CN204516860U - A kind of tail volume Flat-attached type Full-automatic lamination machine - Google Patents
A kind of tail volume Flat-attached type Full-automatic lamination machine Download PDFInfo
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- CN204516860U CN204516860U CN201420853860.5U CN201420853860U CN204516860U CN 204516860 U CN204516860 U CN 204516860U CN 201420853860 U CN201420853860 U CN 201420853860U CN 204516860 U CN204516860 U CN 204516860U
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- 238000003475 lamination Methods 0.000 title claims abstract description 92
- 239000000463 material Substances 0.000 claims abstract description 69
- 238000004804 winding Methods 0.000 claims abstract description 20
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 15
- 230000000712 assembly Effects 0.000 claims abstract description 10
- 238000000429 assembly Methods 0.000 claims abstract description 10
- 239000000428 dust Substances 0.000 claims abstract description 7
- 238000005520 cutting process Methods 0.000 claims description 43
- 238000000034 method Methods 0.000 claims description 22
- 239000013307 optical fiber Substances 0.000 claims description 12
- 238000007789 sealing Methods 0.000 claims description 9
- 239000000758 substrate Substances 0.000 claims description 9
- 238000010030 laminating Methods 0.000 claims description 7
- 239000007773 negative electrode material Substances 0.000 claims description 6
- 239000007774 positive electrode material Substances 0.000 claims description 6
- 230000003014 reinforcing effect Effects 0.000 claims description 6
- 238000007493 shaping process Methods 0.000 claims description 6
- 230000005611 electricity Effects 0.000 claims description 5
- 238000001514 detection method Methods 0.000 claims description 4
- 230000005540 biological transmission Effects 0.000 claims description 3
- 238000007599 discharging Methods 0.000 claims description 3
- 238000006073 displacement reaction Methods 0.000 claims description 3
- 239000012634 fragment Substances 0.000 claims description 3
- 239000012528 membrane Substances 0.000 claims description 3
- 230000001681 protective effect Effects 0.000 claims description 3
- 238000005096 rolling process Methods 0.000 claims description 3
- 230000001502 supplementing effect Effects 0.000 claims description 3
- 241001347978 Major minor Species 0.000 abstract 2
- 238000004519 manufacturing process Methods 0.000 description 14
- 230000001360 synchronised effect Effects 0.000 description 12
- HBBGRARXTFLTSG-UHFFFAOYSA-N Lithium ion Chemical compound [Li+] HBBGRARXTFLTSG-UHFFFAOYSA-N 0.000 description 6
- 229910001416 lithium ion Inorganic materials 0.000 description 6
- 230000007246 mechanism Effects 0.000 description 6
- 238000011161 development Methods 0.000 description 4
- 230000001105 regulatory effect Effects 0.000 description 3
- 239000000243 solution Substances 0.000 description 3
- 238000012360 testing method Methods 0.000 description 3
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 239000003292 glue Substances 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000004590 computer program Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 229910052744 lithium Inorganic materials 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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Abstract
The utility model discloses a kind of tail volume Flat-attached type Full-automatic lamination machine, comprise host A and slave B, and host A specifically comprises: panel assembly AA, lamination stacking table assembly AB, secondary positioning component AC, both positive and negative polarity inhales sheet manipulator AD, rectify a deviation and unreel assembly AE, both positive and negative polarity magazine AF and both positive and negative polarity loading assemblies AG, described slave B comprises: panel assembly BA, winding assembly BB, feeding assembly BC, rubberizing assembly BD, blanking assembly BE, wherein, panel assembly AA comprises: positive pole magazine baffle plate (101) is connected with both positive and negative polarity loading assemblies AG, be connected and fixed post to connect by both positive and negative polarity loading assemblies AG is equipped with four, for preventing the mix dust of positive and negative pole material, folded platform contiguous block (103) is used for connecting lamination stacking table assembly AB, major-minor machine connecting plate (102) firmly docks for major-minor machine.
Description
Technical Field
The utility model belongs to a tail roll is flat pastes full-automatic lamination machine of formula.
Background
In recent years, with the strong national call to support the popularization of new energy development, the electric vehicle becomes an important development item of new energy at present. The Olympic games and the world expo drive the rapid development of the electric vehicle industry in China. However, the current electric vehicle is developed rapidly, and the main technology is embodied in that higher and more requirements are brought to the power lithium ion battery and the production equipment of the power lithium ion battery, for example, a particularly strict requirement of higher safety and higher production efficiency is provided for the power lithium ion battery. The finished product battery produced by the power lithium ion battery can be produced by dozens of twenty production processes. However, each link in the production has professional processing equipment and detection instruments. The main production and special devices for producing the power lithium ion battery comprise a coating machine, a roller press, a die cutting machine, a full-automatic full-lamination machine, an automatic welding line, an automatic packaging line and a liquid injection machine.
As a laminating machine in power lithium ion battery production equipment and special equipment, the laminating machine represents production and requirements in power battery production and provides an important link.
One of the main drawbacks that is present in all the lamination machines (tail rolls) in the current market is: the main machine and the auxiliary machine can not keep synchronous operation work, and the production efficiency is greatly influenced. The main reason is that after each cell is stacked by the main machine, the stacking work of the next cell can be carried out only after the diaphragm is cut off after the tail coil of the auxiliary machine is wrapped, and thus the intermittence time of the main machine is between 15s and 20s, which is one of the main defects of the equipment.
SUMMERY OF THE UTILITY MODEL
The utility model aims to solve the technical problem that a lamination machine is provided.
The utility model provides a technical scheme as follows that above-mentioned technical problem took:
the utility model provides a full-automatic lamination machine of tail book flat paste formula, includes host computer A and auxiliary engine B, and host computer A specifically includes: panel subassembly AA, lamination platform subassembly AB, secondary positioning component AC, positive negative pole inhale a mechanical hand AD, entangle to compile and unreel subassembly AE, positive negative pole magazine AF and positive negative pole material subassembly AG, auxiliary engine B includes: panel subassembly BA, winding assembly BB, get material subassembly BC, rubberizing subassembly BD, unloading subassembly BE, wherein, panel subassembly AA includes: the positive material box baffle (101) is connected with a positive and negative electrode feeding assembly AG, and is connected by four connecting fixing columns arranged on the positive and negative electrode feeding assembly AG, and is used for mixing dust of positive and negative electrode materials; the lamination table connecting block (103) is used for connecting the lamination table component AB; the main and auxiliary machine connecting plate (102) is used for firmly butting the main and auxiliary machines, and is also provided with a main machine panel (104) which is used as a base plate for fixing the positive and negative pole piece suction mechanical arms, the lamination table assembly, the secondary positioning assembly, the positive and negative pole material boxes and the positive and negative pole material feeding assembly, and in addition, the main machine panel is provided with a drag chain (105).
Furthermore, the lamination table assembly AB is fixed on the panel of the host machine; the method specifically comprises the following steps: a base plate (201) as a component substrate; the lamination support assembly (202) is fixed on the lamination bottom plate; the material supplementing cylinder (203) is fixed on the lamination support assembly; the lamination supporting plate (204) is fixed on the lamination supporting assembly, and a precision guide rail (207) is arranged on the lamination supporting assembly; preceding cutting press subassembly (205), back cutting press subassembly (206) are fixed in on the bottom plate, just preceding cutting press subassembly (205) include two preceding upper and lower cylinders (208) and preceding front and back cylinder (209), and are connected with preceding cutting press (210), back cutting press subassembly (206) include two back upper and lower cylinders (211) and back front and back cylinder (212), and are connected with back cutting press (213), lamination platform subassembly mainly used positive and negative pole piece repetition lamination forms complete electric core.
Further, the secondary positioning assembly AC is fixed on the host panel; a bottom plate (301) as a component substrate; the shaping cylinder assembly (302) is fixed on the bottom plate; the model plate supporting columns (303) are fixed on the bottom plate and used for supporting the positive and negative model plates (304); the stop block (305) and the shaping assembly (306) are fixed on the positive and negative model plates, and the secondary positioning assembly is mainly used for accurately positioning the positive and negative pole pieces.
Further, the positive and negative suction piece manipulator AD is fixed on the panel of the host; the supporting plate (401) is used as a basic support; the vertical plate (402) is fixed on the two supporting plates; the vertical plate (402) is used for mounting a ball screw assembly (403), a pressure switch (404) and a servo motor (405); the ball screw assembly is used for fixing the moving assembly (406) on the guide rail (413) for transmission; the moving assembly is used for fixing the primary sheet sucking assembly (407) and the secondary sheet sucking assembly (408), is respectively provided with a sucking disc (409, 412), and is provided with a positive sheet sucking mechanical arm (410) and a negative sheet sucking mechanical arm (411) at two sides, and the positive and negative sheet sucking mechanical arms are mainly used for grabbing the mutual staggered displacement of the positive and negative sheets for lamination.
Further, the entanglement and unwinding assembly AE is fixed on the positive and negative sheet suction manipulators; the method comprises the following steps: the sliding bottom plate assembly (501) is used as an assembly substrate; the unreeling vertical plate assembly (502) is fixed on the sliding bottom plate assembly; the membrane collecting and releasing motor (503), the rectification motor (504) and the protective cover are fixed on the sliding bottom plate component; an air expansion shaft (506), a roller (507), an expansion force roller (508) and a diaphragm frame assembly (509) are fixed on the unreeling vertical plate assembly, a diaphragm (505) is arranged on the air expansion shaft (506), and a deviation rectifying assembly (511) is arranged beside the air expansion shaft; the optical fiber entanglement fixing component is fixed on the sliding bottom plate; the optical fiber entanglement and adjustment assembly (510) is fixed on the optical fiber entanglement and fixation assembly, and the entanglement and unwinding assembly is mainly used for winding and unwinding of the diaphragm and entanglement of the diaphragm.
Further, the positive and negative electrode material boxes AF are fixed on the panel of the host; the method specifically comprises the following steps: a sealing plate (701) fixed on the upright post; the dust collection box (702), the slicing brush (703) and the air bar are respectively fixed on the sealing plate; the magazine subassembly is portable, the magazine subassembly by: the feeding device comprises a material box bottom plate (705), a material box baffle (706) and a pole piece supporting plate (707), wherein an upper sealing plate (708) is arranged at the upper part, a fragment avoiding assembly (704) is arranged beside the material box, and the positive and negative pole material boxes are mainly used for discharging positive and negative pole pieces.
Further, the positive and negative electrode feeding assembly AG is fixed on the panel of the host; the method comprises the following steps: a fixed support plate (601) is used as a base; the lifting linear motor (602) and the guide shaft (603) are fixed on the fixed supporting plate; the ejector plate (604) is fixed on the guide post of the guide shaft (603); the material-free detection optical fiber (605) is fixed on the ejector plate; the inductor fixing block (606) is fixed on the guide post, and the positive and negative pole piece feeding assembly is mainly used for automatic feeding of the positive and negative pole pieces.
Further, the winding assembly BB is fixed on the auxiliary machine panel; the assembly is divided into four split assemblies, a first push-clamp assembly (801), a second push-clamp assembly (802), a spline winding assembly and a lower prepressing assembly (805) are respectively fixed on the auxiliary engine panel, wherein the first push-clamp assembly (801) and the second push-clamp assembly (802) are mainly fixed on the auxiliary engine panel by a linear guide rail in the assembly; the spline winding assembly is fixed on the auxiliary engine panel by four bearing supporting seats and a motor base; the lower prepressing assembly is fixed on a panel of the auxiliary machine by two supporting columns (807), wherein the first pushing and clamping assembly and the second pushing and clamping assembly are pushed and combined by a first pushing and clamping cylinder (803) and a second pushing and clamping cylinder (804) of a rotary joint (808), a clamping battery cell (806) is connected with the lower prepressing assembly (805) through a roller (809), the lower prepressing assembly (805) is provided with a lower prepressing cylinder (810), and the lower prepressing assembly is further provided with a spline (811), a rolling knife (812) and a tail roll electrode (813), wherein the main driving motor in the spline winding assembly drives the two assemblies to synchronously rotate after the battery cell clamping cylinder synchronously clamps the battery cell (806), and the lower prepressing assembly cylinder presses down to keep the tightness of a tail roll so that the roller tightly presses the battery cell until the battery cell tail roll is kept.
Further, a material taking assembly BC is fixed on the panel of the auxiliary engine; the method specifically comprises the following steps: two linear guide rails (901) are taken as the basis, and a cell taking motor (909) is arranged on one side of the guide rails and fixed on the panel of the main machine and the auxiliary machine; the battery core taking motor assembly (902) is fixed on a panel of the auxiliary machine in a split manner; the electricity taking core assembly consists of an assembly base (903), a rotating cylinder (904), a cell clamping cylinder (905) and a clamping jaw (906); the clamping and cutting diaphragm assembly consists of an assembly bottom plate linear guide rail, a clamping and cutting diaphragm cylinder (908) and a diaphragm cutting knife (907), wherein the core taking assembly is driven by a core taking motor assembly to work, a laminated battery core is clamped and returned to a diaphragm cutting position, and then the diaphragm is cut and clamped by a diaphragm clamping device firstly by the clamping and cutting diaphragm cylinder of the clamping and cutting diaphragm assembly.
Further, the adhesive component BD is fixed on the auxiliary machine panel; the method comprises the following steps: the fixed bottom plate and the reinforcing plate (1002) are taken as a foundation; the vertical plate (1003) is fixed on the fixed bottom plate and the reinforcing plate; the vertical plate is used for fixing a vacuum pressure switch (1004), a rubberizing shift cylinder (1005), a gummed paper clamping cylinder (1006), a gummed paper cutting cylinder (1007), a rubber roller (1008) and a gummed paper fixing flange; the rubberizing cylinder (1010) is fixed on the rubberizing shift cylinder (1005), wherein the gummed paper (1001) is clamped and pulled out by the gummed paper clamping cylinder through the rubber roll for one section, then the gummed paper is pressed down by the rubberizing cylinder to be adsorbed by the vacuum chuck, the gummed paper is cut off by the gumming cylinder, and then the rubberizing shift cylinder shifts to the rubberizing position for rubberizing.
Further, a blanking assembly BE is fixed on the panel of the auxiliary machine; the method comprises the following steps: a material receiving assembly fixing plate and a material receiving cylinder fixing plate (1202) are taken as a basis; two groups of synchronous wheels (1103) are fixed on a shaft on the supporting seat; the material receiving belt (1104) is a synchronous belt and is arranged on a synchronous wheel; the second material receiving cylinder (1203) is connected to the fixing plate of the material receiving cylinder; the first material receiving cylinder (1204) is fixed on the second material receiving cylinder component; receive a material cylinder limit and connect material subassembly (1205), in addition, still be equipped with: hold in the palm electric core support stick (1206) and hold in the palm material box (1207), and be equipped with on holding in the palm material box (1207) and receive material area (1208), and both sides are equipped with blend stop (1209), one side is equipped with motor (1210) and base (1211), wherein, receive the release of material cylinder and put in place and release the second stroke height by receiving material cylinder two again, hold in the palm electric core support stick by again and support the electric core of having pasted the glue, connect the material subassembly to connect electric core place receive the material area on, drive the receipts by the receipts material motor of getting the electric core subassembly again and expect to bring and remove finished product electricity core to the assigned position by receiving.
After the above technical scheme is adopted, the full-automatic lamination machine of new forms of energy power battery equipment, efficiency is faster more save time than market lamination machine function, and the operation is more stable, can keep main, the no intermittent type work of auxiliary engine to reach main, auxiliary engine synchronous operation.
Additional features and advantages of the invention will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by the practice of the invention. The objectives and other advantages of the invention will be realized and attained by the structure particularly pointed out in the written description and claims hereof as well as the appended drawings.
Drawings
The present invention will be described in detail with reference to the accompanying drawings so that the above advantages of the present invention can be more clearly understood. Wherein,
FIG. 1 is a schematic structural view of a tail roll flat-type fully automatic lamination machine of the present invention;
FIG. 2 is a schematic view of the assembly structure of the tail roll flat-type fully automatic lamination machine of the present invention;
FIG. 3 is a schematic view of the assembly structure of the tail roll flat-type fully automatic lamination machine of the present invention;
FIG. 4 is a schematic view of the assembly structure of the tail roll flat-type fully automatic lamination machine of the present invention;
FIG. 5 is a schematic view of the assembly structure of the tail roll flat-type fully automatic lamination machine of the present invention;
FIG. 6 is a schematic view of the assembly structure of the tail roll flat-type fully automatic lamination machine of the present invention;
FIG. 7 is a schematic view of the assembly structure of the tail roll flat-type fully automatic lamination machine of the present invention;
FIG. 8 is a schematic view of the assembly structure of the tail roll flat-type fully automatic lamination machine of the present invention;
FIG. 9 is a schematic view of the assembly structure of the tail roll flat-type fully automatic lamination machine of the present invention;
FIG. 10 is a schematic view of the assembly structure of the tail roll flat-type fully automatic lamination machine of the present invention;
FIG. 11 is a schematic view of the assembly structure of the tail roll flat-type fully automatic lamination machine of the present invention;
fig. 12 is a schematic structural diagram of the components of the tail roll flat-type fully automatic lamination machine of the present invention;
fig. 13 is a schematic view of the assembly structure of the tail roll flat-type fully automatic lamination machine of the present invention;
fig. 14 is a schematic view of the assembly structure of the tail roll flat-type fully automatic lamination machine of the present invention.
Detailed Description
The following detailed description will be made with reference to the accompanying drawings and examples, so as to solve the technical problems by applying technical means to the present invention, and to fully understand and implement the technical effects of the present invention. It should be noted that, as long as no conflict is formed, the embodiments and the features in the embodiments of the present invention may be combined with each other, and the technical solutions formed are all within the scope of the present invention.
With the slow popularization and rapid development of electric vehicles and various production process requirements of client groups in the lithium battery industry, the inventor starts to research a full-automatic lamination machine (tail roll flat-type) in 6 months in 2014 according to market requirements, and the main difference between the full-automatic lamination machine and the existing market lamination machine (tail roll type) is that the time for saving single lamination time is 14-18 s, the main machine and the auxiliary machine are maintained, the synchronous operation can be achieved at ultra-small intervals, the lamination production efficiency is greatly improved, and a special new bright spot of the same type of lamination machine in the market is reflected.
After the new conception and conception, a scheme is determined at the end of 5 months in 2014 (the scheme is defined in the trend that an innovative point is that a clamping and cutting diaphragm mechanism in a material taking assembly of an auxiliary machine is mainly added, the mechanism is mainly used for directly cutting a diaphragm and clamping the diaphragm after a single cell of a main machine is laminated, and the main machine immediately starts the lamination work of a lower cell after the clamping diaphragm is cut by the clamping and cutting diaphragm mechanism, so that the main machine and the auxiliary machine can achieve the main machine and the auxiliary machine and can synchronously run in an ultra-small intermittent mode). The structure design and production are started in 6-7 months in 2014, and the initial debugging test is started after the assembly is completed in 8 months in 2014. The debugging result still has some problems after the time of about half a month; the main problem is that the tightness required by the battery core is not enough when the tail coil is wound (the solution made after the debugging result is analyzed is that a pressure regulating mechanism device is added, the pressure regulating mechanism device has the function of increasing the tightness when the tail coil is wound by a diaphragm clamping assembly which keeps corresponding force from gravity, and the force of the device can be freely regulated and controlled). The implementation of the solution is that after the design, processing and assembly of the last month, a second debugging test is started in 9 middle of 2014, and the necessity of the device is verified through the debugging of several days. After the test results of two months, the success cases of the full-automatic laminating machine (tail roll flat-pasting type) of the equipment and other small detail new bright spots are proved.
The main problems of the similar laminating machines in the prior art are as follows: 1. accomplish the rubberizing by tail book parcel electric core, need whole parcel of electric core (this section time lamination, rubberizing mechanism are in and stop standby state) tail book to finish the back and just can cut off the lamination that the diaphragm began next electric core, approximately need 15 ~ 20 seconds's time, great improvement production efficiency, saved more unnecessary time:
to this end, fig. 1 to 14 show a tail roll flat-type fully automatic lamination machine, which includes a main machine a and a sub-machine B, where the main machine a specifically includes: panel subassembly AA, lamination platform subassembly AB, secondary positioning component AC, positive negative pole inhale a mechanical hand AD, entangle to compile and unreel subassembly AE, positive negative pole magazine AF and positive negative pole material subassembly AG, auxiliary engine B includes: panel subassembly BA, winding assembly BB, get material subassembly BC, rubberizing subassembly BD, unloading subassembly BE, wherein, panel subassembly AA includes: the positive material box baffle (101) is connected with a positive and negative electrode feeding assembly AG, and is connected by four connecting fixing columns arranged on the positive and negative electrode feeding assembly AG, and is used for mixing dust of positive and negative electrode materials; the lamination table connecting block (103) is used for connecting the lamination table component AB; the main and auxiliary machine connecting plate (102) is used for firmly butting the main and auxiliary machines, and is also provided with a main machine panel (104) which is used as a base plate and used for fixing the positive and negative pole piece suction mechanical arms, the lamination table assembly, the secondary positioning assembly, the positive and negative pole material boxes and the positive and negative pole material feeding assembly, and in addition, the main machine panel is provided with a drag chain (105).
Furthermore, the lamination table assembly AB is fixed on the panel of the host machine; the method specifically comprises the following steps: a base plate (201) as a component substrate; the lamination support assembly (202) is fixed on the lamination bottom plate; the material supplementing cylinder (203) is fixed on the lamination support assembly; the lamination supporting plate (204) is fixed on the lamination supporting assembly, and a precision guide rail (207) is arranged on the lamination supporting assembly; preceding cutting press subassembly (205), back cutting press subassembly (206) are fixed in on the bottom plate, just preceding cutting press subassembly (205) include two preceding upper and lower cylinders (208) and preceding front and back cylinder (209), and are connected with preceding cutting press (210), back cutting press subassembly (206) include two back upper and lower cylinders (211) and back front and back cylinder (212), and are connected with back cutting press (213), lamination platform subassembly mainly used positive and negative pole piece repetition lamination forms complete electric core.
Further, the secondary positioning assembly AC is fixed on the host panel; a bottom plate (301) as a component substrate; the shaping cylinder assembly (302) is fixed on the bottom plate; the model plate supporting columns (303) are fixed on the bottom plate and used for supporting the positive and negative model plates (304); the stop block (305) and the shaping assembly (306) are fixed on the positive and negative model plates, and the secondary positioning assembly is mainly used for accurately positioning the positive and negative pole pieces.
Further, the positive and negative suction piece manipulator AD is fixed on the panel of the host; the supporting plate (401) is used as a basic support; the vertical plate (402) is fixed on the two supporting plates; the vertical plate (402) is used for mounting a ball screw assembly (403), a pressure switch (404) and a servo motor (405); the ball screw assembly is used for fixing the moving assembly (406) on the guide rail (413) for transmission; the moving assembly is used for fixing the primary sheet sucking assembly (407) and the secondary sheet sucking assembly (408), is respectively provided with a sucking disc (409, 412), and is provided with a positive sheet sucking mechanical arm (410) and a negative sheet sucking mechanical arm (411) at two sides, and the positive and negative sheet sucking mechanical arms are mainly used for grabbing the mutual staggered displacement of the positive and negative sheets for lamination.
Further, the entanglement and unwinding assembly AE is fixed on the positive and negative sheet suction manipulators; the method comprises the following steps: the sliding bottom plate assembly (501) is used as an assembly substrate; the unreeling vertical plate assembly (502) is fixed on the sliding bottom plate assembly; the membrane collecting and releasing motor (503), the rectification motor (504) and the protective cover are fixed on the sliding bottom plate component; an air expansion shaft (506), a roller (507), an expansion force roller (508) and a diaphragm frame assembly (509) are fixed on the unreeling vertical plate assembly, a diaphragm (505) is arranged on the air expansion shaft (506), and a deviation rectifying assembly (511) is arranged beside the air expansion shaft; the optical fiber entanglement fixing component is fixed on the sliding bottom plate; the optical fiber entanglement and adjustment assembly (510) is fixed on the optical fiber entanglement and fixation assembly, and the entanglement and unwinding assembly is mainly used for winding and unwinding of the diaphragm and entanglement of the diaphragm.
Further, the positive and negative electrode material boxes AF are fixed on the panel of the host; the method specifically comprises the following steps: a sealing plate (701) fixed on the upright post; the dust collection box (702), the slicing brush (703) and the air bar are respectively fixed on the sealing plate; the magazine subassembly is portable, the magazine subassembly by: the feeding device comprises a material box bottom plate (705), a material box baffle (706) and a pole piece supporting plate (707), wherein an upper sealing plate (708) is arranged at the upper part, a fragment avoiding assembly (704) is arranged beside the material box, and the positive and negative pole material boxes are mainly used for discharging positive and negative pole pieces.
Further, the positive and negative electrode feeding assembly AG is fixed on the panel of the host; the method comprises the following steps: a fixed support plate (601) is used as a base; the lifting linear motor (602) and the guide shaft (603) are fixed on the fixed supporting plate; the ejector plate (604) is fixed on the guide post of the guide shaft (603); the material-free detection optical fiber (605) is fixed on the ejector plate; the inductor fixing block (606) is fixed on the guide post, and the positive and negative pole piece feeding assembly is mainly used for automatic feeding of the positive and negative pole pieces.
Further, the winding assembly BB is fixed on the auxiliary machine panel; the assembly is divided into four split assemblies, a first push-clamp assembly (801), a second push-clamp assembly (802), a spline winding assembly and a lower prepressing assembly (805) are respectively fixed on the auxiliary engine panel, wherein the first push-clamp assembly (801) and the second push-clamp assembly (802) are mainly fixed on the auxiliary engine panel by a linear guide rail in the assembly; the spline winding assembly is fixed on the auxiliary engine panel by four bearing supporting seats and a motor base; the lower prepressing assembly is fixed on a panel of the auxiliary machine by two supporting columns (807), wherein the first pushing and clamping assembly and the second pushing and clamping assembly are pushed and combined by a first pushing and clamping cylinder (803) and a second pushing and clamping cylinder (804) of a rotary joint (808), a clamping battery cell (806) is connected with the lower prepressing assembly (805) through a roller (809), the lower prepressing assembly (805) is provided with a lower prepressing cylinder (810), and the lower prepressing assembly is further provided with a spline (811), a rolling knife (812) and a tail roll electrode (813), wherein the main driving motor in the spline winding assembly drives the two assemblies to synchronously rotate after the battery cell clamping cylinder synchronously clamps the battery cell (806), and the lower prepressing assembly cylinder presses down to keep the tightness of a tail roll so that the roller tightly presses the battery cell until the battery cell tail roll is kept.
Further, a material taking assembly BC is fixed on the panel of the auxiliary engine; the method specifically comprises the following steps: two linear guide rails (901) are taken as the basis, and a cell taking motor (909) is arranged on one side of the guide rails and fixed on the panel of the main machine and the auxiliary machine; the battery core taking motor assembly (902) is fixed on a panel of the auxiliary machine in a split manner; the electricity taking core assembly consists of an assembly base (903), a rotating cylinder (904), a cell clamping cylinder (905) and a clamping jaw (906); the clamping and cutting diaphragm assembly consists of an assembly bottom plate linear guide rail, a clamping and cutting diaphragm cylinder (908) and a diaphragm cutting knife (907), wherein the core taking assembly is driven by a core taking motor assembly to work, a laminated battery core is clamped and returned to a diaphragm cutting position, and then the diaphragm is cut and clamped by a diaphragm clamping device firstly by the clamping and cutting diaphragm cylinder of the clamping and cutting diaphragm assembly.
Further, the adhesive component BD is fixed on the auxiliary machine panel; the method comprises the following steps: the fixed bottom plate and the reinforcing plate (1002) are taken as a foundation; the vertical plate (1003) is fixed on the fixed bottom plate and the reinforcing plate; the vertical plate is used for fixing a vacuum pressure switch (1004), a rubberizing shift cylinder (1005), a gummed paper clamping cylinder (1006), a gummed paper cutting cylinder (1007), a rubber roller (1008) and a gummed paper fixing flange; the rubberizing cylinder (1010) is fixed on the rubberizing shift cylinder (1005), wherein the gummed paper (1001) is clamped and pulled out by the gummed paper clamping cylinder through the rubber roll for one section, then the gummed paper is pressed down by the rubberizing cylinder to be adsorbed by the vacuum chuck, the gummed paper is cut off by the gumming cylinder, and then the rubberizing shift cylinder shifts to the rubberizing position for rubberizing.
Further, a blanking assembly BE is fixed on the panel of the auxiliary machine; the method comprises the following steps: a material receiving assembly fixing plate and a material receiving cylinder fixing plate (1202) are taken as a basis; two groups of synchronous wheels (1103) are fixed on a shaft on the supporting seat; the material receiving belt (1104) is a synchronous belt and is arranged on a synchronous wheel; the second material receiving cylinder (1203) is connected to the fixing plate of the material receiving cylinder; the first material receiving cylinder (1204) is fixed on the second material receiving cylinder component; receive a material cylinder limit and connect material subassembly (1205), in addition, still be equipped with: hold in the palm electric core support stick (1206) and hold in the palm material box (1207), and be equipped with on holding in the palm material box (1207) and receive material area (1208), and both sides are equipped with blend stop (1209), one side is equipped with motor (1210) and base (1211), wherein, receive the release of material cylinder and put in place and release the second stroke height by receiving material cylinder two again, hold in the palm electric core support stick by again and support the electric core of having pasted the glue, connect the material subassembly to connect electric core place receive the material area on, drive the receipts by the receipts material motor of getting the electric core subassembly again and expect to bring and remove finished product electricity core to the assigned position by receiving.
After the above technical scheme is adopted, the full-automatic lamination machine of new forms of energy power battery equipment, efficiency is faster more save time than market lamination machine function, and the operation is more stable, can keep main, the no intermittent type work of auxiliary engine to reach main, auxiliary engine synchronous operation.
Full-automatic lamination machine (tail roll flat type):
1. the main machine and the auxiliary machine of the equipment are always kept in ultra-small intermittent time to achieve synchronous operation of the main machine and the auxiliary machine, so that the production efficiency of the equipment is greatly improved again;
2. the efficiency of the original single lamination is improved from 1.5 s-1.7 s/piece to 1.4 s-1.6 s/piece;
3. the time for laminating a single battery cell is saved by 14-18 s;
the full-automatic lamination machine of the new energy power battery equipment has the advantages that the efficiency is faster and more time-saving than the function of the market lamination machine, the operation is more stable, and the main machine and the auxiliary machine can be kept to work without intermittence so as to achieve the synchronous operation of the main machine and the auxiliary machine.
It should be noted that for simplicity of description, the above method embodiments are described as a series of acts or combination of acts, but those skilled in the art will recognize that the present application is not limited by the order of acts described, as some steps may occur in other orders or concurrently depending on the application. Further, those skilled in the art should also appreciate that the embodiments described in the specification are preferred embodiments and that the acts and modules referred to are not necessarily required in this application.
As will be appreciated by one skilled in the art, embodiments of the present application may be provided as a method, system, or computer program product. Accordingly, the present application may take the form of an entirely hardware embodiment, an entirely software embodiment or an embodiment combining software and hardware aspects.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described in the foregoing embodiments, or equivalents may be substituted for elements thereof. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (10)
1. The utility model provides a full-automatic lamination machine of tail book flat paste formula which characterized in that, includes host computer A and auxiliary engine B, and host computer A specifically includes: panel subassembly AA, lamination platform subassembly AB, secondary positioning component AC, positive negative pole inhale a mechanical hand AD, entangle to compile and unreel subassembly AE, positive negative pole magazine AF and positive negative pole material subassembly AG, auxiliary engine B includes: panel subassembly BA, winding assembly BB, get material subassembly BC, rubberizing subassembly BD, unloading subassembly BE, wherein, panel subassembly AA includes: the positive material box baffle (101) is connected with a positive and negative electrode feeding assembly AG, and is connected by four connecting fixing columns arranged on the positive and negative electrode feeding assembly AG, and is used for preventing dust mixing of positive and negative electrode materials; the lamination table connecting block (103) is used for connecting the lamination table component AB; the main and auxiliary machine connecting plate (102) is used for firmly butting the main and auxiliary machines, and is also provided with a main machine panel (104) which is used as a base plate for fixing the positive and negative pole piece suction mechanical arms, the lamination table assembly, the secondary positioning assembly, the positive and negative pole material boxes and the positive and negative pole material feeding assembly, and in addition, the main machine panel is provided with a drag chain (105).
2. The tail-roll flat-type fully automatic lamination machine according to claim 1, wherein the lamination table assembly AB is fixed on the host panel; the method specifically comprises the following steps: a base plate (201) as a component substrate; the lamination support assembly (202) is fixed on the lamination bottom plate; the material supplementing cylinder (203) is fixed on the lamination support assembly; the lamination supporting plate (204) is fixed on the lamination supporting assembly, and a precision guide rail (207) is arranged on the lamination supporting assembly; preceding cutting press subassembly (205), back cutting press subassembly (206) are fixed in on the bottom plate, just preceding cutting press subassembly (205) include two preceding upper and lower cylinders (208) and preceding front and back cylinder (209), and are connected with preceding cutting press (210), back cutting press subassembly (206) include two back upper and lower cylinders (211) and back front and back cylinder (212), and are connected with back cutting press (213), lamination platform subassembly mainly used positive and negative pole piece repetition lamination forms complete electric core.
3. The tail-roll flat-mount fully automatic lamination machine according to claim 1, wherein the secondary positioning assembly is AC-fixed to a host panel; a bottom plate (301) as a component substrate; the shaping cylinder assembly (302) is fixed on the bottom plate; the model plate support columns (303) are fixed on the bottom plate and used for supporting the positive and negative model plates (304); the stop block (305) and the shaping assembly (306) are fixed on the positive and negative model plates, and the secondary positioning assembly is mainly used for accurately positioning the positive and negative pole pieces.
4. The tail-roll flat-pasting type full-automatic lamination stacking machine according to claim 1, wherein a positive and negative electrode sheet suction manipulator AD is fixed on a panel of a host machine; the supporting plate (401) is used as a basic support; the vertical plate (402) is fixed on the two supporting plates; the vertical plate (402) is used for mounting a ball screw assembly (403), a pressure switch (404) and a servo motor (405); the ball screw assembly is used for fixing the moving assembly (406) on the guide rail (413) for transmission; the moving assembly is used for fixing the primary sheet sucking assembly (407) and the secondary sheet sucking assembly (408), is respectively provided with a sucking disc (409, 412), and is provided with a positive sheet sucking mechanical arm (410) and a negative sheet sucking mechanical arm (411) at two sides, and the positive and negative sheet sucking mechanical arms are mainly used for grabbing the mutual staggered displacement of the positive and negative sheets for lamination.
5. The tail-winding flat-pasting type full-automatic lamination stacking machine according to claim 1, wherein the entanglement and unreeling assembly AE is fixed on a positive and negative sheet suction manipulator; the method comprises the following steps: the sliding bottom plate assembly (501) is used as an assembly substrate; the unreeling vertical plate assembly (502) is fixed on the sliding bottom plate assembly; the membrane collecting and releasing motor (503), the rectification motor (504) and the protective cover are fixed on the sliding bottom plate component; an air expansion shaft (506), a roller (507), an expansion force roller (508) and a diaphragm frame assembly (509) are fixed on the unreeling vertical plate assembly, a diaphragm (505) is arranged on the air expansion shaft (506), and a deviation rectifying assembly (511) is arranged beside the air expansion shaft; the optical fiber entanglement fixing component is fixed on the sliding bottom plate; the optical fiber entanglement and adjustment assembly (510) is fixed on the optical fiber entanglement and fixation assembly, and the entanglement and unwinding assembly is mainly used for winding and unwinding of the diaphragm and entanglement of the diaphragm.
6. The tail-roll flat-pasting type fully-automatic laminating machine according to claim 1, wherein the positive and negative electrode material boxes AF are fixed on a host panel; the method specifically comprises the following steps: a sealing plate (701) fixed on the upright post; the dust collection box (702), the slicing brush (703) and the air bar are respectively fixed on the sealing plate; the magazine subassembly is portable, the magazine subassembly by: the feeding device comprises a material box bottom plate (705), a material box baffle (706) and a pole piece supporting plate (707), wherein an upper sealing plate (708) is arranged at the upper part, a fragment avoiding assembly (704) is arranged beside the material box, and the positive and negative pole material boxes are mainly used for discharging positive and negative pole pieces.
7. The tail-roll flat-pasting type fully-automatic lamination machine according to claim 1, wherein the positive and negative pole loading assemblies AG are fixed on a host panel; the method comprises the following steps: a fixed support plate (601) is used as a base; the lifting linear motor (602) and the guide shaft (603) are fixed on the fixed supporting plate; the ejector plate (604) is fixed on the guide post of the guide shaft (603); the material-free detection optical fiber (605) is fixed on the ejector plate; the inductor fixing block (606) is fixed on the guide post, and the positive and negative pole piece feeding assembly is mainly used for automatic feeding of the positive and negative pole pieces.
8. The tail-lap lay-flat fully-automatic lamination machine of claim 1, wherein winding assembly BB is fixed to the sub-machine panel; the assembly is divided into four split assemblies, a first push-clamp assembly (801), a second push-clamp assembly (802), a spline winding assembly and a lower prepressing assembly (805) are respectively fixed on the auxiliary engine panel, wherein the first push-clamp assembly (801) and the second push-clamp assembly (802) are mainly fixed on the auxiliary engine panel by a linear guide rail in the assembly; the spline winding assembly is fixed on the auxiliary engine panel by four bearing supporting seats and a motor base; the lower prepressing assembly is fixed on a panel of the auxiliary machine by two supporting columns (807), wherein the first pushing and clamping assembly and the second pushing and clamping assembly are pushed and combined by a first pushing and clamping cylinder (803) and a second pushing and clamping cylinder (804) of a rotary joint (808), a clamping battery cell (806) is connected with the lower prepressing assembly (805) through a roller (809), the lower prepressing assembly (805) is provided with a lower prepressing cylinder (810), and the lower prepressing assembly is further provided with a spline (811), a rolling knife (812) and a tail roll electrode (813), wherein the main driving motor in the spline winding assembly drives the two assemblies to synchronously rotate after the battery cell clamping cylinder synchronously clamps the battery cell (806), and the lower prepressing assembly cylinder presses down to keep the tightness of a tail roll so that the roller tightly presses the battery cell until the battery cell tail roll is kept.
9. The tail-roll flat-pasting type fully-automatic lamination stacking machine according to claim 1, wherein a material taking assembly BC is fixed on a panel of the auxiliary machine; the method specifically comprises the following steps: two linear guide rails (901) are taken as the basis, and a cell taking motor (909) is arranged on one side of the guide rails and fixed on the panel of the main machine and the auxiliary machine; the battery core taking motor assembly (902) is fixed on a panel of the auxiliary machine in a split manner; the electricity taking core assembly consists of an assembly base (903), a rotating cylinder (904), a cell clamping cylinder (905) and a clamping jaw (906); the clamping and cutting diaphragm assembly consists of an assembly bottom plate linear guide rail, a clamping and cutting diaphragm cylinder (908) and a diaphragm cutting knife (907), wherein the core taking assembly is driven by a core taking motor assembly to work, a laminated battery core is clamped and returned to a diaphragm cutting position, and then the diaphragm is cut and clamped by a diaphragm clamping device firstly by the clamping and cutting diaphragm cylinder of the clamping and cutting diaphragm assembly.
10. The tail-roll flat-pasting type fully-automatic laminating machine according to claim 1, wherein a pasting component BD is fixed on a panel of a secondary machine; the method comprises the following steps: the fixed bottom plate and the reinforcing plate (1002) are taken as a foundation; the vertical plate (1003) is fixed on the fixed bottom plate and the reinforcing plate; the vertical plate is used for fixing a vacuum pressure switch (1004), a rubberizing shift cylinder (1005), a gummed paper clamping cylinder (1006), a gummed paper cutting cylinder (1007), a rubber roller (1008) and a gummed paper fixing flange; the rubberizing cylinder (1010) is fixed on the rubberizing shift cylinder (1005), wherein the gummed paper (1001) is clamped and pulled out by the gummed paper clamping cylinder through the rubber roll for one section, then the gummed paper is pressed down by the rubberizing cylinder to be adsorbed by the vacuum chuck, the gummed paper is cut off by the gumming cylinder, and then the rubberizing shift cylinder shifts to the rubberizing position for rubberizing.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420853860.5U CN204516860U (en) | 2014-12-29 | 2014-12-29 | A kind of tail volume Flat-attached type Full-automatic lamination machine |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201420853860.5U CN204516860U (en) | 2014-12-29 | 2014-12-29 | A kind of tail volume Flat-attached type Full-automatic lamination machine |
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| CN204516860U true CN204516860U (en) | 2015-07-29 |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105914390A (en) * | 2016-06-29 | 2016-08-31 | 深圳市兴诚捷精密设备有限公司 | Apparatus and method for loading cell rod into cell |
| CN105932319A (en) * | 2016-06-29 | 2016-09-07 | 深圳市兴诚捷精密设备有限公司 | Rod loading device for battery cell and rod loading method for battery cell |
| CN108899571A (en) * | 2018-06-26 | 2018-11-27 | 南京博能自动化科技有限公司 | A kind of rotation laminating equipment and laminating method |
| CN111403797A (en) * | 2020-04-27 | 2020-07-10 | 深圳吉阳智能科技有限公司 | Lamination device |
-
2014
- 2014-12-29 CN CN201420853860.5U patent/CN204516860U/en active Active
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105914390A (en) * | 2016-06-29 | 2016-08-31 | 深圳市兴诚捷精密设备有限公司 | Apparatus and method for loading cell rod into cell |
| CN105932319A (en) * | 2016-06-29 | 2016-09-07 | 深圳市兴诚捷精密设备有限公司 | Rod loading device for battery cell and rod loading method for battery cell |
| CN105914390B (en) * | 2016-06-29 | 2018-10-02 | 深圳市诚捷智能装备股份有限公司 | Battery core fills bar device and battery core fills stick method |
| CN108899571A (en) * | 2018-06-26 | 2018-11-27 | 南京博能自动化科技有限公司 | A kind of rotation laminating equipment and laminating method |
| CN108899571B (en) * | 2018-06-26 | 2022-10-11 | 深圳市格林晟科技有限公司 | Rotary lamination device and lamination method |
| CN111403797A (en) * | 2020-04-27 | 2020-07-10 | 深圳吉阳智能科技有限公司 | Lamination device |
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Effective date of registration: 20171023 Address after: 222300, Lianyungang, Jiangsu, Donghai County Province, Jiangsu Province East China Sea high tech Zone Qilin Avenue south side, satellite west side Patentee after: Jiangsu Wei Amperex Technology Limited Address before: Baoan District Dalang street, Shenzhen city of Guangdong province with 518000 wins China Dragon Industrial Zone Fanlu community shares third building third layer Patentee before: Shenzhen Mid-Sky Concord Automation Co., Ltd. |