasting retracting movement for furling end 32, opens
Begin to enter the treatment that raffinate is cleaned and removed in rear rinse bath 50;
(b6) furl:After completing post-treatment procedures, retracting end 32 persistently furls the metal wire 20' of polishing for completing cleaning,
And the metal wire 20 that is polished that retracting end 32 is persistently broadcasted thereafter continues to drive stainless steel bare wire base material 21 powered (positive electrode) to enter
Groove (negative electrode) in electric slurry polishing solution 11 is carried out continuously the movement of electric slurry polishing.
Thereby, it is positioned in liquid bath 10 under current electrifying state using wire 22 before set insulation, negative electrode of passing through
Electric slurry polishing solution 11 and pass through positive electrode conductive casters 34 when can keep the loop-free state that insulate, make negative electrode electric slurry polishing
Solution 11 moved by positive electrode stainless steel bare wire base material 21 make under leaching it is internal produce the formation area of current loop, and pass through outside when,
By its outside forward and backward rinse bath 40,50 and end 31, the insulation system 60 set by retracting end 32 are broadcasted, make current electrifying therebetween, can
Make to keep loop state in its liquid bath, and do not produce loop to keep insulation without loop shape with electric current in liquid bath 10 when being displaced into outside
State, and reaching carries out stainless steel bare wire base material 21 and broadcasts to reaction electric slurry polishing in liquid bath 10 more security and up to controlling back
The effect of line safety protection, and be provided with least two or two in the liquid level of electric slurry polishing solution 11 by liquid bath 10 connect positive electricity again
The conductive casters 34 of electrode current, can be according to each conductive casters 34 of resistance size be set with for being polished metal wire 20 when making electric slurry polishing
The length of stainless steel bare wire base material 21 between distance, its conductive casters 34 according to the resistance sizes for being polished metal wire 20 not
Together, when making electric slurry polishing, metal wire 20 is polished by the pull retracting at the retracting end 32 of take-up and pay-off device 30 and by drive 33
Transmission under, make the stainless steel bare wire base material 21 for being polished metal wire 20 can continuously pass through each positive electrode conductive casters 34 it is powered enter groove
Shifting is dipped in the negative electrode electric slurry polishing solution 11 of liquid bath 10 and carries out electric slurry polishing, and the retracting end 32 for passing through take-up and pay-off device 30
Lasting retracting complete the metal wire of polishing 20' under, make to be polished the sustainable quilt of stainless steel bare wire base material 21 of metal wire 20
Retracting is mobile interior with electromigration immersion liquid bath 10 through positive electrode conductive casters 34 and negative electrode electric slurry polishing solution 11 produces plasma-based principle
Enter the movement of Line Continuity electric slurry polishing, accordingly, reach the metal wire rod electric slurry polishing more efficiency for lifting bundled stainless steel wire
And increase the purpose of production capacity.
As shown in fig. 7, the liquid bath 10 for having negative electrode electric slurry polishing solution 11 with multiple-grooved is thrown in implementation plasma-based thereon
Drive 33 can not be set on light, in its liquid bath 10 and is directly set at least two or more than two conductive casters 34 thereon and is implemented plasma-based and throw
During light operation, wire 22 is drawn on conductive casters 34 and being impregnated with the electric slurry polishing solution 11 of liquid bath 10 before insulating, after making energization,
Wire 22 keeps the loop-free state of insulation with electric slurry polishing solution 11 before insulation, is held by the retracting end 32 of take-up and pay-off device 30
The start of continuous pull until the stainless steel bare wire base material 21 for being polished metal wire 20 is exposed when touching conductive casters 34, that is, start into
The powered impregnation negative electrode electric slurry polishing solution 11 of row stainless steel bare wire base material 21 produces plasma-based principle to enter Line Continuity electric slurry polishing
Movement.
The above, specific embodiment only of the invention, but protection scope of the present invention is not limited thereto, and it is any
Those familiar with the art the invention discloses technical scope in, change or replacement can be readily occurred in, should all contain
Cover within protection scope of the present invention.Therefore, protection scope of the present invention described should be defined by scope of the claims.
Claims (6)
1. a kind of can be carried out continuously electric slurry polishing for bundled stainless steel wire and reduce the installation method of surface roughness, it includes:
One or more fill out be provided with electric slurry polishing solution liquid bath, one be web-like around property stainless steel bare wire base material be polished metal wire,
One take-up and pay-off device, a direct current current controller and a direct current power generators, the take-up and pay-off device are included:One passively broadcasts
End and an active retracting end be respectively placed in two outer ends of liquid bath, its liquid bath positioned at electric slurry polishing superjacent be provided with least two or
More than two conductive casterses connection electric current positive electrode, and liquid bath connection electric current negative electrode, and the stainless steel bare wire base material between two conductive casterses
Length depends on the resistance permissible range of stainless steel wire length between two positive electricity conductive casterses, and one is connected in metal line front end is polished
Fit before insulation long wire and connect to set and be connected on retracting end, and metal wire is polished into before liquid bath and rolling up in the retracting of retracting end
Before the metal wire of polishing that receiving end retracting is completed, the forward and backward rinse bath of a ultrasonic washer is respectively set, separately in liquid bath and receipts
The bottom of actinobacillus device and forward and backward rinse bath is all provided with insulation system.
2. one kind according to claim 1 can be carried out continuously electric slurry polishing and reduce surface roughness for bundled stainless steel wire
Installation method, it is characterised in that electric slurry polishing device is implemented as follows the step of bundled stainless steel wire carries out electric slurry polishing:
Broadcast:The metal wire that is polished by bundled web-like around property broadcasts end by being placed in, and wire one end is arranged in folding and unfolding before making insulation
On the retracting end of line apparatus, the front end of the other end and stainless steel bare wire base material in succession, makes the bottom insulation impregnation of wire before insulation
In the electric slurry polishing solution of one or more liquid baths and top insulated contact conductive casters, subsequent start-up power supply, make DC current
Controller and dc source generator transmission negative electrode current collector are transported to one or more liquid baths, are allowed to form negative electrode and are formed
Area, simultaneous transmission positive electricity electrode current is transported on conductive casters, and wire leaching is moved in one or more liquid baths and plasma-based before order insulation
Polishing solution negative electrode forms area's insulation, and wire can insulated contact positive electricity under the lasting retracting movement by retracting end before insulation
Section outside pole conductive casters, and liquid bath of passing through can keep loop-free state of insulation with outside, until being polished metal wire
Stainless steel bare wire base material is exposed, that is, proceed by the pre-treatment operation of next step;
Pre-treatment:It is polished the stainless steel bare wire base material of metal wire and is moved to preceding rinse bath by the retracting of retracting end and is decontaminated, washed
Net treatment;
It is powered enter groove:After completing pre-treatment step, the retracting of take-up and pay-off device supports continuous retracting, makes to be polished the stainless of metal wire
Steel bare wire base material is moved toward one or more liquid bath directions, and now, stainless steel bare wire base material touches the positive electrode above liquid bath
Conductive casters is simultaneously conductive to be polished metal online in web-like around property, completion is polished metal wire stainless steel bare wire with positive pole electricity
Base material is moved down to be dipped in electric slurry polishing solution and produces plasma-based principle by the lasting retracting movement at retracting end, while the negative electrode in it
Electric slurry polishing solution moves with stainless steel bare wire base material and current loop formation area is formed between leaching is contacted, and now, proceeds by plasma-based throwing
The operation of light, makes reduction be polished metal line surface roughness and coefficient of friction, and then, retracting supports continuous retracting and is polished metal
Line make stainless steel bare wire base material it is sequentially powered enter groove into the movement that electric slurry polishing is carried out continuously in liquid bath, and when stainless steel bare wire
Base material by retracting end movement under pass through to conductive casters section can by the insulation system set by its one or more liquid bath bottom with
Outside keeps the loop-free state of insulation;
Post processing:Complete electric slurry polishing has polished metal wire by under the lasting retracting movement for furling end, initially enters in rear clear
The treatment of raffinate is cleaned and removed in washing trough;
Retracting:After completing post-treatment procedures, retracting supports the polishing metal wire that continuous retracting completes cleaning, and retracting end type discharge
Send thereafter be polished metal wire continue drive positive electrode stainless steel bare wire base material it is powered enter groove in negative electrode electric slurry polishing solution
In be carried out continuously the movement of electric slurry polishing.
3. one kind according to claim 1 can be carried out continuously electric slurry polishing and reduce surface roughness for bundled stainless steel wire
Installation method, it is characterised in that can be mutually misplaced with upper conductive wheel every setting several drives in bottom surface in liquid bath.
4. one kind according to claim 1 can be carried out continuously electric slurry polishing and reduce surface roughness for bundled stainless steel wire
Installation method, it is characterised in that liquid bath can be set to metal conductive materials or be provided with metallic conduction material just like copper material in the inner
Material.
5. one kind according to claim 1 can be carried out continuously electric slurry polishing and reduce surface roughness for bundled stainless steel wire
Installation method, it is characterised in that the stainless steel bare wire base material for being polished metal wire can set a junction part in front end, make junction part
One end is connected stainless steel bare wire base material, wire before other end linking insulation.
6. one kind according to claim 1 can be carried out continuously electric slurry polishing and reduce surface roughness for bundled stainless steel wire
Installation method, it is characterised in that be polished after the stainless steel bare wire base material of metal wire can be connected the insulation for setting a suitable section in end
Wire.
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