CN203491018U - Film sintering electromagnetic wire induction heating bonding system - Google Patents
Film sintering electromagnetic wire induction heating bonding system Download PDFInfo
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- CN203491018U CN203491018U CN201320595486.9U CN201320595486U CN203491018U CN 203491018 U CN203491018 U CN 203491018U CN 201320595486 U CN201320595486 U CN 201320595486U CN 203491018 U CN203491018 U CN 203491018U
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- induction heating
- electromagnetic wire
- heating equipment
- bonding system
- conductor
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Abstract
The utility model relates to a film sintering electromagnetic wire induction heating bonding system. The system comprises a pay-off rack, a polishing machine, a water-washing device, an air drying device, a lapping device, an induction heater, a hold-down device, an drying oven, a water cooling box and a wire-rewinding machine. The polishing machine, the water-washing device, the air drying device, the lapping device, the induction heater, the hold-down device, the drying oven and the water cooling box are arranged on the same line. The induction heater and the hold-down device are arranged in a manner that the induction heater and the hold-down device can move to and fro along the direction of electromagnetic wires. According to the utility model, the induction heater and the hold-down device can move to and fro, so that a film and a conductor which are heated by the induction heater can be rolled by the hold-down device when equipment is shut down, and therefore a problem of infirm bonding is solved. Furthermore, the operation is simple and convenient, the production efficiency is improved, and the quality of products is stable.
Description
Technical field
The utility model relates to a kind of film sintered electromagnetic wire induction heating bonding system.
Background technology
The induction heating of manufacturing field at electromagnetic wire refer to adopt high frequency electric source through radio-frequency induction coil at a certain temperature thin dielectric film tightly sintering on conductor, prior art is normal adopt as notification number be that sintering machine in CN101738085A is processed.But while adopting sintering machine of the prior art to produce, there is following problem always: when equipment stops, in the induction coil of induction heating equipment and induction heating equipment to that section of film and the conductor of hold down gag, bond not firm; For addressing this problem, current way connects film production after conductor being retracted to the not firm electromagnetic wire of that section of bonding of removal again, but troublesome poeration like this, affect manufacturing schedule and production efficiency, simultaneously artificially increased insulating barrier joint for electromagnetic wire product, the steady quality that is unfavorable for electromagnetic wire final finished, the quality influence such as the special outward appearance for product, size, electrical property are very large.
Summary of the invention
Technical problem to be solved in the utility model be to provide a kind of can conveniently solve equipment downtime time in the induction coil of induction heating equipment and induction heating equipment to that section of film of hold down gag and the conductor not film sintered electromagnetic wire induction heating bonding system of firm problem that bonds.
For solving above technical problem, the utility model is taked following technical scheme:
A film sintered electromagnetic wire induction heating bonding system, comprises pay off rack, for the coalignment that conductor is carried out to alignment, for removing the polishing machine of the burr on described conductor, for the water washing device that described conductor is cleaned, for described conductor is carried out to air-dry air-dry apparatus, for by Transposed wind to the lapping device on described conductor, for the crawler that electromagnetic wire is drawn, for the induction heating equipment that electromagnetic wire is heated, the rolling device that carries out roll extrusion for the electromagnetic wire to after heating, for the electromagnetic wire after roll extrusion being consolidated to the baking oven of heating, be used for the cooling water-cooled blow-dry device of the electromagnetic wire after curing, admission machine, described polishing machine, coalignment, water washing device, air-dry apparatus, lapping device, crawler, induction heating equipment, rolling device, baking oven, water-cooled blow-dry device is arranged on same straight line, and described induction heating equipment and described rolling device all can move around along the direct of travel of described electromagnetic wire and arrange.
Preferably, the electromagnetic wire passage that the electromagnetic wire described in the confession forming on the conductor channel that the conductor dbus described in the confession forming on described polishing machine, coalignment, water washing device, air-dry apparatus, lapping device is crossed and described crawler, induction heating equipment, rolling device, baking oven, water-cooled blow-dry device passes through is positioned on same level line.
Preferably, the maximum moving distance sum of the maximum moving distance of described induction heating equipment and described rolling device is greater than the maximum distance of described induction heating equipment and described rolling device.
Preferably, described induction heating equipment comprises the induction heating equipment body that can move around, is fixedly installed on described induction heating equipment body and is wound in the shape of a spiral and have the high-frequency induction heating coil case of setting diameter.
Preferably, described rolling device comprises the rolling device body that can move around, at least one roller set that rotates and be connected with described rolling device body, the first roller and the second roller that described roller set is paralleled by rotating shaft core line form, and form the electromagnetic wire passage passing through for described electromagnetic wire between the first described roller and the second described roller.
More preferably, described roller set has two groups, and the rotating shaft core line of the roller set described in two groups is perpendicular.
More preferably, described roller set has three groups, and wherein the rotating shaft core line of the roller set described in the rotating shaft bearing of trend of the roller set described in a group and other two groups is perpendicular, and the rotating shaft core line of the roller set described in other two groups parallels.
A manufacture method for electromagnetic wire, adopts above-mentioned film sintered electromagnetic wire induction heating bonding system to make, and specifically comprises the steps:
(1), will be placed on conductor on described pay off rack successively by described polishing machine, coalignment, water washing device, air-dry apparatus, lapping device, crawler, induction heating equipment, rolling device, baking oven, water-cooled blow-dry device, the admission machine take-up described in then arriving;
(2), when needs stop described bonding system, described induction heating equipment quits work, described conductor continues to proceed to setpoint distance, then described conductor stop motion;
(3), when described conductor moves ahead, described rolling device moves to towards the direction of described induction heating equipment the electromagnetic wire place that described induction heating equipment heat, the rolling device reset described in then;
(4), when needs restart described bonding system, if the off-air time of described bonding system is less than 3 minutes, described bonding system cannot start; If the dwell time of described bonding system is more than or equal to 3 minutes, described induction heating equipment is started working, described induction heating equipment moves to the setpoint distance place described in being greater than towards the direction of described rolling device, then described induction heating equipment resets, then repeating step (1).
Due to the enforcement of above technical scheme, the utility model compared with prior art tool has the following advantages:
The utility model is by being arranged to induction heating equipment and rolling device can move around; make when equipment downtime; what sensed heater heated is that hold down gag is to the film of that segment distance of induction installation; also can rolled device roll extrusion be close to by itself and conductor; thereby solved and when equipment stops, understood that section of not firm problem of film bonding; and this is simple to operation, production efficiency improves, constant product quality.
Accompanying drawing explanation
Accompanying drawing 1 is the schematic diagram (normal operating conditions) of induction heating equipment, hold down gag and baking oven;
Accompanying drawing 2 is the schematic diagram (state of step 3) of induction heating equipment, hold down gag and baking oven;
Accompanying drawing 3 is the schematic diagram (state of step 4) of induction heating equipment, hold down gag and baking oven;
Wherein: 1, induction heating equipment; 2, hold down gag; 3, baking oven; 4, induction heating equipment body; 5, high-frequency induction heating coil case; 6, hold down gag body; 7, the first roller; 8, the second roller.
Embodiment
To elaborate to the utility model below:
As shown in the drawings, a kind of film sintered electromagnetic wire induction heating bonding system, comprise pay off rack, for the coalignment that described conductor is carried out to alignment, for removing the polishing machine of the burr on conductor, for the water washing device that conductor is cleaned, for conductor is carried out to air-dry air-dry apparatus, for by Transposed wind to the lapping device on conductor, induction heating equipment 1 for crawler that electromagnetic wire is drawn for electromagnetic wire is heated, the rolling device 2 that carries out roll extrusion for the electromagnetic wire to after heating, for the electromagnetic wire after roll extrusion being consolidated to the baking oven 3 of heating, be used for the cooling water-cooled blow-dry device of the electromagnetic wire after curing, admission machine.
Described rolling device comprises the rolling device body that can move around, at least one roller set that rotates and be connected with rolling device body, the first roller 7 and the second roller 8 that roller set is paralleled by rotating shaft core line form, and form the electromagnetic wire passage passing through for electromagnetic wire between the first roller 7 and the second roller 8.Preferably, roller set has two groups, and the rotating shaft core line of two groups of roller set is perpendicular, wherein wide of one group of roller set roll extrusion electromagnetic wire, the leptoprosopy of other one group of roller set roll extrusion electromagnetic wire, electromagnetic wire is herein strip conductor, if the wire of other shapes, can change the setting of roller set.More preferably, roller set has three groups, and wherein the rotating shaft bearing of trend of one group of roller set and the rotating shaft core line of other two groups of roller set are perpendicular, and the rotating shaft core line of other two groups of roller set parallels, like this can be so that roll extrusion better effects if, bonding tighter of film and conductor.After the roll extrusion of electromagnetic wire after heating by the first roller 7 and the second roller 8, between film and conductor, bonding firmly.
Coalignment, polishing machine, water washing device, air-dry apparatus, lapping device, crawler, induction heating equipment 1, rolling device 2, baking oven 3, the soft equipment for drying of water-cooled is arranged on same straight line, particularly, coalignment, polishing machine, water washing device, air-dry apparatus, conductor channel and crawler that lapping device provides conductor dbus to cross, induction heating equipment 1, rolling device 2, baking oven 3, water-cooled blow-dry device provides the electromagnetic wire passage that electromagnetic wire passes through to be positioned on same level line, make like this conductor be and be horizontally disposed with all the time, be convenient to mobile and processing.
A manufacture method for electromagnetic wire, adopts above-mentioned film sintered electromagnetic wire induction heating bonding system to make, and specifically comprises the steps:
(1), by being placed on conductor on pay off rack successively by coalignment, polishing machine, water washing device, air-dry apparatus, lapping device, crawler, induction heating equipment 1, rolling device 2, baking oven 3, water-cooled blow-dry device, then arrive admission machine take-up;
(2), when needs stop bonding system, induction heating equipment 1 quits work, conductor continues to proceed to setpoint distance, then conductor stop motion; Set point herein can be determined according to the length of high-frequency induction heating coil case 5, as long as the electromagnetic wire in high-frequency induction heating coil case 5 is all moved ahead out in high-frequency induction heating coil case 5;
(3), when conductor moves ahead, rolling device 2 moves to towards the direction of induction heating equipment 1 the electromagnetic wire place that induction heating equipment 1 heated, then rolling device 2 resets;
(4), when needs restart bonding system, if the off-air time of bonding system is less than 3 minutes, bonding system cannot start; If the dwell time of bonding system is more than or equal to 3 minutes, induction heating equipment 1 is started working, and induction heating equipment 1 moves to and is greater than setpoint distance place towards the direction of hold down gag 2, and then induction heating equipment 1 resets, then repeating step (1).Limit 3 minutes herein and be because during equipment downtime, the electromagnetic wire after roll extrusion can not arrive in time water cooling case carry out cooling, so the time utilization air that needs 3 minutes makes it naturally coolingly reach film bonding firmly really.
A specific embodiment for above-mentioned using method is: when the distance between induction heating equipment 1 and rolling device 2 is 60cm, and when the length of high-frequency induction heating coil case 5 is less than 20cm, setpoint distance can be 20cm; Hold down gag 2 moves 45cm towards induction heating equipment 1; When restarting, induction heating equipment 1 moves 25cm towards the direction of hold down gag 2.
Above-described embodiment is only explanation technical conceive of the present utility model and feature, and its object is to allow person skilled in the art can understand content of the present invention and implement according to this, can not limit the scope of the invention with this.All equivalences that Spirit Essence is done according to the present invention change or modify, within all should being encompassed in protection scope of the present invention.
Claims (7)
1. a film sintered electromagnetic wire induction heating bonding system, comprise pay off rack, for removing the polishing machine of the burr on conductor, for the water washing device that described conductor is cleaned, for described conductor is carried out to air-dry air-dry apparatus, for by Transposed wind to the lapping device on described conductor, for the induction heating equipment that electromagnetic wire is heated, the hold down gag that carries out roll extrusion for the electromagnetic wire to after heating, for the baking oven that the electromagnetic wire after roll extrusion is dried, be used for the cooling water cooling case of electromagnetic wire after drying, admission machine, described polishing machine, water washing device, air-dry apparatus, lapping device, induction heating equipment, hold down gag, baking oven, water cooling case is arranged on same straight line, it is characterized in that: described induction heating equipment and described hold down gag all can move around along the direct of travel of described electromagnetic wire and arrange.
2. film sintered electromagnetic wire induction heating bonding system according to claim 1, it is characterized in that: described bonding system also comprises the coalignment between described polishing machine and described water washing device, crawler between described lapping device and described induction heating equipment, described polishing machine, coalignment, water washing device, air-dry apparatus, the conductor channel that conductor dbus described in the confession forming on lapping device is crossed and described crawler, induction heating equipment, hold down gag, baking oven, the electromagnetic wire passage that electromagnetic wire described in the confession forming on water cooling case passes through is positioned on same level line.
3. film sintered electromagnetic wire induction heating bonding system according to claim 1, is characterized in that: the maximum distance of the induction heating equipment described in the maximum moving distance sum of the maximum moving distance of described induction heating equipment and described hold down gag is greater than and described hold down gag.
4. film sintered electromagnetic wire induction heating bonding system according to claim 1, is characterized in that: described induction heating equipment comprises the induction heating equipment body that can move around, be fixedly installed on described induction heating equipment body and be wound in the shape of a spiral and have the high-frequency induction heating coil case of setting diameter.
5. film sintered electromagnetic wire induction heating bonding system according to claim 1, it is characterized in that: described hold down gag comprises the rolling device body that can move around, at least one roller set that rotates and be connected with described rolling device body, the first roller and the second roller that described roller set is paralleled by rotating shaft core line form, and form the electromagnetic wire passage passing through for described electromagnetic wire between the first described roller and the second described roller.
6. film sintered electromagnetic wire induction heating bonding system according to claim 5, is characterized in that: described roller set has two groups, and the rotating shaft core line of the roller set described in two groups is perpendicular.
7. film sintered electromagnetic wire induction heating bonding system according to claim 5, it is characterized in that: described roller set has three groups, wherein the rotating shaft core line of the roller set described in the rotating shaft bearing of trend of the roller set described in a group and other two groups is perpendicular, and the rotating shaft core line of the roller set described in other two groups parallels.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320595486.9U CN203491018U (en) | 2013-09-25 | 2013-09-25 | Film sintering electromagnetic wire induction heating bonding system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320595486.9U CN203491018U (en) | 2013-09-25 | 2013-09-25 | Film sintering electromagnetic wire induction heating bonding system |
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| Publication Number | Publication Date |
|---|---|
| CN203491018U true CN203491018U (en) | 2014-03-19 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320595486.9U Expired - Lifetime CN203491018U (en) | 2013-09-25 | 2013-09-25 | Film sintering electromagnetic wire induction heating bonding system |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106024197A (en) * | 2016-05-16 | 2016-10-12 | 江苏巨业电缆有限公司 | High-frequency sintering machine |
| CN106558371A (en) * | 2016-10-24 | 2017-04-05 | 深圳市智豪特材科技有限公司 | A kind of tube type bus thermoforming process |
-
2013
- 2013-09-25 CN CN201320595486.9U patent/CN203491018U/en not_active Expired - Lifetime
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106024197A (en) * | 2016-05-16 | 2016-10-12 | 江苏巨业电缆有限公司 | High-frequency sintering machine |
| CN106558371A (en) * | 2016-10-24 | 2017-04-05 | 深圳市智豪特材科技有限公司 | A kind of tube type bus thermoforming process |
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Granted publication date: 20140319 |
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