CN103489507A - Equipment for manufacturing self-adhesive glass silk covered composite film lapping electromagnetic wires - Google Patents
Equipment for manufacturing self-adhesive glass silk covered composite film lapping electromagnetic wires Download PDFInfo
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- CN103489507A CN103489507A CN201310439140.4A CN201310439140A CN103489507A CN 103489507 A CN103489507 A CN 103489507A CN 201310439140 A CN201310439140 A CN 201310439140A CN 103489507 A CN103489507 A CN 103489507A
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Abstract
The invention relates to equipment for manufacturing self-adhesive glass silk covered composite film lapping electromagnetic wires. The equipment comprises a pay-off rack, a meter counting device, a straightening device, a polishing device, a cleaning device, an air drying device, a film lapping device, an induction heating device, a rolling device, a water cooling blow-drying device, a traction device and a take-up machine. The equipment further comprises a first paint cylinder, a first glass silk covered head, a second paint cylinder, a second glass silk covered head, a third paint cylinder, a self-adhesive coating paint cylinder and a drying oven assembly. The pay-off rack and the take-up machine are located on the same side. The equipment is compact in structure. With the cooperation with the intensive requirement, operation quality control points are relatively centralized, the operation distance is beneficially shortened, and production efficiency is improved. The self-adhesive glass silk covered composite film lapping electromagnetic wires can be formed on the production equipment at one time, and therefore production efficiency is improved.
Description
Technical field
The present invention relates to a kind of manufacturing equipment of tack electromagnetic wires with glass fibre covered and thin film sheathing.
Background technology
Electromagnetic wire manufacturing equipment of the prior art, generally include pay off rack, for the meter-measuring device that wire is carried out to metering, for the coalignment that described wire is carried out to alignment, for removing the burnishing device of the burr on described wire, for the cleaning device that described wire is cleaned, for described wire is carried out to air-dry air-dry apparatus, for by Transposed wind to the film lapping device on described wire, for the induction heating equipment that electromagnetic wire is heated, the rolling device that carries out roll extrusion for the electromagnetic wire to after heating, baking oven, for the water-cooled blow-dry device that the electromagnetic wire after roll extrusion is cooling, for the draw-gear that described electromagnetic wire is drawn, admission machine, but, its pay off rack and admission machine are usually located at the both sides of equipment, make production line longer, and if when the tack electromagnetic wires with glass fibre covered and thin film sheathing is produced, after needing first to wire, carry out wrapped laminated film heat-sealing take-up, then a bag silk dipping lacquer cures, and need to carry out two step productions, inefficiency.
Summary of the invention
Technical problem to be solved by this invention is to provide a kind of manufacturing equipment that can one-time formed tack electromagnetic wires with glass fibre covered and thin film sheathing.
For achieving the above object, the technical solution used in the present invention is:
A kind of manufacturing equipment of tack electromagnetic wires with glass fibre covered and thin film sheathing, comprise pay off rack, for the meter-measuring device that wire is carried out to metering, for the coalignment that described wire is carried out to alignment, for removing the burnishing device of the burr on described wire, for the cleaning device that described wire is cleaned, for described wire is carried out to air-dry air-dry apparatus, for by Transposed wind to the film lapping device on described wire, for the induction heating equipment that electromagnetic wire is heated, the rolling device that carries out roll extrusion for the electromagnetic wire to after heating, for the water-cooled blow-dry device that the electromagnetic wire after roll extrusion is cooling, for the draw-gear that described electromagnetic wire is drawn, admission machine, described manufacturing equipment also comprises the first paint cylinder that carries out dipping lacquer for the electromagnetic wire after water-cooled is dried up, for the electromagnetic wire after dipping lacquer is carried out to the first wrapped glass fiber packet header of ground floor glass, be used for opposing connection and wrap the second paint cylinder that the electromagnetic wire of ground floor glass fiber carries out dipping lacquer, for described electromagnetic wire is carried out to the second wrapped glass fiber packet header of second layer glass, be used for opposing connection and wrap the 3rd paint cylinder that the electromagnetic wire of second layer glass fiber carries out dipping lacquer, for described electromagnetic wire being carried out to the self-adhesion layer of lacquer cylinder from the adhesive coating layer dipping, for the baking oven assembly that described electromagnetic wire is cured, described pay off rack and described admission machine are positioned at the same side.
Particularly, described draw-gear comprises at an end of described baking oven assembly and the driving wheel between described the second glass fiber packet header, at the other end of described baking oven assembly and the driven pulley between described the second paint cylinder, the first guide wheel between described the 3rd paint cylinder and described self-adhesion layer of lacquer cylinder and the second guide wheel and for changing a plurality of idlers of described electromagnetic wire direction.
More specifically, described idler has 2 to 3, and a described idler is between described driving wheel and described the second glass fiber packet header, and described idler in addition is between described the second guide wheel and described self-adhesion layer of lacquer cylinder.
Particularly, described baking oven assembly comprises the first main baking oven of being cured for the electromagnetic wire after dipping lacquer and the second main baking oven, the auxiliary baking oven cured for the electromagnetic wire to being impregnated with from adhesive coating layer.
More specifically, the described first main baking oven, the second main baking oven, auxiliary baking oven are for being arranged in parallel.
More specifically, described auxiliary baking oven is between the described first main baking oven and the described second main baking oven.
More specifically, the described second main baking oven is between the described first main baking oven and described auxiliary baking oven.
More specifically, the described first main baking oven, the second main baking oven, auxiliary baking oven are horizontal drying oven.
More specifically, described induction heating equipment comprises being wound in the shape of a spiral to have the high-frequency induction heating coil case of setting diameter.
Because technique scheme is used, the present invention compared with prior art has following advantages:
The present invention, by pay off rack and admission machine are arranged on to the same side, makes device structure compacter, coordinates intensive requirement, makes operation Quality Control point relatively concentrated, is conducive to shorten operating distance, enhances productivity; And the present invention is by arranging laminated film lapping device, induction heating equipment, the first paint cylinder, the first glass fiber packet header, the second paint cylinder, the second glass fiber packet header, the 3rd paint cylinder, self-adhesion layer of lacquer cylinder and baking oven assembly, make the tack electromagnetic wires with glass fibre covered and thin film sheathing can one-shot forming on this production equipment, improved production efficiency.
The accompanying drawing explanation
Accompanying drawing 1 is schematic diagram of the present invention;
Accompanying drawing 2 is the schematic diagram of partial devices of the present invention (producing little wire gauge electromagnetic wire);
Accompanying drawing 3 is the schematic diagram of partial devices of the present invention (producing medium wire gauge electromagnetic wire);
Accompanying drawing 4 is the schematic diagram of partial devices of the present invention (producing large wire gauge electromagnetic wire);
Wherein: 1, pay off rack; 2, meter-measuring device; 3, coalignment; 4, burnishing device; 5, cleaning device; 6, air-dry apparatus; 7, film lapping device; 8, induction heating equipment; 9, rolling device; 10, water-cooled blow-dry device; 11, the first paint cylinder; 12, the first glass fiber packet header; 13, the second paint cylinder; 14, the second glass fiber packet header; 15, the 3rd paint cylinder; 16, self-adhesion layer of lacquer cylinder; 17, admission machine; 18, driving wheel; 19, driven pulley; 20, the first guide wheel; 21, the second guide wheel; 22, idler; 23, the first main baking oven; 24, the second main baking oven; 25, auxiliary baking oven.
Embodiment
Below will elaborate to the present invention:
As shown in Figure 1, a kind of manufacturing equipment of tack electromagnetic wires with glass fibre covered and thin film sheathing, comprise pay off rack 1, for the meter-measuring device 2 that wire is carried out to metering, for the coalignment 3 that wire is carried out to alignment, for removing the burnishing device 4 of the burr on wire, for the cleaning device 5 that wire is cleaned, for wire is carried out to air-dry air-dry apparatus 6, for by Transposed wind to the film lapping device 7 on wire, for the induction heating equipment 8 that electromagnetic wire is heated, the rolling device 9 that carries out roll extrusion for the electromagnetic wire to after heating, for the water-cooled blow-dry device 10 that the electromagnetic wire after roll extrusion is cooling, for the draw-gear that electromagnetic wire is drawn, admission machine 17, manufacturing equipment also comprises the first paint cylinder 11 that carries out dipping lacquer for the electromagnetic wire after water-cooled is dried up, for the electromagnetic wire after dipping lacquer is carried out to the first wrapped glass fiber packet header 12 of ground floor glass, be used for opposing connection and wrap the second paint cylinder 13 that the electromagnetic wire of ground floor glass fiber carries out dipping lacquer, for electromagnetic wire is carried out to the second wrapped glass fiber packet header 14 of second layer glass, be used for opposing connection and wrap the 3rd paint cylinder 15 that the electromagnetic wire of second layer glass fiber carries out dipping lacquer, for electromagnetic wire being carried out to the self-adhesion layer of lacquer cylinder 16 from the adhesive coating layer dipping, for the baking oven assembly that electromagnetic wire is cured, pay off rack 1 and admission machine 17 are positioned at the same side.Induction heating equipment 8 comprises being wound in the shape of a spiral to have the high-frequency induction heating coil case of setting diameter.
Baking oven assembly in accompanying drawing 1 is that two identical baking ovens compose in parallel, and it can be for the production of the tack electromagnetic wires with glass fibre covered and thin film sheathing, but the product quality of its production is not to stablize very much.
Embodiment 1: produce little wire gauge electromagnetic wire
As shown in Figure 2, draw-gear comprises at an end of baking oven assembly and the driving wheel 18 between the second glass fiber packet header 14, at the other end of baking oven assembly and the driven pulley 19 between the second paint cylinder 13, the first guide wheel 20 between the 3rd paint cylinder 15 and self-adhesion layer of lacquer cylinder 16 and the second guide wheel 21 and for changing a plurality of idlers 22 of electromagnetic wire direction.Idler 22 has 2, and an idler 22 is between driving wheel 18 and the second glass fiber packet header 14, and other idler 22 is between the second guide wheel 21 and self-adhesion layer of lacquer cylinder 16.
The baking oven assembly comprises the first main baking oven 23 of being cured for the electromagnetic wire after dipping lacquer and the second main baking oven 24, the auxiliary baking oven 25 cured for the electromagnetic wire to being impregnated with from adhesive coating layer.The main baking oven 24 of the first main baking oven 23, second, auxiliary baking oven 25 are for being arranged in parallel.The main baking oven 24 of the first main baking oven 23, second, auxiliary baking oven 25 are horizontal drying oven.The second main baking oven 24 is between the first main baking oven 23 and auxiliary baking oven 25.The temperature of auxiliary baking oven 25 will be lower than the temperature of the first main baking oven 23 and the second main baking oven 24, the first main baking oven 23 is identical with the temperature of the second main baking oven 24, this is because general insulating varnish differs greatly with the bake out temperature from adhesive coating layer, so adopt independently baking oven to be cured, can make product quality more stable.
During production, wire is successively by pay off rack 1, meter-measuring device 2, coalignment 3, burnishing device 4, cleaning device 5, air-dry apparatus 6, film lapping device 7, induction heating equipment 8, rolling device 9, water-cooled blow-dry device 10, the first paint cylinder 11, the first glass fiber packet header 12, the second paint cylinder 13, driven pulley 19, the first main baking oven 23, driving wheel 18, the second glass fiber packet header 14, the 3rd paint cylinder 15, the first guide wheel 20, driving wheel 18, the second main baking oven 24, driven pulley 19, the first main baking oven 23, driving wheel 18, changing the electromagnetic wire direction through idler 22 makes electromagnetic wire pass through the second guide wheel 21, after changing direction, idler 22 enters self-adhesion layer of lacquer cylinder 16 again, then enter auxiliary baking oven 25, finally by admission machine 17 take-ups.
This equipment also can be made without silk covered and thin film line, non-tack glass fiber covered wire, glass fiber bag film wrapped wire, glass fiber bag mica tape lapped wire etc., during production, only need, according to the difference of the electromagnetic wire of required production, suitably adjust the threading mode of line and the start-stop of device.
Embodiment 2: produce middle grade rule electromagnetic wire
As shown in Figure 3, draw-gear comprises at an end of baking oven assembly and the driving wheel 18 between the second glass fiber packet header 14, at the other end of baking oven assembly and the driven pulley 19 between the second paint cylinder 13, the first guide wheel 20 between the 3rd paint cylinder 15 and self-adhesion layer of lacquer cylinder 16 and the second guide wheel 21 and for changing a plurality of idlers 22 of electromagnetic wire direction.Idler 22 has 2, and an idler 22 is between driving wheel 18 and the second glass fiber packet header 14, and other idler 22 is between the second guide wheel 21 and self-adhesion layer of lacquer cylinder 16.
The baking oven assembly comprises the first main baking oven 23 of being cured for the electromagnetic wire after dipping lacquer and the second main baking oven 24, the auxiliary baking oven 25 cured for the electromagnetic wire to being impregnated with from adhesive coating layer.The main baking oven 24 of the first main baking oven 23, second, auxiliary baking oven 25 are for being arranged in parallel.The main baking oven 24 of the first main baking oven 23, second, auxiliary baking oven 25 are horizontal drying oven.Auxiliary baking oven 25 is between the first main baking oven 23 and the second main baking oven 24.The temperature of auxiliary baking oven 25 will be lower than the temperature of the first main baking oven 23 and the second main baking oven 24, the first main baking oven 23 is identical with the temperature of the second main baking oven 24, this is because general insulating varnish differs greatly with the bake out temperature from adhesive coating layer, so adopt independently baking oven to be cured, can make product quality more stable.
During production, wire is successively by pay off rack 1, meter-measuring device 2, coalignment 3, burnishing device 4, cleaning device 5, air-dry apparatus 6, film lapping device 7, induction heating equipment 8, rolling device 9, water-cooled blow-dry device 10, the first paint cylinder 11, the first glass fiber packet header 12, the second paint cylinder 13, driven pulley 19, the first main baking oven 23, driving wheel 18, the second glass fiber packet header 14, the 3rd paint cylinder 15, the first guide wheel 20, driving wheel 18, the second main baking oven 24, driven pulley 19, the first main baking oven 23, driving wheel 18, changing the electromagnetic wire direction through idler 22 makes electromagnetic wire pass through the second guide wheel 21, after changing direction, idler 22 enters self-adhesion layer of lacquer cylinder 16 again, then enter auxiliary baking oven 25, finally by admission machine 17 take-ups.
This equipment also can be made without silk covered and thin film line, non-tack glass fiber covered wire, glass fiber bag film wrapped wire, glass fiber bag mica tape lapped wire etc., during production, only need, according to the difference of the electromagnetic wire of required production, suitably adjust the threading mode of line and the start-stop of device.
Embodiment 3: produce large wire gauge electromagnetic wire
As shown in Figure 4, draw-gear comprises at an end of baking oven assembly and the driving wheel 18 between the second glass fiber packet header 14, at the other end of baking oven assembly and the driven pulley 19 between the second paint cylinder 13, the first guide wheel 20 between the 3rd paint cylinder 15 and self-adhesion layer of lacquer cylinder 16 and the second guide wheel 21 and for changing a plurality of idlers 22 of electromagnetic wire direction.Idler 22 has 3, and an idler 22 is between driving wheel 18 and the second glass fiber packet header 14, and 2 idlers 22 in addition are between the second guide wheel 21 and self-adhesion layer of lacquer cylinder 16.
The baking oven assembly comprises the first main baking oven 23 of being cured for the electromagnetic wire after dipping lacquer and the second main baking oven 24, the auxiliary baking oven 25 cured for the electromagnetic wire to being impregnated with from adhesive coating layer.The main baking oven 24 of the first main baking oven 23, second, auxiliary baking oven 25 are for being arranged in parallel.The main baking oven 24 of the first main baking oven 23, second, auxiliary baking oven 25 are horizontal drying oven.Auxiliary baking oven 25 is between the first main baking oven 23 and the second main baking oven 24.The temperature of auxiliary baking oven 25 will be lower than the temperature of the first main baking oven 23 and the second main baking oven 24, the first main baking oven 23 is identical with the temperature of the second main baking oven 24, this is because general insulating varnish differs greatly with the bake out temperature from adhesive coating layer, so adopt independently baking oven to be cured, can make product quality more stable.
During production, wire is successively by pay off rack 1, meter-measuring device 2, coalignment 3, burnishing device 4, cleaning device 5, air-dry apparatus 6, film lapping device 7, induction heating equipment 8, rolling device 9, water-cooled blow-dry device 10, the first paint cylinder 11, the first glass fiber packet header 12, the second paint cylinder 13, driven pulley 19, the first main baking oven 23, driving wheel 18, the second glass fiber packet header 14, the 3rd paint cylinder 15, the first guide wheel 20, driving wheel 18, the second main baking oven 24, driven pulley 19, the first main baking oven 23, driving wheel 18, changing the electromagnetic wire direction through idler 22 makes electromagnetic wire pass through the second guide wheel 21, after changing direction, two idlers 22 enter self-adhesion layer of lacquer cylinder 16 again, then enter auxiliary baking oven 25, finally by admission machine 17 take-ups.
This equipment also can be made without silk covered and thin film line, non-tack glass fiber covered wire, glass fiber bag film wrapped wire, glass fiber bag mica tape lapped wire etc., during production, only need, according to the difference of the electromagnetic wire of required production, suitably adjust the threading mode of line and the start-stop of device.
Above-described embodiment is only explanation technical conceive of the present invention and characteristics; its purpose is to allow the person skilled in the art can understand content of the present invention and implement according to this; can not limit the scope of the invention with this; all equivalences that Spirit Essence is done according to the present invention change or modify, within all should being encompassed in protection scope of the present invention.
Claims (9)
1. the manufacturing equipment of a tack electromagnetic wires with glass fibre covered and thin film sheathing, comprise pay off rack, for the meter-measuring device that wire is carried out to metering, for the coalignment that described wire is carried out to alignment, for removing the burnishing device of the burr on described wire, for the cleaning device that described wire is cleaned, for described wire is carried out to air-dry air-dry apparatus, for by Transposed wind to the film lapping device on described wire, for the induction heating equipment that electromagnetic wire is heated, the rolling device that carries out roll extrusion for the electromagnetic wire to after heating, for the water-cooled blow-dry device that the electromagnetic wire after roll extrusion is cooling, for the draw-gear that described electromagnetic wire is drawn, admission machine is characterized in that: described manufacturing equipment also comprises the first paint cylinder that carries out dipping lacquer for the electromagnetic wire after water-cooled is dried up, for the electromagnetic wire after dipping lacquer is carried out to the first wrapped glass fiber packet header of ground floor glass, be used for opposing connection and wrap the second paint cylinder that the electromagnetic wire of ground floor glass fiber carries out dipping lacquer, for described electromagnetic wire is carried out to the second wrapped glass fiber packet header of second layer glass, be used for opposing connection and wrap the 3rd paint cylinder that the electromagnetic wire of second layer glass fiber carries out dipping lacquer, for described electromagnetic wire being carried out to the self-adhesion layer of lacquer cylinder from the adhesive coating layer dipping, for the baking oven assembly that described electromagnetic wire is cured, described pay off rack and described admission machine are positioned at the same side.
2. the manufacturing equipment of tack electromagnetic wires with glass fibre covered and thin film sheathing according to claim 1 is characterized in that: described draw-gear comprises at the driving wheel between an end of described baking oven assembly and described the second glass fiber packet header, at the other end of described baking oven assembly and the driven pulley between described the second paint cylinder, the first guide wheel between described the 3rd paint cylinder and described self-adhesion layer of lacquer cylinder and the second guide wheel and for changing a plurality of idlers of described electromagnetic wire direction.
3. the manufacturing equipment of tack electromagnetic wires with glass fibre covered and thin film sheathing according to claim 2, it is characterized in that: described idler has 2 to 3, a described idler is between described driving wheel and described the second glass fiber packet header, and described idler in addition is between described the second guide wheel and described self-adhesion layer of lacquer cylinder.
4. the manufacturing equipment of tack electromagnetic wires with glass fibre covered and thin film sheathing according to claim 1 is characterized in that: described baking oven assembly comprises the first main baking oven of being cured for the electromagnetic wire after dipping lacquer and the second main baking oven, the auxiliary baking oven cured for the electromagnetic wire to being impregnated with from adhesive coating layer.
5. the manufacturing equipment of tack electromagnetic wires with glass fibre covered and thin film sheathing according to claim 4, it is characterized in that: the described first main baking oven, the second main baking oven, auxiliary baking oven are for being arranged in parallel.
6. the manufacturing equipment of tack electromagnetic wires with glass fibre covered and thin film sheathing according to claim 5, it is characterized in that: described auxiliary baking oven is between the described first main baking oven and the described second main baking oven.
7. the manufacturing equipment of tack electromagnetic wires with glass fibre covered and thin film sheathing according to claim 5, it is characterized in that: the described second main baking oven is between the described first main baking oven and described auxiliary baking oven.
8. the manufacturing equipment of tack electromagnetic wires with glass fibre covered and thin film sheathing according to claim 4, it is characterized in that: the described first main baking oven, the second main baking oven, auxiliary baking oven are horizontal drying oven.
9. the manufacturing equipment of tack electromagnetic wires with glass fibre covered and thin film sheathing according to claim 1 is characterized in that: described induction heating equipment comprises being wound in the shape of a spiral to have the high-frequency induction heating coil case of setting diameter.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201310439140.4A CN103489507B (en) | 2013-09-25 | 2013-09-25 | A kind of manufacturing equipment of tack electromagnetic wires with glass fibre covered and thin film sheathing |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201310439140.4A CN103489507B (en) | 2013-09-25 | 2013-09-25 | A kind of manufacturing equipment of tack electromagnetic wires with glass fibre covered and thin film sheathing |
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| CN103489507A true CN103489507A (en) | 2014-01-01 |
| CN103489507B CN103489507B (en) | 2016-04-06 |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103789817A (en) * | 2014-02-11 | 2014-05-14 | 河北清风机械有限公司 | Pollution-free energy-saving environment-friendly galvanized iron wire production line |
| CN110875107A (en) * | 2019-11-27 | 2020-03-10 | 河南豫变电工有限公司 | Production device for polyester glass fiber sintered enameled rectangular copper wire |
| CN111968796A (en) * | 2020-07-31 | 2020-11-20 | 深圳思锐科电子有限公司 | Automatic cladding device of wire and cable insulating layer |
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| CN103137252A (en) * | 2013-03-18 | 2013-06-05 | 湖南新新线缆有限公司 | Double-imine copper lapped flat wire and production process thereof |
| CN203465970U (en) * | 2013-09-25 | 2014-03-05 | 苏州贯龙电磁线股份有限公司 | Manufacturing apparatus of self-adhesive flass-fiber covered composite film wrapping electromagnetic wire |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN103789817A (en) * | 2014-02-11 | 2014-05-14 | 河北清风机械有限公司 | Pollution-free energy-saving environment-friendly galvanized iron wire production line |
| CN103789817B (en) * | 2014-02-11 | 2017-01-18 | 河北清风机械有限公司 | Pollution-free energy-saving environment-friendly galvanized iron wire production line |
| CN110875107A (en) * | 2019-11-27 | 2020-03-10 | 河南豫变电工有限公司 | Production device for polyester glass fiber sintered enameled rectangular copper wire |
| CN111968796A (en) * | 2020-07-31 | 2020-11-20 | 深圳思锐科电子有限公司 | Automatic cladding device of wire and cable insulating layer |
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| Publication number | Publication date |
|---|---|
| CN103489507B (en) | 2016-04-06 |
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Address after: Liuhe Town, Taicang city of Suzhou City, Jiangsu province 215431 new Hutai Road No. 99 Patentee after: Suzhou Guanlong Electromagnetic Wire Co., Ltd. Address before: Liuhe Town, Taicang city of Suzhou City, Jiangsu province 215431 new Hutai Road No. 99 Patentee before: Suzhou Guanlong Electromagnetic Wire Co., Ltd. |