CN207896229U - A kind of lithium battery electric core one-pass molding laminating machine - Google Patents

A kind of lithium battery electric core one-pass molding laminating machine Download PDF

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CN207896229U
CN207896229U CN201820415694.9U CN201820415694U CN207896229U CN 207896229 U CN207896229 U CN 207896229U CN 201820415694 U CN201820415694 U CN 201820415694U CN 207896229 U CN207896229 U CN 207896229U
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diaphragm
pole piece
plate
mounting plate
cylinder
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关玉明
李祥利
弓波
肖艳军
殷子琪
葛浩
吴锡
杨培
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TIANJIN MINGXING HENGNENG SCIENCE AND TECHNOLOGY DEVELOPMENT Co Ltd
Hebei University of Technology
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TIANJIN MINGXING HENGNENG SCIENCE AND TECHNOLOGY DEVELOPMENT Co Ltd
Hebei University of Technology
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

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Abstract

The utility model discloses a kind of lithium battery electric core one-pass molding laminating machines, including rack, membrane unwinding mechanism, membrane winding mechanism, battery core clamping device, diaphragm clamping device, connecting plate, pole piece conveying mechanism, stacking mechanism, transmission mechanism and diaphragm cutting mechanism;Stacking mechanism is used to carry out disposable lamination assembly to positive and negative anodes pole piece and diaphragm;Pole piece conveying mechanism is for conveying anode pole piece and cathode pole piece;Membrane unwinding mechanism is for diaphragm to be positioned between positive and negative anodes pole piece;Transmission mechanism is used to provide power for pole piece conveying mechanism;Membrane winding mechanism is used to carry out diaphragm cladding to the battery core that stacking mechanism is formed;Battery core clamping device is used to grip the battery core before diaphragm coats and after diaphragm cladding;Diaphragm cutting mechanism cuts off diaphragm after being covered to complete for diaphragm;Diaphragm clamping device is used to diaphragm being transported to the clip of stacking mechanism bottom.This laminating machine realizes the disposable lamination molding of positive and negative anodes pole piece, substantially increases lamination efficiency.

Description

一种锂电池电芯一次成型叠片机A lithium battery cell one-time forming stacking machine

技术领域technical field

本实用新型涉及锂电池制造领域,具体是一种锂电池电芯一次成型叠片机。The utility model relates to the field of lithium battery manufacturing, in particular to a one-time forming lamination machine for lithium battery cells.

背景技术Background technique

锂电池的内部结构包括依次层叠的正电极极片和负电极极片,正负电极极片之间以隔膜隔开。叠片机主要应用于锂电池电芯叠片工艺,其叠片方式分为两种:旋转式和往复式。旋转式叠片特点是应用于小型电池叠片,往复式叠片特点是应用于大型电池叠片。叠片机一般由以下机构组成:放料机构、正极料盒、负极料盒、正极二次定位机构、负极二次定位机构、正极送料机构、负极送料机构、叠片台、贴胶机构、下料机构。目前常用的锂电池电芯叠片机的工作原理是首先将正负极极片转入料盒中,设备的左右机械手利用吸盘从正极、负极两料盒中吸取正极片和负极片搬运至定位工作台上,经二次定位后,再次利用吸盘交替将正、负极片搬运至叠片台上,同时隔膜主动放卷,叠片台带动隔膜左右往复移动形成Z字叠绕,设备如此循环动作实现叠片组装,当极组达到设定的数量后,再进行外包隔膜,最后裁刀裁断隔膜进行下一极组的组装,与此同时包装好的极组贴上胶纸形成完整的电芯。The internal structure of a lithium battery includes sequentially stacked positive electrode sheets and negative electrode sheets, and the positive and negative electrode sheets are separated by a separator. The stacking machine is mainly used in the stacking process of lithium battery cells, and its stacking methods are divided into two types: rotary type and reciprocating type. Rotary stacks are characterized by application to small battery stacks, and reciprocating stacks are characterized by large battery stacks. Laminating machine is generally composed of the following mechanisms: feeding mechanism, positive electrode material box, negative electrode material box, positive electrode secondary positioning mechanism, negative electrode secondary positioning mechanism, positive electrode feeding mechanism, negative electrode feeding mechanism, stacking table, gluing mechanism, lower material organization. At present, the working principle of the commonly used lithium battery cell stacking machine is to first transfer the positive and negative poles into the material box, and the left and right manipulators of the equipment use the suction cups to absorb the positive and negative poles from the positive and negative material boxes and transport them to the position. On the working table, after the second positioning, the suction cup is used to alternately transport the positive and negative electrodes to the stacking table, and at the same time, the diaphragm is actively unwound, and the stacking table drives the diaphragm to move back and forth to form a Z-shaped stacking, and the equipment operates in such a cycle Realize lamination assembly. When the pole group reaches the set number, the outsourcing diaphragm is carried out, and finally the cutter cuts the diaphragm to assemble the next pole group. At the same time, the packaged pole group is pasted with adhesive tape to form a complete battery cell. .

申请号为201611243940.9公开了一种叠片机,该叠片机的上料模块采用了旋转工位,将现有技术中一个工位完成的操作分成了多个工位,提高了贴片的效率,但是其旋转工位是有限的,叠片也是需要多次完成,不可能实现极片的一次性叠片,相对于传统的叠片机叠片效率提升不大。The application number is 201611243940.9, which discloses a laminate machine. The loading module of the laminate machine adopts a rotary station, which divides the operation completed by one station in the prior art into multiple stations, which improves the efficiency of chip placement. , but its rotary station is limited, and the lamination also needs to be completed many times, it is impossible to realize the one-time lamination of the pole piece, and the lamination efficiency is not greatly improved compared with the traditional lamination machine.

目前传统的叠片机需要多次正负电极极片的贴片,使得锂电池叠片加工效率不高,而且设备的成本较高,另外叠片过程中叠片压爪易划伤极片,导致极片不良,可靠性不高。因此提供一种高效率、低成本、可靠性高的电池电芯一次成型叠片机成为一个亟需解决的问题。At present, the traditional stacking machine needs to attach the positive and negative electrodes multiple times, which makes the lithium battery stacking processing efficiency not high, and the cost of the equipment is high. In addition, the stacking claws are easy to scratch the poles during the stacking process. Lead to poor pole piece, reliability is not high. Therefore, it is an urgent problem to provide a high-efficiency, low-cost, and high-reliability battery cell one-time forming stacking machine.

实用新型内容Utility model content

针对现有技术的不足,本实用新型拟解决的技术问题是,提供一种锂电池电芯一次成型叠片机。Aiming at the deficiencies of the prior art, the technical problem to be solved by the utility model is to provide a laminating machine for one-time forming of lithium battery cells.

本实用新型解决所述技术问题的技术方案是,提供一种锂电池电芯一次成型叠片机,包括机架、隔膜放卷机构、隔膜卷绕机构、电芯夹持机构、隔膜夹持机构和连接板;其特征在于该叠片机还包括极片输送机构、叠片机构、传动机构和隔膜切断机构;The technical solution of the utility model to solve the technical problem is to provide a lithium battery cell one-time forming stacking machine, including a frame, a diaphragm unwinding mechanism, a diaphragm winding mechanism, a cell clamping mechanism, and a diaphragm clamping mechanism and a connecting plate; it is characterized in that the stacker also includes a pole piece conveying mechanism, a stacking mechanism, a transmission mechanism and a diaphragm cutting mechanism;

所述叠片机构安装于机架的中间位置,用于对正负极极片和隔膜进行一次性叠片装配;The lamination mechanism is installed in the middle of the frame, and is used for one-time lamination assembly of the positive and negative pole pieces and the diaphragm;

所述极片输送机构为结构完全相同的两组,安装于机架上,分别位于叠片机构的两侧且关于叠片机构对称布置,用于输送正极极片和负极极片;The pole piece conveying mechanism is two groups with the same structure, installed on the frame, respectively located on both sides of the lamination mechanism and arranged symmetrically with respect to the lamination mechanism, for conveying the positive pole piece and the negative pole piece;

所述隔膜放卷机构安装于机架的顶端,用于将隔膜放置于正负极极片之间;The diaphragm unwinding mechanism is installed on the top of the frame for placing the diaphragm between the positive and negative pole pieces;

所述传动机构安装于机架上,用于为极片输送机构提供动力;The transmission mechanism is installed on the frame to provide power for the pole piece conveying mechanism;

所述隔膜卷绕机构安装于机架上,用于对叠片机构形成的电芯进行隔膜包覆;The diaphragm winding mechanism is installed on the frame, and is used for diaphragm coating the electric core formed by the lamination mechanism;

所述电芯夹持机构安装于机架上,用于夹取隔膜包覆之前和隔膜包覆之后的电芯;The cell clamping mechanism is installed on the frame for clamping the cells before and after the diaphragm coating;

所述隔膜切断机构安装于机架上,用于隔膜包覆完成后对隔膜切断;The diaphragm cutting mechanism is installed on the frame, and is used for cutting the diaphragm after the diaphragm coating is completed;

所述隔膜夹持机构安装于机架上;隔膜夹持机构为结构完全相同的两组,对称安装于电芯夹持机构的两侧,且两隔膜夹持机构分别对应于隔膜的边缘,用于将隔膜运送到叠片机构底部的夹子上;The diaphragm clamping mechanism is installed on the frame; the diaphragm clamping mechanism is two groups with the same structure, which are symmetrically installed on both sides of the cell clamping mechanism, and the two diaphragm clamping mechanisms correspond to the edges of the diaphragm respectively. Used to transport the diaphragm to the clips at the bottom of the stack;

所述连接板分别与极片输送机构和传动机构连接。The connecting plate is respectively connected with the pole piece conveying mechanism and the transmission mechanism.

所述极片输送机构包括若干个极片输送装置,极片输送装置竖直均匀布置;每个极片输送装置包括极片输送机构架体、无底极片存放盒、极片大小控制板、真空输送板、槽轮、滚子、极片输送轴承和真空吸盘;所述极片输送机构架体的一端安装于机架上,另一端与叠片机构的下拉侧板连接;所述无底极片存放盒固定于极片输送机构架体上;无底极片存放盒为两端有半圆形缺口且无底面的方盒,且底部两侧有安装板;所述极片大小控制板为L型板,为两个,分别安装于无底极片存放盒底部两侧的安装板上;极片大小控制板上开有长圆孔,用于支撑正负极极片以及控制存放不同大小的极片;所述真空输送板通过连接板与传动机构连接;所述真空输送板上有真空吸盘,用于吸附极片;真空输送板与极片大小控制板之间存在间隙;所述槽轮安装于极片输送机构架体内侧两端;所述滚子通过极片输送轴承安装于极片输送机构架体上,位于真空输送板上下表面且与真空输送板接触;The pole piece conveying mechanism includes several pole piece conveying devices, and the pole piece conveying devices are vertically and evenly arranged; each pole piece conveying device includes a pole piece conveying mechanism frame, a bottomless pole piece storage box, a pole piece size control board, Vacuum conveying plate, sheaves, rollers, pole piece conveying bearings and vacuum suction cups; one end of the frame body of the pole piece conveying mechanism is installed on the frame, and the other end is connected with the pull-down side plate of the stacking mechanism; the bottomless The pole piece storage box is fixed on the pole piece conveyor frame; the bottomless pole piece storage box is a square box with semicircular notches at both ends and no bottom surface, and there are mounting plates on both sides of the bottom; the pole piece size control board There are two L-shaped plates, which are respectively installed on the mounting plates on both sides of the bottom of the bottomless pole piece storage box; there are long round holes on the pole piece size control plate, which are used to support the positive and negative pole pieces and control the storage of different sizes The pole piece; the vacuum conveying plate is connected with the transmission mechanism through the connecting plate; there is a vacuum suction cup on the vacuum conveying plate for absorbing the pole piece; there is a gap between the vacuum conveying plate and the pole piece size control plate; the groove The wheels are installed on both ends of the inner side of the pole piece conveyor frame; the rollers are installed on the pole piece conveyor frame through the pole piece conveyor bearing, located on the upper and lower surfaces of the vacuum conveyor plate and in contact with the vacuum conveyor plate;

所述叠片机构包括叠片机构底架、叠片台、下拉侧板、伸缩架装置、夹子、上固定板、压紧气缸、压紧气缸安装板、压紧气缸推板、动力部件和下拉杆;所述叠片机构底架固定于机架上;所述叠片台安装于叠片机构底架上;叠片台开有矩形槽;所述下拉侧板安装于叠片机构底架两侧,下拉侧板内侧设有滑轨;所述上固定板的两端安装于下拉侧板上;所述伸缩架装置安装于下拉侧板的滑轨内;所述夹子自上而下安装于伸缩架装置的连轴上;夹子的中心与真空输送板平齐;所述动力部件固定在机架上;所述下拉杆的两端与伸缩架装置下部两侧的滑动轴连接,中部与动力部件的活塞杆连接;所述压紧气缸安装板安装于伸缩架装置顶端的连轴上;所述压紧气缸安装于压紧气缸安装板上;所述压紧气缸推板安装于压紧气缸的活塞杆上;The stacking mechanism includes a stacking mechanism bottom frame, a stacking platform, a pull-down side plate, a telescopic frame device, a clip, an upper fixing plate, a compression cylinder, a compression cylinder mounting plate, a compression cylinder push plate, power components and a lower Pull rod; the bottom frame of the lamination mechanism is fixed on the frame; the lamination table is installed on the bottom frame of the lamination mechanism; the lamination table has a rectangular groove; side, the inner side of the pull-down side plate is provided with a slide rail; the two ends of the upper fixing plate are installed on the pull-down side plate; the telescopic frame device is installed in the slide rail of the pull-down side plate; the clip is installed on the The connecting shaft of the telescopic frame device; the center of the clip is flush with the vacuum conveying plate; the power part is fixed on the frame; the two ends of the lower rod are connected with the sliding shafts on both sides of the lower part of the The piston rods of the parts are connected; the mounting plate of the compression cylinder is installed on the connecting shaft at the top of the telescopic frame device; the compression cylinder is installed on the mounting plate of the compression cylinder; the push plate of the compression cylinder is installed on the compression cylinder on the piston rod;

所述传动机构包括传动机构架体、步进电机、步进电机支撑板、传动机构轴承、轴承座、齿轮、齿轮齿条、直线导轨和传动机构滑块;所述传动机构架体安装于机架上;所述步进电机支撑板和轴承座均固定于传动机构架体上;所述传动机构轴承安装于轴承座中;所述步进电机安装于步进电机支撑板上,步进电机的转轴穿过传动机构轴承的内圈,端部安装有齿轮;齿轮通过齿轮端盖和套筒固定;两组传动机构滑块分别固定于传动机构架体的上下面;所述直线导轨为两个,安装于各自的传动机构滑块上,能够相对于传动机构滑块滑动;所述齿轮齿条为两个,固定于各自的直线导轨上,且分别啮合于齿轮上下两侧;两个齿轮齿条和两个直线导轨的一端安装于两侧连接板上;The transmission mechanism includes a transmission mechanism frame body, a stepping motor, a stepping motor support plate, a transmission mechanism bearing, a bearing seat, a gear, a rack and pinion, a linear guide rail and a transmission mechanism slider; the transmission mechanism frame body is installed on the machine on the frame; the stepper motor support plate and the bearing seat are fixed on the frame body of the transmission mechanism; the transmission mechanism bearing is installed in the bearing seat; the stepper motor is installed on the stepper motor support plate, and the stepper motor The rotating shaft of the transmission mechanism passes through the inner ring of the transmission mechanism bearing, and the end is equipped with a gear; the gear is fixed by the gear end cover and the sleeve; two sets of transmission mechanism sliders are respectively fixed on the upper and lower sides of the transmission mechanism frame; the linear guide rail is two one, installed on the respective transmission mechanism slider, and can slide relative to the transmission mechanism slider; the rack and pinion are two, fixed on the respective linear guide rails, and respectively engaged on the upper and lower sides of the gear; the two gears One end of the rack and two linear guide rails is installed on the connecting plates on both sides;

所述隔膜切断机构包括导轨安装板、导轨、上刀片安装板、上刀片、下刀片、切断机构滑块和切断机构气缸;所述导轨安装板固定于机架;所述导轨安装于导轨安装板上;所述上刀片安装板固定于导轨安装板上;所述切断机构滑块安装于导轨内;所述上刀片和下刀片分别安装于上刀片安装板和切断机构滑块上;所述切断机构气缸的输出端与切断机构滑块连接。The diaphragm cutting mechanism includes a guide rail mounting plate, a guide rail, an upper blade mounting plate, an upper blade, a lower blade, a cutting mechanism slider and a cutting mechanism cylinder; the guide rail mounting plate is fixed on the frame; the guide rail is mounted on the guide rail mounting plate above; the upper blade mounting plate is fixed on the guide rail mounting plate; the cutting mechanism slider is installed in the guide rail; the upper blade and the lower blade are respectively installed on the upper blade mounting plate and the cutting mechanism slider; the cutting The output end of the mechanism cylinder is connected with the slide block of the cutting mechanism.

与现有技术相比,本实用新型有益效果在于:Compared with the prior art, the utility model has the beneficial effects of:

1)传统叠片机是往复式叠片,需要多次正负极极片的贴片。本叠片机采用极片输送机构、叠片机构和传动机构相互配合,实现了正负极极片的一次性叠片成型,大大提高了叠片效率。1) The traditional stacking machine is a reciprocating stacking machine, which requires multiple positive and negative pole pieces. The stacking machine adopts the mutual cooperation of the pole piece conveying mechanism, the stacking mechanism and the transmission mechanism to realize the one-time stacking of the positive and negative pole pieces, which greatly improves the stacking efficiency.

2)极片输送机构中利用真空吸盘对极片进行吸附,保证了极片在运输过程中不至于压坏和损伤,提高了极片的可靠性。2) The pole piece conveying mechanism uses a vacuum suction cup to absorb the pole piece, which ensures that the pole piece will not be crushed or damaged during transportation, and improves the reliability of the pole piece.

3)无底极片存放盒为两端有半圆形缺口且无底面的方盒,便于对正负极极片的存放和拿取;3) The bottomless pole piece storage box is a square box with semicircular notches at both ends and no bottom surface, which is convenient for storing and taking the positive and negative pole pieces;

4)无底极片存放盒下方安装有极片大小控制板,可以满足存放不同尺寸的极片,增加了其适应性;4) A pole piece size control board is installed under the bottomless pole piece storage box, which can satisfy the storage of pole pieces of different sizes and increase its adaptability;

5)极片输送装置为多个自上而下平行安装,利于正负极极片同时向叠片机构运行,增加了效率;5) The pole piece conveying device is installed in parallel from top to bottom, which is beneficial for the positive and negative pole pieces to run to the stacking mechanism at the same time, increasing the efficiency;

6)叠片机构的伸缩架装置,拉其一端即可达到伸缩的目的,使所有正负极极片很容易的交替贴在一起,结构简单,降低了成本;6) The telescopic frame device of the lamination mechanism can be stretched by pulling one end, so that all the positive and negative pole pieces can be easily pasted together alternately, the structure is simple, and the cost is reduced;

7)叠片机构采用压紧气缸和动力部件配合工作,动力部件实现伸缩架装置的伸缩,压紧气缸实现极片的压紧,结构简单,降低了成本;7) The stacking mechanism adopts the compression cylinder and the power part to work together. The power part realizes the expansion and contraction of the telescopic frame device, and the compression cylinder realizes the compression of the pole piece. The structure is simple and the cost is reduced;

8)真空输送板和叠片台都开有矩形槽,方便于对极片的夹取;8) Both the vacuum conveying plate and the stacking table have rectangular slots, which are convenient for the clamping of the pole pieces;

9)传动机构采用齿轮带动两个齿条相向运动,带动极片输送机构向叠片机构运动,结构简单,动力只需步进电机提供,不需要复杂的控制系统;9) The transmission mechanism uses gears to drive two racks to move towards each other, and drives the pole piece conveying mechanism to move to the stacking mechanism. The structure is simple, and the power only needs to be provided by the stepping motor, and no complicated control system is required;

10)隔膜切断机构采用上下刀片,上刀片固定,下刀片安装于滑块,滑块在导轨内通过气缸实现上下移动,结构简单,而且可以实现对隔膜的切割;10) The diaphragm cutting mechanism adopts upper and lower blades, the upper blade is fixed, the lower blade is installed on the slider, and the slider moves up and down through the cylinder in the guide rail, the structure is simple, and the diaphragm can be cut;

11)隔膜在卷绕包覆切断完成后,利用隔膜夹持机构将隔膜夹持运送到伸缩架底端的夹子,再进行下一组极片的叠片,保证了设备的循环工作。11) After the diaphragm is wound, covered and cut, the diaphragm is clamped and transported to the clip at the bottom of the telescopic frame by the diaphragm clamping mechanism, and then the next set of pole pieces is laminated to ensure the cyclic operation of the equipment.

附图说明Description of drawings

图1是本实用新型锂电池电芯一次成型叠片机一种实施例的整体结构轴测示意图;Fig. 1 is the axonometric schematic diagram of the overall structure of an embodiment of the utility model lithium battery cell one-time forming stacking machine;

图2是本实用新型锂电池电芯一次成型叠片机一种实施例的整体结构主视示意图;Fig. 2 is a schematic front view of the overall structure of an embodiment of the utility model lithium battery cell one-time forming laminating machine;

图3是本实用新型锂电池电芯一次成型叠片机一种实施例的极片输送装置的轴测示意图;Fig. 3 is an axonometric schematic view of the pole piece conveying device of an embodiment of the lithium battery cell one-time forming lamination machine of the utility model;

图4是本实用新型锂电池电芯一次成型叠片机一种实施例的极片输送装置的主视示意图;Fig. 4 is a schematic front view of the pole piece conveying device of an embodiment of the lithium battery cell one-time forming lamination machine of the utility model;

图5是本实用新型锂电池电芯一次成型叠片机一种实施例的叠片机构结构示意图;Fig. 5 is a structural schematic diagram of the stacking mechanism of an embodiment of the lithium battery cell one-time forming stacking machine of the present invention;

图6是本实用新型锂电池电芯一次成型叠片机一种实施例的叠片机构的伸缩架装置的局部放大示意图;Fig. 6 is a partially enlarged schematic diagram of the telescopic frame device of the stacking mechanism of an embodiment of the lithium battery cell one-time forming stacker of the utility model;

图7是本实用新型锂电池电芯一次成型叠片机一种实施例的叠片机构与极片输送机构的连接主视示意图;Fig. 7 is a schematic front view of the connection between the stacking mechanism and the pole piece conveying mechanism of an embodiment of the one-time forming stacker for lithium battery cells of the present invention;

图8是本实用新型锂电池电芯一次成型叠片机一种实施例的传动机构轴测示意图;Fig. 8 is a schematic diagram of an axonometric view of a transmission mechanism of an embodiment of a one-time forming stacker for lithium battery cells of the present invention;

图9是本实用新型锂电池电芯一次成型叠片机一种实施例的电芯夹持机构、隔膜卷绕机构、隔膜切断机构和隔膜夹持机构的连接示意图。Fig. 9 is a connection schematic diagram of the cell clamping mechanism, the diaphragm winding mechanism, the diaphragm cutting mechanism and the diaphragm clamping mechanism of an embodiment of the utility model lithium battery cell one-time forming laminating machine.

图中:1、机架;2、极片输送机构;3、隔膜放卷机构;4、叠片机构;5、传动机构;6、隔膜卷绕机构7、电芯夹持机构;8、隔膜切断机构;9、隔膜夹持机构;10、连接板;In the figure: 1. Rack; 2. Electrode conveying mechanism; 3. Diaphragm unwinding mechanism; 4. Lamination mechanism; 5. Transmission mechanism; 6. Diaphragm winding mechanism 7. Cell clamping mechanism; 8. Diaphragm Cutting mechanism; 9. Diaphragm clamping mechanism; 10. Connecting plate;

2.1、极片输送机构架体;2.2、无底极片存放盒;2.3、极片大小控制板;2.4、真空输送板;2.5、槽轮;2.6、滚子;2.7、极片输送轴承;2.8、真空吸盘;2.1, pole piece conveying mechanism frame body; 2.2, bottomless pole piece storage box; 2.3, pole piece size control board; 2.4, vacuum conveying plate; 2.5, groove wheel; 2.6, roller; , Vacuum suction cup;

4.1、叠片机构底架;4.2、叠片台;4.3、下拉侧板;4.4、伸缩架装置;4.5、夹子;4.6、上固定板;4.7、压紧气缸;4.8、压紧气缸安装板;4.9、压紧气缸推板;4.10、动力部件;4.11、下拉杆;4.401、滑动轴;4.402、连板;4.403、滚动轴承;4.404、叠片机构滑块;4.405、连轴;4.1. Underframe of lamination mechanism; 4.2. Lamination platform; 4.3. Pull-down side panel; 4.4. Telescopic frame device; 4.5. Clip; 4.6. Upper fixing plate; 4.7. Compression cylinder; 4.9, compression cylinder push plate; 4.10, power components; 4.11, pull down rod; 4.401, sliding shaft; 4.402, connecting plate; 4.403, rolling bearing; 4.404, slide block of lamination mechanism;

5.1、传动机构架体;5.2、步进电机;5.3、步进电机支撑板;5.4、传动机构轴承;5.5、轴承座;5.6、齿轮;5.7、齿轮齿条;5.8、直线导轨;5.9、传动机构滑块;5.1, frame body of transmission mechanism; 5.2, stepping motor; 5.3, supporting plate of stepping motor; 5.4, bearing of transmission mechanism; 5.5, bearing seat; 5.6, gear; 5.7, rack and pinion; Mechanism slider;

6.1、隔膜卷绕气缸安装板;6.2、隔膜卷绕气缸;6.3、隔膜卷绕气缸支撑板;6.4、隔膜卷绕滑动轴承;6.5、隔膜卷绕气爪安装板;6.6、旋转气爪;6.1. Diaphragm winding cylinder mounting plate; 6.2. Diaphragm winding cylinder; 6.3. Diaphragm winding cylinder support plate; 6.4. Diaphragm winding sliding bearing; 6.5. Diaphragm winding air claw mounting plate; 6.6. Rotary air claw;

7.1、电芯夹持气缸安装板;7.2、电芯夹持气缸;7.3、电芯夹持气缸支撑板;7.4、电芯夹持滑动轴承;7.5、电芯夹持气爪安装板;7.6、电芯夹持气爪;7.1, cell clamping cylinder mounting plate; 7.2, cell clamping cylinder; 7.3, cell clamping cylinder support plate; 7.4, cell clamping sliding bearing; 7.5, cell clamping air claw mounting plate; 7.6, Cell clamping air claw;

8.1、导轨安装板;8.2、导轨;8.3、上刀片安装板;8.4、上刀片;8.5、下刀片;8.6、切断机构滑块;8.7、切断机构气缸;8.1, guide rail mounting plate; 8.2, guide rail; 8.3, upper blade mounting plate; 8.4, upper blade; 8.5, lower blade; 8.6, cutting mechanism slider; 8.7, cutting mechanism cylinder;

9.1、隔膜夹持气缸安装板;9.2、隔膜夹持气缸;9.3、隔膜夹持气缸支撑板;9.4、隔膜夹持滑动轴承;9.5、隔膜夹持气爪安装板;9.6、隔膜夹持气爪;9.1, diaphragm clamping cylinder mounting plate; 9.2, diaphragm clamping cylinder; 9.3, diaphragm clamping cylinder support plate; 9.4, diaphragm clamping sliding bearing; 9.5, diaphragm clamping air claw mounting plate; 9.6, diaphragm clamping air claw ;

具体实施方式Detailed ways

下面给出本实用新型的具体实施例。具体实施例仅用于进一步详细说明本实用新型,不限制本申请权利要求的保护范围。Provide the specific embodiment of the present utility model below. The specific embodiments are only used to further describe the utility model in detail, and do not limit the protection scope of the claims of the present application.

本实用新型提供了一种锂电池电芯一次成型叠片机(参见图1-9,简称叠片机),包括机架1、隔膜放卷机构3、隔膜卷绕机构6、电芯夹持机构7、隔膜夹持机构9和连接板10;其特征在于该叠片机还包括极片输送机构2、叠片机构4、传动机构5和隔膜切断机构8;The utility model provides a one-time forming stacking machine for lithium battery cells (see Figure 1-9, referred to as the stacking machine), including a frame 1, a diaphragm unwinding mechanism 3, a diaphragm winding mechanism 6, and a cell clamping Mechanism 7, diaphragm clamping mechanism 9 and connecting plate 10; it is characterized in that the stacker also includes a pole piece conveying mechanism 2, a stacking mechanism 4, a transmission mechanism 5 and a diaphragm cutting mechanism 8;

所述叠片机构4安装于机架1的中间位置,用于对正负极极片和隔膜进行一次性叠片装配,形成电芯;The stacking mechanism 4 is installed in the middle of the frame 1, and is used for one-time stacking assembly of the positive and negative pole pieces and the diaphragm to form a battery cell;

所述极片输送机构2为结构完全相同的两组,安装于机架1上,分别位于叠片机构4的两侧且关于叠片机构4对称布置,用于输送正极极片和负极极片;The pole piece conveying mechanism 2 is two groups with the same structure, installed on the frame 1, respectively located on both sides of the lamination mechanism 4 and arranged symmetrically with respect to the lamination mechanism 4, for conveying the positive pole piece and the negative pole piece ;

所述隔膜放卷机构3安装于机架1的顶端,位于叠片机构4上方;隔膜放卷机构3上缠绕有隔膜,通过放卷将隔膜放置于正负极极片之间;优选地,可以设置两组,交替使用;The diaphragm unwinding mechanism 3 is installed on the top of the frame 1, above the stacking mechanism 4; the diaphragm unwinding mechanism 3 is wound with a diaphragm, and the diaphragm is placed between the positive and negative pole pieces by unwinding; preferably, Two groups can be set and used alternately;

所述传动机构5安装于机架1上,用于为极片输送机构2提供动力,从而将正负极极片运送到叠片机构4中;The transmission mechanism 5 is installed on the frame 1, and is used to provide power for the pole piece conveying mechanism 2, so as to transport the positive and negative pole pieces to the stacking mechanism 4;

所述隔膜卷绕机构6安装于机架1上,位于叠片机构4的右侧,并位于隔膜切断机构8与电芯夹持机构7之间,用于对叠片机构4形成的电芯进行隔膜包覆;The diaphragm winding mechanism 6 is installed on the frame 1, is located on the right side of the stacking mechanism 4, and is located between the diaphragm cutting mechanism 8 and the cell clamping mechanism 7, and is used for the cells formed by the stacking mechanism 4. Carry out membrane coating;

所述电芯夹持机构7安装于机架1的一端,且位于隔膜卷绕机构6的右侧,并位于叠片机构4所对应的中间位置,用于夹取隔膜包覆之前和隔膜包覆之后的电芯;The cell clamping mechanism 7 is installed on one end of the frame 1, and is located on the right side of the diaphragm winding mechanism 6, and is located in the middle position corresponding to the stacking mechanism 4, and is used for clamping the diaphragm before coating and the diaphragm package. The battery cell after covering;

所述隔膜切断机构8安装于机架1上,且位于叠片机构4与隔膜卷绕机构6之间,用于隔膜包覆完成后对隔膜切断;The diaphragm cutting mechanism 8 is installed on the frame 1, and is located between the stacking mechanism 4 and the diaphragm winding mechanism 6, and is used for cutting the diaphragm after the diaphragm coating is completed;

所述隔膜夹持机构9安装于机架1上;隔膜夹持机构9为结构完全相同的两组,对称安装于电芯夹持机构7的两侧,且两隔膜夹持机构9分别对应于隔膜的边缘,用于将包覆完成切断后的隔膜运送到叠片机构4底部的夹子4.5上;The diaphragm clamping mechanism 9 is installed on the frame 1; the diaphragm clamping mechanism 9 is two groups with the same structure, which are symmetrically installed on both sides of the cell clamping mechanism 7, and the two diaphragm clamping mechanisms 9 respectively correspond to The edge of the diaphragm is used to transport the cut-off diaphragm to the clip 4.5 at the bottom of the lamination mechanism 4;

所述连接板10分别与极片输送机构2和传动机构5连接;The connecting plate 10 is respectively connected with the pole piece conveying mechanism 2 and the transmission mechanism 5;

所述极片输送机构2包括若干个极片输送装置,极片输送装置竖直均匀布置;每个极片输送装置包括极片输送机构架体2.1、无底极片存放盒2.2、极片大小控制板2.3、真空输送板2.4、槽轮2.5、滚子2.6、极片输送轴承2.7和真空吸盘2.8;所述极片输送机构架体2.1的一端安装于机架1上,另一端与叠片机构4的下拉侧板4.3连接;所述无底极片存放盒2.2固定于极片输送机构架体2.1上;无底极片存放盒2.2为两端有半圆形缺口且无底面的方盒,便于拿取正负极极片,且底部两侧有安装板;所述极片大小控制板2.3为L型板,为两个,分别安装于无底极片存放盒2.2底部两侧的安装板上;极片大小控制板2.3上开有长圆孔,用于支撑正负极极片以及通过螺钉在长圆孔的安装位置来控制存放不同大小的极片;所述真空输送板2.4通过连接板10与传动机构5连接,达到真空输送板2.4能够左右移动的目的;所述真空输送板2.4上有真空吸盘2.8,用于吸附极片;真空输送板2.4与极片大小控制板2.3之间存在间隙,用于极片的通过;所述槽轮2.5安装于极片输送机构架体2.1内侧两端,用于保证真空输送板2.4保持直线运动;所述滚子2.6通过极片输送轴承2.7安装于极片输送机构架体2.1上,位于真空输送板2.4上下表面且与真空输送板2.4接触,用于支撑真空输送板2.4并保证真空输送板2.4移动的稳定性;The pole piece conveying mechanism 2 includes several pole piece conveying devices, and the pole piece conveying devices are vertically and evenly arranged; each pole piece conveying device includes a pole piece conveying mechanism frame body 2.1, a bottomless pole piece storage box 2.2, a pole piece size Control panel 2.3, vacuum conveying plate 2.4, sheave 2.5, roller 2.6, pole piece conveying bearing 2.7 and vacuum sucker 2.8; one end of the pole piece conveying mechanism frame body 2.1 is installed on the frame 1, and the other end is connected with the lamination The pull-down side plate 4.3 of the mechanism 4 is connected; the bottomless pole piece storage box 2.2 is fixed on the pole piece conveying mechanism frame body 2.1; the bottomless pole piece storage box 2.2 is a square box with semicircular gaps at both ends and no bottom surface , it is convenient to take the positive and negative pole pieces, and there are mounting plates on both sides of the bottom; the pole piece size control board 2.3 is an L-shaped plate, which is two, and is respectively installed on both sides of the bottom of the bottomless pole piece storage box 2.2 On the plate; the pole piece size control plate 2.3 has a long hole, which is used to support the positive and negative pole pieces and control the storage of pole pieces of different sizes through the installation position of the screw in the long hole; the vacuum conveying plate 2.4 passes through the connecting plate 10 is connected with the transmission mechanism 5 to achieve the purpose that the vacuum conveying plate 2.4 can move left and right; there is a vacuum suction cup 2.8 on the vacuum conveying plate 2.4, which is used to absorb the pole piece; The gap is used for the passage of the pole piece; the grooved wheel 2.5 is installed at both ends of the inner side of the pole piece conveying mechanism frame 2.1 to ensure that the vacuum conveying plate 2.4 maintains linear motion; the roller 2.6 is installed through the pole piece conveying bearing 2.7 On the frame body 2.1 of the pole piece conveying mechanism, located on the upper and lower surfaces of the vacuum conveying plate 2.4 and in contact with the vacuum conveying plate 2.4, it is used to support the vacuum conveying plate 2.4 and ensure the stability of the movement of the vacuum conveying plate 2.4;

优选地,所述真空输送板2.4前端可有矩形槽,方便夹取;Preferably, the front end of the vacuum conveying plate 2.4 may have a rectangular groove, which is convenient for clamping;

所述叠片机构4包括叠片机构底架4.1、叠片台4.2、下拉侧板4.3、伸缩架装置4.4、夹子4.5、上固定板4.6、压紧气缸4.7、压紧气缸安装板4.8、压紧气缸推板4.9、动力部件4.10和下拉杆4.11;所述叠片机构底架4.1固定于机架1上;所述叠片台4.2安装于叠片机构底架4.1上;叠片台4.2开有矩形槽,便于电芯夹持机构7夹取成型的极片;所述下拉侧板4.3安装于叠片机构底架4.1两侧,下拉侧板4.3内侧设有滑轨;所述上固定板4.6的两端安装于下拉侧板4.3上;所述伸缩架装置4.4安装于下拉侧板4.3的滑轨内,可以上下自由伸缩;所述夹子4.5自上而下安装于伸缩架装置4.4的连轴4.405上,用于将运送来的极片夹住;夹子4.5的中心与真空输送板2.4平齐,当真空输送板2.4吸附着正负极极片向内运动时,即可实现夹子4.5对极片的准确夹紧;所述动力部件4.10固定在机架1上;所述下拉杆4.11的两端与伸缩架装置4.4下部两侧的滑动轴4.401连接,中部与动力部件4.10的活塞杆连接;所述压紧气缸安装板4.8安装于伸缩架装置4.4顶端的连轴4.405上;所述压紧气缸4.7安装于压紧气缸安装板4.8上;所述压紧气缸推板4.9安装于压紧气缸4.7的活塞杆上;Described lamination mechanism 4 comprises lamination mechanism bottom frame 4.1, lamination platform 4.2, pull-down side plate 4.3, telescoping frame device 4.4, clamp 4.5, upper fixed plate 4.6, compression cylinder 4.7, compression cylinder mounting plate 4.8, compression cylinder Cylinder push plate 4.9, power unit 4.10 and pull-down rod 4.11; the lamination mechanism chassis 4.1 is fixed on the frame 1; the lamination platform 4.2 is installed on the lamination mechanism chassis 4.1; the lamination platform 4.2 is opened There is a rectangular slot, which is convenient for the cell clamping mechanism 7 to clamp the formed pole piece; the pull-down side plate 4.3 is installed on both sides of the stacking mechanism chassis 4.1, and a slide rail is provided on the inside of the pull-down side plate 4.3; the upper fixing plate The two ends of 4.6 are installed on the pull-down side plate 4.3; the telescopic frame device 4.4 is installed in the slide rail of the drop-down side plate 4.3, and can be freely stretched up and down; the clip 4.5 is installed on the connection of the telescopic frame device 4.4 from top to bottom. On the shaft 4.405, it is used to clamp the transported pole pieces; the center of the clamp 4.5 is flush with the vacuum conveying plate 2.4, when the vacuum conveying plate 2.4 absorbs the positive and negative pole pieces and moves inward, the clamp 4.5 can be realized. Accurate clamping of the pole piece; the power part 4.10 is fixed on the frame 1; the two ends of the lower rod 4.11 are connected with the sliding shafts 4.401 on both sides of the lower part of the telescopic frame device 4.4, and the middle part is connected with the piston rod of the power part 4.10 ; The compression cylinder mounting plate 4.8 is installed on the connecting shaft 4.405 at the top of the telescopic frame device 4.4; the compression cylinder 4.7 is installed on the compression cylinder mounting plate 4.8; the compression cylinder push plate 4.9 is installed on the compression On the piston rod of cylinder 4.7;

所述伸缩架装置4.4包括滑动轴4.401、连板4.402、滚动轴承4.403、叠片机构滑块4.404和连轴4.405;滑动轴4.401、连板4.402和连轴4.405交替连接组成V字型;所述叠片机构滑块4.404安装于下拉侧板4.3的滑轨内;所述滚动轴承4.403安装于叠片机构滑块4.404内;所述滑动轴4.401的一端通过滚动轴承4.403与叠片机构滑块4.404连接,另一端与连板4.402连接;所述连板4.402两端与分别安装有连轴4.405;The telescopic frame device 4.4 includes a sliding shaft 4.401, a connecting plate 4.402, a rolling bearing 4.403, a laminate mechanism slider 4.404 and a connecting shaft 4.405; the sliding shaft 4.401, the connecting plate 4.402 and the connecting shaft 4.405 are alternately connected to form a V shape; The slider 4.404 of the sheet mechanism is installed in the slide rail of the pull-down side plate 4.3; the rolling bearing 4.403 is installed in the slider 4.404 of the lamination mechanism; one end of the sliding shaft 4.401 is connected with the slider 4.404 of the lamination mechanism through the rolling bearing 4.403, and the other One end is connected with the connecting plate 4.402; the two ends of the connecting plate 4.402 are respectively installed with the connecting shaft 4.405;

所述传动机构5包括传动机构架体5.1、步进电机5.2、步进电机支撑板5.3、传动机构轴承5.4、轴承座5.5、齿轮5.6、齿轮齿条5.7、直线导轨5.8和传动机构滑块5.9;所述传动机构架体5.1安装于机架1上;所述步进电机支撑板5.3和轴承座5.5均固定于传动机构架体5.1上;所述传动机构轴承5.4安装于轴承座5.5中;所述步进电机5.2安装于步进电机支撑板5.3上,步进电机5.2的转轴穿过传动机构轴承5.4的内圈,端部安装有齿轮5.6;齿轮5.6通过齿轮端盖和套筒固定;两组传动机构滑块5.9分别固定于传动机构架体5.1的上下面上;所述直线导轨5.8为两个,安装于各自的传动机构滑块5.9上,能够相对于传动机构滑块5.9滑动;所述齿轮齿条5.7为两个,固定于各自的直线导轨5.8上,且分别啮合于齿轮5.6上下两侧;两个齿轮齿条5.7和两个直线导轨5.8的一端安装于两侧连接板10上,步进电机5.2工作时用于实现两侧极片输送机构2同时向叠片机构4运动;The transmission mechanism 5 includes a transmission mechanism frame body 5.1, a stepping motor 5.2, a stepping motor support plate 5.3, a transmission mechanism bearing 5.4, a bearing seat 5.5, a gear 5.6, a rack and pinion 5.7, a linear guide rail 5.8 and a transmission mechanism slider 5.9 ; The transmission mechanism frame body 5.1 is installed on the frame 1; the stepping motor support plate 5.3 and the bearing seat 5.5 are fixed on the transmission mechanism frame body 5.1; the transmission mechanism bearing 5.4 is installed in the bearing seat 5.5; The stepper motor 5.2 is installed on the stepper motor support plate 5.3, the rotating shaft of the stepper motor 5.2 passes through the inner ring of the transmission mechanism bearing 5.4, and the end is equipped with a gear 5.6; the gear 5.6 is fixed by a gear end cover and a sleeve; Two sets of transmission mechanism sliders 5.9 are respectively fixed on the upper and lower surfaces of the transmission mechanism frame body 5.1; the linear guide rails 5.8 are two, installed on the respective transmission mechanism sliders 5.9, and can slide relative to the transmission mechanism slider 5.9; There are two racks and pinions 5.7, which are fixed on the respective linear guide rails 5.8 and meshed with the upper and lower sides of the gear 5.6 respectively; one end of the two racks and pinions 5.7 and the two linear guide rails 5.8 is installed on the connecting plates 10 on both sides When the stepper motor 5.2 is working, it is used to realize the movement of the pole piece conveying mechanism 2 on both sides to the stacking mechanism 4 at the same time;

所述隔膜卷绕机构6包括隔膜卷绕气缸安装板6.1、隔膜卷绕气缸6.2、隔膜卷绕气缸支撑板6.3、隔膜卷绕滑动轴承6.4、隔膜卷绕气爪安装板6.5和旋转气爪6.6;所述隔膜卷绕气缸安装板6.1和隔膜卷绕气缸支撑板6.3安装于机架1上;所述隔膜卷绕气缸6.2安装于隔膜卷绕气缸安装板6.1上;所述隔膜卷绕滑动轴承6.4的外圈安装于隔膜卷绕气缸支撑板6.3圆孔内;隔膜卷绕气缸6.2的活塞杆穿过隔膜卷绕滑动轴承6.4的内圈,端部与隔膜卷绕气爪安装板6.5连接;所述旋转气爪6.6安装于隔膜卷绕气爪安装板6.5上;The diaphragm winding mechanism 6 includes a diaphragm winding cylinder mounting plate 6.1, a diaphragm winding cylinder 6.2, a diaphragm winding cylinder support plate 6.3, a diaphragm winding sliding bearing 6.4, a diaphragm winding air claw mounting plate 6.5 and a rotating air claw 6.6 The diaphragm winding cylinder mounting plate 6.1 and the diaphragm winding cylinder support plate 6.3 are installed on the frame 1; the diaphragm winding cylinder 6.2 is installed on the diaphragm winding cylinder mounting plate 6.1; the diaphragm winding sliding bearing The outer ring of 6.4 is installed in the round hole of the support plate 6.3 of the diaphragm winding cylinder; the piston rod of the diaphragm winding cylinder 6.2 passes through the inner ring of the diaphragm winding sliding bearing 6.4, and the end is connected with the diaphragm winding air claw mounting plate 6.5; The rotating air claw 6.6 is installed on the diaphragm winding air claw mounting plate 6.5;

所述电芯夹持机构7包括电芯夹持气缸安装板7.1、电芯夹持气缸7.2、电芯夹持气缸支撑板7.3、电芯夹持滑动轴承7.4、电芯夹持气爪安装板7.5和电芯夹持气爪7.6;所述电芯夹持气缸安装板7.1和电芯夹持气缸支撑板7.3安装于机架1上;所述电芯夹持气缸7.2安装于电芯夹持气缸安装板7.1上;所述电芯夹持滑动轴承7.4的外圈安装于电芯夹持气缸支撑板7.3圆孔内;所述电芯夹持气缸7.2的活塞杆穿过电芯夹持滑动轴承7.4的内圈,端部与电芯夹持气爪安装板7.5连接;所述电芯夹持气爪7.6安装于电芯夹持气爪安装板7.5上,且电芯夹持气爪7.6对应于叠片台4.2,用于夹取电芯;The cell clamping mechanism 7 includes a cell clamping cylinder mounting plate 7.1, a cell clamping cylinder 7.2, a cell clamping cylinder support plate 7.3, a cell clamping sliding bearing 7.4, and a cell clamping air claw mounting plate 7.5 and the cell clamping air claw 7.6; the cell clamping cylinder installation plate 7.1 and the cell clamping cylinder support plate 7.3 are installed on the frame 1; the cell clamping cylinder 7.2 is installed on the cell clamping On the cylinder mounting plate 7.1; the outer ring of the cell clamping sliding bearing 7.4 is installed in the round hole of the cell clamping cylinder support plate 7.3; the piston rod of the cell clamping cylinder 7.2 slides through the cell clamping The inner ring of the bearing 7.4 is connected with the cell clamping air claw mounting plate 7.5 at the end; the cell clamping air claw 7.6 is installed on the cell clamping air claw mounting plate 7.5, and the cell clamping air claw 7.6 Corresponding to the stacking table 4.2, it is used to clamp the electric core;

所述隔膜切断机构8包括导轨安装板8.1、导轨8.2、上刀片安装板8.3、上刀片8.4、下刀片8.5、切断机构滑块8.6和切断机构气缸8.7;所述导轨安装板8.1固定于机架1;所述导轨8.2安装于导轨安装板8.1上;所述上刀片安装板8.3固定于导轨安装板8.1上;所述切断机构滑块8.6安装于导轨8.2内;所述上刀片8.4和下刀片8.5分别安装于上刀片安装板8.3和切断机构滑块8.6上;所述切断机构气缸8.7的输出端与切断机构滑块8.6连接,当切断机构气缸8.7动作时即可实现刀片的上下移动,完成隔膜的切割;The diaphragm cutting mechanism 8 includes a guide rail mounting plate 8.1, a guide rail 8.2, an upper blade mounting plate 8.3, an upper blade 8.4, a lower blade 8.5, a cutting mechanism slider 8.6 and a cutting mechanism cylinder 8.7; the guide rail mounting plate 8.1 is fixed on the frame 1. The guide rail 8.2 is installed on the guide rail mounting plate 8.1; the upper blade mounting plate 8.3 is fixed on the guide rail mounting plate 8.1; the cutting mechanism slider 8.6 is installed in the guide rail 8.2; the upper blade 8.4 and the lower blade 8.5 are respectively installed on the upper blade mounting plate 8.3 and the cutting mechanism slider 8.6; the output end of the cutting mechanism cylinder 8.7 is connected with the cutting mechanism slider 8.6, and the blade can be moved up and down when the cutting mechanism cylinder 8.7 moves, and the Diaphragm cutting;

所述隔膜夹持机构9包括隔膜夹持气缸安装板9.1、隔膜夹持气缸9.2、隔膜夹持气缸支撑板9.3、隔膜夹持滑动轴承9.4、隔膜夹持气爪安装板9.5和隔膜夹持气爪9.6;所述隔膜夹持气缸安装板9.1和隔膜夹持气缸支撑板9.3安装于机架1上;所述隔膜夹持气缸9.2安装于隔膜夹持气缸安装板9.1上;所述隔膜夹持滑动轴承9.4的外圈安装于隔膜夹持气缸支撑板9.3圆孔内;所述隔膜夹持气缸9.2的活塞杆穿过隔膜夹持滑动轴承9.4的内圈,端部与隔膜夹持气爪安装板9.5连接;所述隔膜夹持气爪9.6安装于隔膜夹持气爪安装板9.5上,且隔膜夹持气爪9.6对应于叠片机构4底部的夹子4.5。The diaphragm clamping mechanism 9 includes a diaphragm clamping cylinder mounting plate 9.1, a diaphragm clamping cylinder 9.2, a diaphragm clamping cylinder support plate 9.3, a diaphragm clamping sliding bearing 9.4, a diaphragm clamping air claw mounting plate 9.5 and a diaphragm clamping air cylinder. Claw 9.6; the diaphragm clamping cylinder mounting plate 9.1 and the diaphragm clamping cylinder support plate 9.3 are installed on the frame 1; the diaphragm clamping cylinder 9.2 is installed on the diaphragm clamping cylinder mounting plate 9.1; the diaphragm clamping cylinder The outer ring of the sliding bearing 9.4 is installed in the round hole of the support plate 9.3 of the diaphragm clamping cylinder; the piston rod of the diaphragm clamping cylinder 9.2 passes through the inner ring of the diaphragm clamping sliding bearing 9.4, and the end is installed with the diaphragm clamping air claw The plate 9.5 is connected; the diaphragm clamping air claw 9.6 is installed on the diaphragm clamping air claw mounting plate 9.5, and the diaphragm clamping air claw 9.6 corresponds to the clip 4.5 at the bottom of the lamination mechanism 4 .

本实用新型锂电池电芯一次成型叠片机的工作原理和工作流程是:The working principle and working process of the utility model lithium battery cell one-time forming stacking machine are:

1)输送:正负极极片分别盛放于无底极片存放盒2.2中,极片在真空输送板2.4上的真空吸盘2.8作用下吸附在真空输送板2.4上;传动机构5的步进电机5.2提供动力,在传动机构5的作用下,带动真空输送板2.4向叠片机构4运动。1) Conveying: the positive and negative pole pieces are stored in the bottomless pole piece storage box 2.2 respectively, and the pole pieces are adsorbed on the vacuum conveying plate 2.4 under the action of the vacuum suction cup 2.8 on the vacuum conveying plate 2.4; the stepping of the transmission mechanism 5 The motor 5.2 provides power, and under the action of the transmission mechanism 5, it drives the vacuum conveying plate 2.4 to move toward the stacking mechanism 4.

2)叠片:隔膜放卷机构3主动放卷,放下来的隔膜头部首先夹持在叠片机构4底部的夹子4.5上,当真空输送板2.4运送正负极极片到达叠片机构4的夹子4.5位置时,夹子4.5将极片和隔膜同时夹住,真空输送板2.4退回;在动力部件4.10的作用下,伸缩架装置4.4带动夹子4.5从而带动正负极极片开始向叠片台4.2方向伸缩,滑动轴4.401、连板4.402和连轴4.405交替连接组成V字型,待到伸缩架装置4.4的V字型接近于平行时,压紧气缸4.7开始动作,推动压紧气缸推板4.8将正负极极片在叠片台4.2一次性压紧,与此同时夹子4.5全部松开,即实现了叠片的一次性贴片。2) Lamination: The diaphragm unwinding mechanism 3 actively unwinds, and the lowered diaphragm head is first clamped on the clip 4.5 at the bottom of the lamination mechanism 4. When the vacuum conveying plate 2.4 transports the positive and negative pole pieces to the lamination mechanism 4 When the clip 4.5 is in the position, the clip 4.5 clamps the pole piece and the diaphragm at the same time, and the vacuum conveying plate 2.4 returns; under the action of the power part 4.10, the telescopic frame device 4.4 drives the clip 4.5 to drive the positive and negative pole pieces to the stacking table 4.2 direction expansion and contraction, the sliding shaft 4.401, the connecting plate 4.402 and the connecting shaft 4.405 are connected alternately to form a V shape. When the V shape of the telescopic frame device 4.4 is close to parallel, the compression cylinder 4.7 starts to move and pushes the compression cylinder push plate 4.8 Press the positive and negative pole pieces on the stacking table 4.2 at one time, and at the same time loosen all the clamps 4.5, that is, the one-time patching of the stacking is realized.

3)成型:极片压紧完成后,电芯夹持机构7在电芯夹持气缸7.2的推动下将压紧的极片夹持到隔膜卷绕机构6的位置,隔膜卷绕机构6开始动作将压紧的极片夹持住,电芯夹持机构7退回,隔膜卷绕机构6开始将压紧的极片用隔膜包覆卷绕,电芯夹持机构7再次夹持住包覆好隔膜的极片,隔膜卷绕机构6退回,两个隔膜夹持机构9开始动作夹持住隔膜的两边缘,隔膜切断机构8将隔膜切断,形成完整的电芯。3) Forming: After the pole piece is compressed, the cell clamping mechanism 7 clamps the compressed pole piece to the position of the diaphragm winding mechanism 6 under the push of the cell clamping cylinder 7.2, and the diaphragm winding mechanism 6 starts The action clamps the compressed pole piece, the cell clamping mechanism 7 returns, the diaphragm winding mechanism 6 starts to wrap the compressed pole piece with the diaphragm, and the cell clamping mechanism 7 clamps the coating again After the pole piece of the diaphragm is finished, the diaphragm winding mechanism 6 retreats, and the two diaphragm clamping mechanisms 9 start to act to clamp the two edges of the diaphragm, and the diaphragm cutting mechanism 8 cuts the diaphragm to form a complete battery cell.

4)隔膜回原位,进行下一循环:切割完成后,隔膜夹持机构9再次将隔膜送入叠片机构4底部的夹子4.5上,开始进行到下一循环。4) The diaphragm returns to its original position for the next cycle: after the cutting is completed, the diaphragm clamping mechanism 9 sends the diaphragm to the clip 4.5 at the bottom of the stacking mechanism 4 again, and the next cycle begins.

本实用新型未述及之处适用于现有技术。The unmentioned part of the utility model is applicable to the prior art.

Claims (5)

1. a kind of lithium battery electric core one-pass molding laminating machine, including rack, membrane unwinding mechanism, membrane winding mechanism, battery core folder Hold mechanism, diaphragm clamping device and connecting plate;It is characterized in that the laminating machine further includes pole piece conveying mechanism, stacking mechanism, biography Motivation structure and diaphragm cutting mechanism;
The stacking mechanism is installed on the centre position of rack, for carrying out disposable lamination dress to positive and negative anodes pole piece and diaphragm Match;
The pole piece conveying mechanism is completely identical in structure two groups, is installed in rack, is located at the both sides of stacking mechanism And be arranged symmetrically about stacking mechanism, for conveying anode pole piece and cathode pole piece;
The membrane unwinding mechanism is installed on the top of rack, for diaphragm to be positioned between positive and negative anodes pole piece;
The transmission mechanism is installed in rack, for providing power for pole piece conveying mechanism;
The membrane winding mechanism is installed in rack, and the battery core for being formed to stacking mechanism carries out diaphragm cladding;
The battery core clamping device is installed in rack, for the battery core after being coated with diaphragm before gripping diaphragm cladding;
The diaphragm cutting mechanism is installed in rack, is cut off to diaphragm after being covered to complete for diaphragm;
The diaphragm clamping device is installed in rack;Diaphragm clamping device is completely identical in structure two groups, is symmetrically arranged on The both sides of battery core clamping device, and two diaphragm clamping devices correspond respectively to the edge of diaphragm, for diaphragm to be transported to lamination On the clip of actuator base;
The connecting plate is connect with pole piece conveying mechanism and transmission mechanism respectively.
2. lithium battery electric core one-pass molding laminating machine according to claim 1, it is characterised in that the pole piece conveying mechanism Including several pole piece conveying devices, pole piece conveying device is evenly arranged vertically;Each pole piece conveying device includes pole piece conveying Mechanism frame body, bottomless pole piece case, pole piece size control panel, vacuum handling plate, sheave, roller, pole piece fed bearings and true Suction disk;One end of the pole piece conveying mechanism frame body is installed in rack, the drop-down side plate connection of the other end and stacking mechanism; The bottomless pole piece case is fixed on pole piece conveying mechanism frame body;Bottomless pole piece case be both ends have semicircular indentations and Square box without bottom surface, and two bottom sides have mounting plate;The pole piece size control panel is L-type plate, is two, is respectively arranged in nothing On the mounting plate of sole piece case two bottom sides;It is provided with slotted hole on pole piece size control panel, is used to support positive and negative anodes pole piece And different size of pole piece is stored in control;The vacuum handling plate is connect by connecting plate with transmission mechanism;The vacuum is defeated Sending has vacuum cup on plate, for adsorbing pole piece;There are gaps between vacuum handling plate and pole piece size control panel;The sheave It is installed on side both ends in pole piece conveyor truss body;The roller is installed on pole piece conveying mechanism frame body by pole piece fed bearings On, it is contacted positioned at vacuum handling plate upper and lower surface and with vacuum handling plate;
The stacking mechanism includes stacking mechanism chassis, lamination stacking table, drop-down side plate, flexible rack device, clip, upper mounted plate, pressure Tight cylinder, compression cylinder mounting plate, compression cylinder push plate, power part and lower pull rod;The stacking mechanism chassis is fixed on machine On frame;The lamination stacking table is installed on stacking mechanism chassis;Lamination stacking table is provided with rectangular channel;The drop-down side plate is installed on laminating machine Structure chassis both sides, drop-down side plate interior sides are equipped with sliding rail;The both ends of fixed plate are installed on drop-down side plate;The expansion bracket Device is installed in the sliding rail of drop-down side plate;The clip is installed on from top to bottom on the connecting shaft of flexible rack device;In clip The heart is concordant with vacuum handling plate;The power part is fixed on the rack;The both ends of the lower pull rod and flexible rack device lower part The piston rod of the sliding axis connection of both sides, middle part and power part connects;The compression cylinder mounting plate is installed on flexible rack-mounted On the connecting shaft at top set end;The compression cylinder is installed on compression cylinder mounting plate;The compression cylinder push plate is installed on compression On the piston rod of cylinder;
The transmission mechanism include transmission mechanism frame body, stepper motor, stepper motor support board, transmission mechanism bearing, bearing block, Gear, rack-and-pinion, the linear guide and transmission mechanism sliding block;The transmission mechanism erection of frames is in rack;The stepping electricity Machine support plate and bearing block are both secured on transmission mechanism frame body;The transmission mechanism bearing is installed in bearing block;The step Stepper motor is installed in stepper motor support board, and the shaft of stepper motor passes through the inner ring of transmission mechanism bearing, and end is equipped with Gear;Gear is fixed by gear end cap and sleeve;Two groups of transmission mechanism sliding blocks are individually fixed in the upper and lower of transmission mechanism frame body Face;The linear guide is two, is installed on respective transmission mechanism sliding block, can be slided relative to transmission mechanism sliding block; The rack-and-pinion is two, is fixed in respective the linear guide, and is engaged in gear both sides up and down respectively;Two gear teeth One end of item and two the linear guides is installed on two side connecting plates;
The diaphragm cutting mechanism includes guide rail mounting plate, guide rail, cutter mounting plate, cutter, bottom knife, cutting mechanism cunning Block and cutting mechanism cylinder;The guide rail mounting plate is fixed on rack;The guide rail is installed on guide rail mounting plate;The upper slitter Piece mounting plate is fixed on guide rail mounting plate;The cutting mechanism sliding block is installed in guide rail;The cutter and bottom knife point It is not installed on cutter mounting plate and cutting mechanism sliding block;The output end of the cutting mechanism cylinder connects with cutting mechanism sliding block It connects.
3. lithium battery electric core one-pass molding laminating machine according to claim 2, it is characterised in that before the vacuum handling plate End can have rectangular channel, facilitate gripping.
4. lithium battery electric core one-pass molding laminating machine according to claim 2, it is characterised in that the flexible rack device packet Include sliding axle, connecting plate, rolling bearing, stacking mechanism sliding block and connecting shaft;Alternately connection forms V-shape for sliding axle, connecting plate and connecting shaft; The stacking mechanism sliding block is installed in the sliding rail of drop-down side plate;The rolling bearing is installed in stacking mechanism sliding block;It is described One end of sliding axle is connect by rolling bearing with stacking mechanism sliding block, and the other end is connect with connecting plate;The connecting plate both ends with point Connecting shaft is not installed.
5. lithium battery electric core one-pass molding laminating machine according to claim 1, it is characterised in that the membrane winding mechanism Including membrane winding cylinder mounting plate, membrane winding cylinder, membrane winding cylinder supports plate, membrane winding sliding bearing, diaphragm Wind pneumatic clamper mounting plate and rotation pneumatic clamper;The membrane winding cylinder mounting plate and membrane winding cylinder supports plate are installed on rack On;The membrane winding cylinder is installed on membrane winding cylinder mounting plate;It installs the outer ring of the membrane winding sliding bearing In in membrane winding cylinder supports plate circular hole;The piston rod of membrane winding cylinder passes through the inner ring of membrane winding sliding bearing, end Portion is connect with membrane winding pneumatic clamper mounting plate;The rotation pneumatic clamper is installed on membrane winding pneumatic clamper mounting plate;
The battery core clamping device includes battery core gripper cylinder mounting plate, battery core gripper cylinder, battery core gripper cylinder support plate, electricity Core is clamped sliding bearing, battery core clamping pneumatic clamper mounting plate and battery core and pneumatic clamper is clamped;The battery core gripper cylinder mounting plate and battery core Gripper cylinder support plate is installed in rack;The battery core gripper cylinder is installed on battery core gripper cylinder mounting plate;The electricity The outer ring of core clamping sliding bearing is installed in battery core gripper cylinder circular hole of support plate;The piston rod of the battery core gripper cylinder is worn The inner ring of battery core clamping sliding bearing is crossed, end is connect with battery core clamping pneumatic clamper mounting plate;The battery core clamping pneumatic clamper is installed on Battery core is clamped on pneumatic clamper mounting plate, and battery core clamping pneumatic clamper corresponds to lamination stacking table;
The diaphragm clamping device include diaphragm clamping cylinder mounting plate, diaphragm gripper cylinder, diaphragm clamping cylinder supports plate, every Film is clamped sliding bearing, diaphragm clamping pneumatic clamper mounting plate and diaphragm and pneumatic clamper is clamped;The diaphragm clamping cylinder mounting plate and diaphragm Gripper cylinder support plate is installed in rack;The diaphragm gripper cylinder is installed on diaphragm clamping cylinder mounting plate;It is described every The outer ring of film clamping sliding bearing is installed in diaphragm clamping cylinder supports plate circular hole;The piston rod of the diaphragm gripper cylinder is worn The inner ring of diaphragm clamping sliding bearing is crossed, end is connect with diaphragm clamping pneumatic clamper mounting plate;The diaphragm clamping pneumatic clamper is installed on Diaphragm is clamped on pneumatic clamper mounting plate, and diaphragm clamping pneumatic clamper corresponds to the clip of stacking mechanism bottom.
CN201820415694.9U 2018-03-26 2018-03-26 A kind of lithium battery electric core one-pass molding laminating machine Active CN207896229U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111564655A (en) * 2020-06-28 2020-08-21 陈克炎 Battery cell production equipment and battery cell preparation method

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111564655A (en) * 2020-06-28 2020-08-21 陈克炎 Battery cell production equipment and battery cell preparation method

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