CN104419949A - Process for preparing hydrolyzed amino acids - Google Patents

Process for preparing hydrolyzed amino acids Download PDF

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Publication number
CN104419949A
CN104419949A CN201310547178.3A CN201310547178A CN104419949A CN 104419949 A CN104419949 A CN 104419949A CN 201310547178 A CN201310547178 A CN 201310547178A CN 104419949 A CN104419949 A CN 104419949A
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amino acid
reaction liquid
hydrolysis amino
mixing
acid
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CN104419949B (en
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李旻谚
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    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25BELECTROLYTIC OR ELECTROPHORETIC PROCESSES FOR THE PRODUCTION OF COMPOUNDS OR NON-METALS; APPARATUS THEREFOR
    • C25B3/00Electrolytic production of organic compounds
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C227/00Preparation of compounds containing amino and carboxyl groups bound to the same carbon skeleton
    • C07C227/28Preparation of compounds containing amino and carboxyl groups bound to the same carbon skeleton from natural products
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25BELECTROLYTIC OR ELECTROPHORETIC PROCESSES FOR THE PRODUCTION OF COMPOUNDS OR NON-METALS; APPARATUS THEREFOR
    • C25B9/00Cells or assemblies of cells; Constructional parts of cells; Assemblies of constructional parts, e.g. electrode-diaphragm assemblies; Process-related cell features
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/50Improvements relating to the production of bulk chemicals
    • Y02P20/582Recycling of unreacted starting or intermediate materials

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Fertilizers (AREA)
  • Electrolytic Production Of Non-Metals, Compounds, Apparatuses Therefor (AREA)
  • Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
  • Processing Of Solid Wastes (AREA)

Abstract

The invention relates to a method for preparing hydrolyzed amino acid, which comprises the following steps: concentrating: collecting fur waste into a container; mixing: mixing the alkaline reaction solution with the fur waste to obtain a premix; electrolysis: electrolyzing the premix to generate an ionic reaction to obtain a first reactant; neutralizing: adding an acidic reaction solution into the first reactant, and neutralizing the acidic reaction solution and the first reactant by acid and alkali to obtain a second reactant, namely a finished product of the hydrolyzed amino acid.

Description

Hydrolysis amino acid preparation method
Technical field
The present invention mainly discloses a kind of hydrolysis amino acid preparation method.
Background technology
Feather after various butchering fowl and the fur waste being unsuitable for doing down products must be dealt carefully with, and to avoid stench and cause environmental pollution.Processing mode is mainly to incinerate or to bury, but fur not easily burns, and can cause atmospheric pollution when burning.In addition, land utilization space is expended equally with burying.Incinerate and bury the object that process all cannot reach scrap concrete recycling.
Protein content in feather generally account for the total composition of feather 80% ~ 90% between, main component is the Keratin sulfate (α-keratin) of disulfide linkage (-S-S-), feather keratin is made up of amino acid, sulfur-containing amino acid (Cys, Met etc.) accounts for 11% ~ 12%, and sulphur atom is wherein the basis forming disulfide linkage.Major part is hydrophobic amino acid, and hydrophobic amino acid is distributed in keratic periphery, and a small amount of hydrophilic amino acid and group are contained within the inside of peptide bond and protein backbone.Peptide bond is right-handed alpha helix (alpha-helices), article 3, right-handed alpha helix is combined into the left hand helix of rope form and forms protofibril (Protofibril), in protofibril between 3 peptide bonds by disulfide linkage mutual connection, 9 set composition giant fibres (Macrofibril) between protofibril, the giant fibres of numerous parallel shape is be combined with each other by disulfide linkage, constitutes the elementary cell of feather.
Keratin peptide interchain has abundant disulfide linkage (-S-S-) to connect, and form solid reticulated structure closely, so natural feather Keratin sulfate is water-fast, traditional keratin hydrolysis method has Physical, chemical method and biological treatment haply.
Physical is for directly applying to Crop fertilizer by feather grinds powder, but feather powder particle slightly causes not easily being absorbed by farm crop, and amino acid contained not yet conversion of feather directly can absorb for plant.
Chemical method is that certain density sour heating hydrolysis protein can destroy tryptophane (tryptophan), and Serine and tyrosine then part are destroyed, and traditional acid hydrolysis method temperature is about 110 ~ 120 DEG C.But due to traditional acid hydrolysis method temperature too high, cause protein to produce in 80 DEG C time and rotten molecular structure is destroyed, the hydrolysis amino acid that therefore traditional acid hydrolysis method obtains will cause plant to be difficult to absorption for plant fertilising.
Biological treatment is with microorganism or ferment hydrolysis, and it can cracked disulfide bond and expose protein and dissolve completely, is feather keratin.But the amino acid obtained with microbial decomposition only can be used alone and cannot add other composition, avoid other composition to suffer microbial decomposition, greatly limit to the operation strategies of hydrolysis amino acid.
Summary of the invention
Technical problem to be solved by this invention is: the hydrolysis amino acid that conventional hydrolysis amino acid preparation method obtains cannot go bad by the too high amino acid that causes of temperature directly as Fertilizer application and in manufacturing processed.
For this reason, a kind of hydrolysis amino acid preparation method provided by the present invention, its preparation methods steps comprises: concentrate: fur waste is concentrated to a container; Mixing: at room temperature, be that the mixing of the alkali reaction liquid of 10 ~ 12, this fur waste and water obtains premixture in 12 ~ 48 hours by pH value, the weight percent of this alkali reaction liquid, this fur waste and this water is sequentially: 5 ~ 8%, 30 ~ 40% and 52 ~ 65%; Electrolysis: this premixture of electrolysis obtains first set reaction thing; And neutralization: in this first set reaction thing, add the acid-reaction liquid that pH value is 3 ~ 6, the weight percent of this acid-reaction liquid and this first set reaction thing is sequentially: 3 ~ 5% and 95 ~ 97%, make this acid-reaction liquid and the raw acid-base neutralisation of this first set reaction produce react and obtain second time reactant, it is hydrolysis amino acid finished product.
Wherein in this mixing step, better scheme for this room temperature be 20 ~ 30 DEG C.
Wherein in this mixing step, the weight percent of this water is 65%.
Wherein in this mixing step, better scheme is the pH value of this alkali reaction liquid is 10.5 ~ 11.
Wherein in this mixing step, better scheme for this mixing time be 24 ~ 48 hours.
Wherein in this neutralization procedure, better scheme is the pH value of this acid-reaction liquid is 4.5 ~ 5.
Technical characteristics of the present invention is: pass through electrolytic reaction, make fur waste at room temperature can generate a large amount of second time reactants, its have tiny molecule and can separately as Fertilizer application or can add separately other additive use, and significantly reduce the volume or weight of fur waste, fur changing rejected material to useful resource is recycled.
Secondary technical characteristic of the present invention is: in electrolysis step, temperature remains on and is no more than 50 DEG C, and electrolysis time is 24 hours, the molecules down of premixture is obtained liquid first set reaction thing to nanoscale.Because temperature in electrolysis step is no more than 50 DEG C, therefore the molecular structure of first set reaction thing can not be destroyed completely and avoid generation rotten.
Hydrolysis amino acid preparation method of the present invention compared with prior art achieves following technique effect:
1. hydrolysis amino acid preparation method of the present invention passes through electrolytic reaction, make fur waste A at room temperature highly selective can generate a large amount of second time reactant I, its have tiny molecule and can separately as Fertilizer application or can add separately other additive use, and significantly reduce the volume or weight of fur waste A, fur waste A resource utilization is recycled.
2. hydrolysis amino acid preparation method of the present invention temperature in electrolysis step remains on and is no more than 50 DEG C, and electrolysis time is 24 hours, the molecules down of premixture E is obtained liquid first set reaction thing G to nanoscale.Because temperature in electrolysis step is no more than 50 DEG C, therefore the molecular structure of first set reaction thing G can not be destroyed completely and avoid generation rotten.
Below in conjunction with accompanying drawing, the invention will be further described.
Accompanying drawing explanation
Fig. 1 is the schema of hydrolysis amino acid preparation method of the present invention;
Fig. 2 is the concentrated step schematic diagram of hydrolysis amino acid preparation method of the present invention, represents that fur waste is concentrated to a container;
Fig. 3 is the mixing step schematic diagram of hydrolysis amino acid preparation method of the present invention, represents the mixing of alkali reaction liquid, fur waste and water;
Fig. 4 is the continuity of Fig. 3, represents that alkali reaction liquid, fur waste and water are obtained by mixing premixture;
Fig. 5 is the electrolysis step schematic diagram of hydrolysis amino acid preparation method of the present invention, represents use one electrolysis machine electrolysis premixture;
Fig. 6 is the continuity of Fig. 5, obtains liquid first set reaction thing after representing premixture electrolysis;
Fig. 7 is the neutralization procedure schematic diagram of hydrolysis amino acid preparation method of the present invention, is shown in first set reaction thing and adds acid-reaction liquid;
Fig. 8 is the continuity of Fig. 7, represents that acid-reaction liquid and the raw acid-base neutralisation of first set reaction produce react and obtain second time reactant;
Fig. 9 is the second time reactant electrolysis schematic diagram of hydrolysis amino acid preparation method of the present invention.
Description of reference numerals: A-fur waste; B-container; C-alkali reaction liquid; D-water; E-premixture; F-electrolysis machine; G-first set reaction thing; H-acid-reaction liquid; I-second time reactant.
Embodiment
Be below embodiment and testing data etc. thereof, but content of the present invention is not limited to the scope of these embodiments.
Please refer to Fig. 1, is the schematic flow sheet of hydrolysis amino acid preparation method of the present invention.Hydrolysis amino acid preparation method of the present invention includes following steps: concentrate, mixing, electrolysis and neutralization.Each step describes in detail in rear.
Concentrate: please refer to Fig. 2, first by fur waste A(as feather) be concentrated to a container B.
Mixing: please refer to Fig. 3 and Fig. 4, at room temperature, be that the alkali reaction liquid C(of 10 ~ 12 is as basic solutions such as potassium hydroxide solution, sodium hydroxide solution, lithium hydroxide solution, cesium hydroxide solutions by pH value), fur waste A and water D mixing within 12 ~ 48 hours, obtain premixture E, the weight percent of alkali reaction liquid C, fur waste A and water D is sequentially: 5 ~ 8%, 30 ~ 40% and 52 ~ 65%.In this mixing step, better scheme is the pH value of alkali reaction liquid C is 10.5 ~ 11, and room temperature is 20 ~ 30 DEG C, and mixing time is 24 ~ 48 hours.The pH value of alkali reaction liquid C is controlled between 10.5 ~ 11 and the disulfide linkage in the feather keratin in fur waste A is destroyed effectively, is one of effective ways improving feather small molecular amount protein content.But because alkali reaction liquid C can destroy amino acid whose opticity, produce a large amount of D type amino acid, cannot be absorbed and used by plants, so should avoid using high-alkalinity, the pH value of alkali reaction liquid C is preferably span of control between being controlled in 10.5 ~ 11.Moreover, the long meeting of mixing time causes the peptide bond rupture between all amino-acid residues, generates a large amount of dl aminoadipic acid, therefore mixing time is controlled between 24 ~ 48 hours, both reached and destroyed disulfide linkage object in feather protein structure, and be unlikely to again to generate a large amount of total free aminoacidss.
Electrolysis: please refer to Fig. 5 and Fig. 6, an electrolysis machine F electrolysis premixture E is used to produce ionic reaction, and temperature remains on and is no more than 50 DEG C in electrolysis step, electrolysis time is 24 hours, the molecules down of premixture E is obtained liquid first set reaction thing G to nanoscale.Because temperature in electrolysis step is no more than 50 DEG C, therefore the molecular structure of first set reaction thing G can not be destroyed completely and avoid generation rotten.
Neutralization: please refer to Fig. 7 and Fig. 8, the acid-reaction liquid H (acidic solution such as example hydrochloric acid, wood vinegar) that pH value is 3 ~ 6 is added in first set reaction thing G, the weight percent of acid-reaction liquid H and first set reaction thing G is sequentially: 3 ~ 5% and 95 ~ 97%, make acid-reaction liquid H and first set reaction thing G produce acid-base neutralisation react and obtain second time reactant I, it is hydrolysis amino acid finished product.In this neutralization procedure, better scheme is the pH value of acid-reaction liquid H is 4.5 ~ 5.Be 4.5 ~ 5 adjust the pH value of second time reactant I with the first set reaction thing G acid-base neutralisation in alkalescence by the pH value of acid-reaction liquid H, make it be neutral.Moreover please refer to Fig. 9, second time reactant I can re-use electrolysis machine F and carry out electrolysis again, and electrolysis time is 24 hours, make the molecule of second time reactant I more tiny, second time reactant I is absorbed more fast as allowing plant during fertilizer.
Second time reactant I with fur waste A for amino acid carrier, amino acid (Amino acid) is the fundamental unit forming protein, give protein specific molecular morphosis, protein is after hydrolysis, namely more than 20 kind of a-amino acid is generated, as glycine, Beta Alanine, aspartic acid, L-GLUTAMICACID etc.And have amino (-NH in amino acid whose chemical structure 2group), it is organic fine molecule (organic molecules) and can be identified as: basic group (NH 2) and acidic-group-carboxylic acid group (-COOH group).
Second time reactant I has the full nitrogen (N) of 2.6%, the full phosphoric anhydride (P of 3.55% 2o 5) with 3.6% oxidized potassium (K 2o), therefore second time reactant I has a large amount of as three large important elements such as the considerable nitrogen of fertilizer (N), phosphorus (P), potassium (K), nitrogen can promote the stem of plant and the growth of leaf, phosphorus has promotes crops precocity and full grains effect, and potassium can promote the g and D of plant.
Second time reactant I, i.e. hydrolysis amino acid finished product, due to the characteristic of amino acid itself, to plant-growth particularly photosynthesis there is promoter action, especially glycine, it can increase chlorophyll content of plant, improve the activity of enzyme, promote the infiltration of carbonic acid gas, make photosynthesis more vigorous, to raising crop quality, increase content all important roles of VITAMIN and sugar.
The various nutritive element of crop growth process need and material, the absorption quantitative proportion of these nutritive elements and material and the equilibrium condition in crop, very large on the nutritional-physiological impact of crop, the quality of crop and fruit can be directly connected to, and the key component that amino acid addresses this problem just, amino acid nutrient liquid fertilizer is executed in plant-spraying or filling can increase various nutritive elements required in plant materials, aggravation dry-matter accumulation and from plant root or leaf portion to the running speed at other position and quantity, regulate macroelement, the ratio of micro-and various nutrition and equilibrium state, thus play the effect of regulating plant normal growth.
The three large important elements such as nitrogen (N), phosphorus (P), potassium (K) make necessary material in object.Can often there is the symptom lacking some element in crop; its reason be can be absorbed by crops significant part content very little; and amino acid can with insoluble element generation chelatropic reaction; provide protection is produced to element needed for crop; and generate solubleness inner complex good, easily absorbed by crops, thus be conducive to plant absorption.The effect of complexing agent is played just at this amino acid.
Above-described embodiment is only be described the preferred embodiment of the present invention; not scope of the present invention is limited; under not departing from the present invention and designing the prerequisite of spirit; the various distortion that those of ordinary skill in the art make technical scheme of the present invention and improvement, all should fall in protection domain that claims of the present invention determines.

Claims (8)

1. a hydrolysis amino acid preparation method, is characterized in that comprising following steps:
Concentrate: fur waste is concentrated to a container;
Mixing: at room temperature, be that the mixing of the alkali reaction liquid of 10 ~ 12, this fur waste and water obtains premixture in 12 ~ 48 hours by pH value, the weight percent of this alkali reaction liquid, this fur waste and this water is sequentially: 5 ~ 8%, 30 ~ 40% and 52 ~ 65%;
Electrolysis: this premixture of electrolysis obtains first set reaction thing; And
Neutralization: add the acid-reaction liquid that pH value is 3 ~ 6 in this first set reaction thing, the weight percent of this acid-reaction liquid and this first set reaction thing is sequentially: 3 ~ 5% and 95 ~ 97%, make this acid-reaction liquid and the raw acid-base neutralisation of this first set reaction produce react and obtain second time reactant, it is hydrolysis amino acid finished product.
2. hydrolysis amino acid preparation method as claimed in claim 1, wherein in mixing step, this room temperature is 20 ~ 30 DEG C.
3. hydrolysis amino acid preparation method as claimed in claim 1, wherein in mixing step, the weight percent of this water is 65%.
4. hydrolysis amino acid preparation method as claimed in claim 1, wherein in mixing step, the pH value of this alkali reaction liquid is 10.5 ~ 11.
5. hydrolysis amino acid preparation method as claimed in claim 1, wherein in mixing step, this mixing time is 24 ~ 48 hours.
6. hydrolysis amino acid preparation method as claimed in claim 1, wherein in neutralization procedure, the pH value of this acid-reaction liquid is 4.5 ~ 5.
7. hydrolysis amino acid preparation method as claimed in claim 1, wherein in mixing step, this alkali reaction liquid is potassium hydroxide solution, sodium hydroxide solution, lithium hydroxide solution or cesium hydroxide solution.
8. hydrolysis amino acid preparation method as claimed in claim 1, wherein in neutralization procedure, this acid-reaction liquid is hydrochloric acid or wood vinegar.
CN201310547178.3A 2013-08-22 2013-11-06 Process for preparing hydrolyzed amino acids Expired - Fee Related CN104419949B (en)

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Publication number Priority date Publication date Assignee Title
CN108101716A (en) * 2018-03-02 2018-06-01 广州惠农农业科技有限公司 A kind of organic fertilizer and preparation method thereof

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KR20150022683A (en) 2015-03-04
JP2015040345A (en) 2015-03-02
CN104419949B (en) 2017-04-26
TWI482780B (en) 2015-05-01
CN203782246U (en) 2014-08-20
TW201508007A (en) 2015-03-01

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