CN104416095A - High-precision solder strip wire drawing and straightening system - Google Patents
High-precision solder strip wire drawing and straightening system Download PDFInfo
- Publication number
- CN104416095A CN104416095A CN201310362792.2A CN201310362792A CN104416095A CN 104416095 A CN104416095 A CN 104416095A CN 201310362792 A CN201310362792 A CN 201310362792A CN 104416095 A CN104416095 A CN 104416095A
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- China
- Prior art keywords
- fixed pulley
- wire
- welding
- wire drawing
- high accuracy
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F1/00—Bending wire other than coiling; Straightening wire
- B21F1/02—Straightening
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F23/00—Feeding wire in wire-working machines or apparatus
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Wire Processing (AREA)
Abstract
The invention relates to a high-precision solder strip wire drawing and straightening system. The system comprises at least one scroll, a wire feeding device, a straightening device and a control system, wherein the wire feeding device is connected with the scrolls, and is used for driving the scrolls to feed wires and keeping the flat straightening of solder strips and the reflow of remainder wires; the straightening device is arranged at one sides of the scrolls, comprises a frame and a fixed pulley set arranged on the frame, and is used for keeping the stretching and tightening of the solder strips; and the control system is connected with the wire feeding device. The wire feeding device drives the scrolls to rotationally feed the wires, and the solder strips are wound on the fixed pulleys in sequence in the solder strip feeding direction, so that the solder strips keep a certain tension, and the wire feeding and the straightening of the solder strips are automatically finished; and compared with the prior art, the system saves the labor, improves the working efficiency, guarantees the wire drawing uniformity, and guarantees the product quality.
Description
Technical field
The present invention relates to a kind of high accuracy welding wire drawing straightening system.
Background technology
Along with people are to the growing interest of environment, the use of clean energy resource has become the trend of following long-run development.At present, solar energy power generating has become clean energy resource industry of greatest concern, with the fastest developing speed.Elementary cell due to solar energy power generating is solar module, and therefore, the production of solar module is all in the prosperous phase at home and abroad.
In the production process of solar module, in order to obtain the assembly of different capacity grade, must by thickness the solar battery sheet of about 20um utilize cell piece welding according to certain rules series welding could realize together.Solar battery sheet Shang You welding of battery film district, weld zone, cell piece positive and negative is positioned at same position, cell piece welding, for being welded to welding of battery film district, during welding, utilizes the welding with electric conductivity to be coupled together by the head and the tail (namely positive and negative electrode) of multi-disc cell piece.Because the generated output of monolithic battery sheet is limited, after series welding, just can obtain the generator unit of various power, by just defining the solar module for photovoltaic generation after the operations such as follow-up lamination.
But, current solar battery sheet welding needs to align wire drawing in advance in process of production and then carries out wire feed, existingly complete above-mentioned work and all manually complete, due to artificial limitation, inefficiency, and wire drawing is also uneven, quality can not be guaranteed, and has been unable to catch up with the paces of solar energy Industry Quick Development.
Therefore, need that one is increased work efficiency, high accuracy welding wire drawing straightening system badly.
Summary of the invention
The object of the invention is the defect overcoming prior art existence, a kind of high accuracy welding wire drawing straightening system is provided.
The technical scheme realizing the object of the invention is: high accuracy welding wire drawing straightening system, comprising:
At least one wire tray;
Wire feeder, it is connected with described wire tray, for driving described wire tray wire feed and keeping welding smoothed straight and the backflow of remaining silk;
Straightener, it is arranged at described wire tray side, comprising frame and is arranged at least one the fixed pulley group in described frame, opening tension for keeping welding;
Control system, it is connected with described wire feeder.
Further, described wire feeder is motor.
Further, described fixed pulley group comprises the multiple fixed pulleys arranged along welding feedstock direction, the periphery of each fixed pulley is provided with wire groove.
Further, the width of described each fixed pulley wire groove narrows successively along welding feedstock direction.
Further, last fixed pulley of described fixed pulley group is provided with anti-jump silk mechanism.
Further, described straightener also comprises movable pulley, between the fixed pulley that described movable pulley is arranged at the front end of fixed pulley group, fixed pulley group or the end of fixed pulley group.
Further, described frame is also vertically provided with line slideway, described movable pulley linearly guide rail moves back and forth up and down.
Further, described line slideway top is provided with the alarm sensor be connected with described control system, is provided with the inversion sensor be connected with described control system bottom described line slideway.
The present invention has positive effect: in the present invention, control system controls wire feeder and drives wire tray rotation wire feed, welding is wrapped on fixed pulley successively along welding feedstock direction, make the tension force that welding keeps certain, automatically the wire feed aligning of welding is completed, compared to prior art, save manpower, improve operating efficiency, also ensure that the uniformity of wire drawing simultaneously, ensure that the quality of product.
Accompanying drawing explanation
In order to make content of the present invention more easily be clearly understood, below according to specific embodiment also by reference to the accompanying drawings, the present invention is further detailed explanation, wherein:
Fig. 1 is structural representation of the present invention.
Wherein: 1, wire tray, 2, alarm sensor, 3, fixed pulley group, 4, frame, 5, movable pulley, 6, line slideway, 7, anti-jump silk mechanism, 8, inversion sensor.
Detailed description of the invention
Embodiment 1
As shown in Figure 1, as the first preferred embodiment, the present invention has high accuracy welding wire drawing straightening system, comprising:
Three wire trays 1;
Wire feeder, wire feeder is three motors, and it is connected with wire tray 1 respectively, for driving wire tray 1 wire feed and keeping welding smoothed straight and the backflow of remaining silk;
Straightener, it is arranged at wire tray 1 side, comprise frame 4 and be arranged at three fixed pulley groups 3 in frame 4, each fixed pulley group 3 comprises four fixed pulleys arranged along welding feedstock direction, above-mentioned four fixed pulleys can be crisscross arranged or rectangular setting up and down, specifically being not construed as limiting, the periphery of each fixed pulley being provided with wire groove, opening tension for keeping welding;
Control system (not shown), is connected with motor, for controlling electric machine rotation.
In the present embodiment, control system controls motor rotating forward driving wire tray 1 and rotates wire feed, welding is wrapped on the wire groove of fixed pulley along welding feedstock direction successively, make the tension force that welding keeps certain, automatically the wire feed aligning of welding is completed, compared to prior art, save manpower, improve operating efficiency, also ensure that the uniformity of wire drawing simultaneously, ensure that the quality of product.
Embodiment 2
As the second preferred embodiment, all the other are identical with embodiment 1, and difference is, the width of each fixed pulley wire groove narrows successively along welding feedstock direction, and it has guiding and orientation to welding; Last fixed pulley of fixed pulley group 3 is provided with anti-jump silk mechanism 7, when avoiding welding to reflux, jumps out wire groove.
The straightener that the present embodiment provides also comprises movable pulley 5, welding holds movable pulley 5, movable pulley 5 is driven to slide up and down, the tension force that welding keeps certain is made while movable pulley 5 slides up and down, between the fixed pulley that movable pulley 5 is arranged at the front end of fixed pulley group 3, fixed pulley group 3 or the end of fixed pulley group 3, be specifically not construed as limiting; Frame 4 is also vertically provided with line slideway 6, and movable pulley 5 linearly guide rail 6 moves back and forth up and down, and ensures that movable pulley 5 does not offset when sliding up and down.
Embodiment 3
As the 3rd preferred embodiment, all the other are identical with embodiment 1 or 2, and difference is, line slideway 6 top is provided with the alarm sensor 2 be connected with control system, are provided with the inversion sensor 8 be connected with control system bottom line slideway 6.
In the present embodiment, movable pulley 5 moves back and forth up and down at line slideway 6, and when movable pulley 5 arrives line slideway 6 top, alarm sensor 2 senses and reports to the police, and solder strip shortage is described, needs the wire tray more renewed; When movable pulley 5 arrives bottom line slideway 6, inversion sensor 8 senses movable pulley 5, illustrate that welding wire feed too much cannot keep certain tension force, now control system controls motor reversal on unnecessary welding winding hard waste dish 1, makes movable pulley 5 promote to keep the tension force of welding.
Above-described specific embodiment; object of the present invention, technical scheme and beneficial effect are further described; be understood that; the foregoing is only specific embodiments of the invention; be not limited to the present invention; within the spirit and principles in the present invention all, any amendment made, equivalent replacement, improvement etc., all should be included within protection scope of the present invention.
Claims (8)
1. high accuracy welding wire drawing straightening system, is characterized in that, comprising:
At least one wire tray;
Wire feeder, it is connected with described wire tray, for driving described wire tray wire feed and keeping welding smoothed straight and the backflow of remaining silk;
Straightener, it is arranged at described wire tray side, comprising frame and is arranged at least one the fixed pulley group in described frame, opening tension for keeping welding;
Control system, it is connected with described wire feeder.
2. high accuracy welding wire drawing straightening system according to claim 1, it is characterized in that, described wire feeder is motor.
3. high accuracy welding wire drawing straightening system according to claim 1, is characterized in that, described fixed pulley group comprises the multiple fixed pulleys arranged along welding feedstock direction, the periphery of each fixed pulley is provided with wire groove.
4. high accuracy welding wire drawing straightening system according to claim 3, is characterized in that, the width of described each fixed pulley wire groove narrows successively along welding feedstock direction.
5. high accuracy welding wire drawing straightening system according to claim 3, is characterized in that, last fixed pulley of described fixed pulley group is provided with anti-jump silk mechanism.
6. according to the arbitrary described high accuracy welding wire drawing straightening system of claim 1-5, it is characterized in that, described straightener also comprises movable pulley, between the fixed pulley that described movable pulley is arranged at the front end of fixed pulley group, fixed pulley group or the end of fixed pulley group.
7. high accuracy welding wire drawing straightening system according to claim 6, it is characterized in that, described frame is also vertically provided with line slideway, and described movable pulley linearly guide rail moves back and forth up and down.
8. high accuracy welding wire drawing straightening system according to claim 7, it is characterized in that, described line slideway top is provided with the alarm sensor be connected with described control system, is provided with the inversion sensor be connected with described control system bottom described line slideway.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310362792.2A CN104416095A (en) | 2013-08-20 | 2013-08-20 | High-precision solder strip wire drawing and straightening system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310362792.2A CN104416095A (en) | 2013-08-20 | 2013-08-20 | High-precision solder strip wire drawing and straightening system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN104416095A true CN104416095A (en) | 2015-03-18 |
Family
ID=52966851
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310362792.2A Pending CN104416095A (en) | 2013-08-20 | 2013-08-20 | High-precision solder strip wire drawing and straightening system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN104416095A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107081605A (en) * | 2017-06-09 | 2017-08-22 | 重庆帅能机床制造有限公司 | A kind of machine tool slide guide rail mechanism |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3422661A1 (en) * | 1984-06-19 | 1985-12-19 | IDEAL - Werk C. + E. Jungeblodt GmbH + Co, 4780 Lippstadt | Apparatus for feeding cut-to-length longitudinal wires to a grid welding machine |
| CN101811238A (en) * | 2009-12-08 | 2010-08-25 | 苏州威达焊割科技有限公司 | Solder wire straightening mechanism |
| CN201677131U (en) * | 2010-02-08 | 2010-12-22 | 深圳职业技术学院 | High-intelligence wire feeding mechanism |
| CN201744592U (en) * | 2010-07-13 | 2011-02-16 | 上海工程技术大学 | Flexible wire coil straightening and fixed-length wire feeding mechanism |
| CN102479880A (en) * | 2010-11-30 | 2012-05-30 | 富科-思邦太阳能技术（太仓）有限公司 | Copper base belt surface treatment device of solar photovoltaic welding belt and processing method thereof |
| CN203621331U (en) * | 2013-08-20 | 2014-06-04 | 苏州沃特维自动化系统有限公司 | High-precision solder strip wire drawing and straightening system |
-
2013
- 2013-08-20 CN CN201310362792.2A patent/CN104416095A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3422661A1 (en) * | 1984-06-19 | 1985-12-19 | IDEAL - Werk C. + E. Jungeblodt GmbH + Co, 4780 Lippstadt | Apparatus for feeding cut-to-length longitudinal wires to a grid welding machine |
| CN101811238A (en) * | 2009-12-08 | 2010-08-25 | 苏州威达焊割科技有限公司 | Solder wire straightening mechanism |
| CN201677131U (en) * | 2010-02-08 | 2010-12-22 | 深圳职业技术学院 | High-intelligence wire feeding mechanism |
| CN201744592U (en) * | 2010-07-13 | 2011-02-16 | 上海工程技术大学 | Flexible wire coil straightening and fixed-length wire feeding mechanism |
| CN102479880A (en) * | 2010-11-30 | 2012-05-30 | 富科-思邦太阳能技术（太仓）有限公司 | Copper base belt surface treatment device of solar photovoltaic welding belt and processing method thereof |
| CN203621331U (en) * | 2013-08-20 | 2014-06-04 | 苏州沃特维自动化系统有限公司 | High-precision solder strip wire drawing and straightening system |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107081605A (en) * | 2017-06-09 | 2017-08-22 | 重庆帅能机床制造有限公司 | A kind of machine tool slide guide rail mechanism |
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| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20150318 |
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| RJ01 | Rejection of invention patent application after publication |