CN104409944A - Automatic welding machine of DC head terminal - Google Patents
Automatic welding machine of DC head terminal Download PDFInfo
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- CN104409944A CN104409944A CN201410599172.5A CN201410599172A CN104409944A CN 104409944 A CN104409944 A CN 104409944A CN 201410599172 A CN201410599172 A CN 201410599172A CN 104409944 A CN104409944 A CN 104409944A
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- 238000003466 welding Methods 0.000 title claims abstract description 80
- 230000005540 biological transmission Effects 0.000 claims abstract description 23
- 238000005520 cutting process Methods 0.000 claims abstract description 21
- 239000000463 material Substances 0.000 claims abstract description 20
- 239000000835 fiber Substances 0.000 claims abstract description 13
- 238000009826 distribution Methods 0.000 claims description 24
- 230000009172 bursting Effects 0.000 claims description 3
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 230000001276 controlling effect Effects 0.000 description 5
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 230000033001 locomotion Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 239000013307 optical fiber Substances 0.000 description 2
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 230000000875 corresponding effect Effects 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 230000000505 pernicious effect Effects 0.000 description 1
- 230000007115 recruitment Effects 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/02—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/02—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections
- H01R43/0249—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections for simultaneous welding or soldering of a plurality of wires to contact elements
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Abstract
The invention relates to an automatic welding machine of a DC head terminal. The automatic welding machine consists of a vibration plate, a material dividing mechanism, an outer cover, an alarm device, a control box, a cutting mechanism, a wire twisting mechanism, a wire stripping and cutting mechanism, a welding mechanism, a transmission mechanism, and a machine body. A cavity is formed in the lower end of the machine body; the outer cover is arranged at the upper end of the body; the transmission mechanism is arranged at the front end of the machine body; the cutting mechanism, the wire twisting mechanism, the wire stripping and cutting mechanism, the welding mechanism, and the material dividing mechanism are arranged at the upper end of the machine body; the control box and the alarm device are respectively arranged at the upper end of the machine body; and the vibration plate is arranged at the right side of the machine body. According to the invention, the automatic welding function of the DC head terminal is realized; the DC head terminal direction is localized by a fiber detector; the production efficiency is improved and the labor cost is lowered; the production quality is guaranteed; and the product efficiency is enhanced.
Description
Technical field
The present invention relates to machinery, a kind of DC joint terminal automatic welding machine particularly related to.
Background technology
Workman is in the process of welding product, and tin silk can produce pernicious gas, and long working can cause certain injury to human body.Welding efficiency not high (more than 1 year skilled worker 500PCS/H).
Workman's operation needs by training (be generally 3-6 month) recruitment cost for a long time higher, and welding quality affects very large by the weld horizontal of workman.
Traditional work needs 3 station just can complete a product.
Summary of the invention
The object of the invention is to solve the problem, a kind of DC joint terminal automatic welding machine is provided.Improve the welding quality of product, equipment by automatically send DC head and wire rod and control tin feeding amount number, and improve and ensure that the height of each pad is identical with the size of tin point identical weld time.
Technical scheme of the present invention is as follows: a kind of DC joint terminal automatic welding machine, involving vibrations dish, feeding distribution mechanism, outer cover, warning device, control box, sawing sheet mechanism, the mechanism that twists thread, wire stripping cutting mechanism, welding mechanism, transmission mechanism, platform body; Described platform body lower end arranges a cavity-like, covers at body upper end outward; Platform body front end is located at by described transmission mechanism, is fixed by screw rod; Described sawing sheet mechanism is located on the left of platform body upper end, and is located at transmission mechanism rear end; The described mechanism that twists thread is located at platform body upper end, and is located on the right side of sawing sheet mechanism; Described wire stripping cutting mechanism is located at platform body upper end, and is located on the right side of the mechanism that twists thread; Described welding machine mechanism is located at platform body upper end, and is located on the right side of wire stripping cutting mechanism; Described feeding distribution mechanism is located at platform body upper end, and is located at welding machine mechanism rear end; Platform body upper end is located at respectively by described control box and warning device; Be provided with a fixed head on the right side of described platform body, described vibrating disk is located at fixed head upper end.
Preferably, described sawing sheet mechanism comprises fixed head one, fixed head two, supporting bracket three, the lower knife module that bursts at the seams, the knife edge that bursts at the seams, fixed block, the upper cylinder that bursts at the seams, supporting bracket two, bursting at the seams retreats cylinder, supporting bracket one, slide block, chute;
Described supporting bracket one is provided with two pieces, by screw rod and fixed head one fastening, be located at fixed head one lower plane rear end and centre position;
The described retrogressing cylinder that bursts at the seams is located at plane rear end on fixed head one;
Described slide block, chute are respectively equipped with two pieces;
Be provided with chute inside described supporting bracket two, and slide block is located at chute upper end;
Described fixed block is located at chute upper end, and will burst at the seams knife edge and fixed block fastening;
The described upper cylinder that bursts at the seams is installed on supporting bracket two upper end, and is connected with fixed block;
On described fixed head one, flat front end is provided with chute, and slide block is located at chute upper end;
Upper end of slide block is located at by described fixed head two, and described supporting bracket two is located at slide block rear end;
Described supporting bracket three is provided with two pieces, is located at fixed head two left and right sides respectively;
The described lower knife module that bursts at the seams is located at supporting bracket three upper end.
Preferably, twist thread described in mechanism comprise base plate, described cylinder, under twist thread plate, on to twist thread plate, fixed block, fixed lever, location-plate, motor fixing plate, the motor that twists thread, the cylinder that seesaws, support column, supporting bracket, support fixed block;
Described base lower end is provided with counter sink and perforation, supports fixed block lower end and is provided with screw hole, is connected by base plate by screw rod with support fixed block;
Described support column is provided with four, and is located at supporting bracket corner place respectively;
Described supporting bracket is connected with on the left of base plate;
The described cylinder that seesaws is connected with support fixed block by connector;
Described cylinder is fixed on and supports lower end on front side of fixed head, and with under the plate that twists thread be connected;
Described support fixed block upper end is provided with a fluting, and described motor fixing plate is located at and is supported fixed block rear end;
Motor fixing plate upper end is located at by the described motor that twists thread;
Described location-plate is located at and is supported in fixed block fluting, and is connected with the motor that twists thread;
Described location-plate upper end is provided with a round hole, and described fixed lever is located in round hole;
The plate that twists thread on described is connected with fixed block, and fixed block is combined with fixed lever.
Preferably, described wire stripping cutting mechanism comprises knife edge on knife edge under wire stripping body, wire stripping, wire stripping, wire stripping upper cylinder, wire stripping retreat cylinder;
Under described wire stripping, on knife edge and wire stripping, wire stripping body front end is located at respectively by knife edge, and consistency from top to bottom;
Under described wire stripping, on knife edge and wire stripping, the knife edge left and right sides is respectively equipped with projection;
Described wire stripping upper cylinder is connected with knife edge on wire stripping;
Described wire stripping retreats cylinder and is located at wire stripping body rear end.
Preferably, described welding mechanism comprises welding body, clamp apparatus, pusher cylinder, flatiron control cylinder two, flatiron control cylinder, flatiron control cylinder one, welder device, flatiron locating piece, wire rod locating piece, positioning cylinder, clip cylinder one;
Described pusher cylinder is connected with clamp apparatus, and pusher cylinder is connected with welding body; Described clip cylinder one is located at welding body lower end; Described positioning cylinder is located at welding body upper end, and wire rod locating piece is located at positioning cylinder upper end; Described wire rod locating piece aligns with clamp apparatus; Described welder device is located at welding body upper end; Welder device upper end is located at by described flatiron locating piece; Described flatiron control cylinder is located at welder device centre position; Described flatiron control cylinder one is located at the welder device left and right sides respectively with flatiron control cylinder two.
Preferably, described feeding distribution mechanism, comprises sub-material body, support bar, the device that moves to right, whirligig, advancing device, DC joint terminal feeding distribution mechanism, DC joint terminal feeding clip mechanism, DC joint terminal crosses flitch;
Described sub-material body is provided with support, fixed support plate, and described fixed support plate is located at support left end;
Described DC joint terminal is crossed flitch and is located at pedestal upper end;
Described DC joint terminal feeding distribution mechanism is located at fixed support plate upper end;
Described support bar is located at the device lower end that moves to right, and described advancing device is located at the device upper end that moves to right; Advancing device upper end is located at by described whirligig.
Preferably, single-chip microcomputer is provided with in the cavity of described platform body lower end, for controlling board and warning device.
Preferably, described feeding distribution mechanism is provided with optic fibre detector, and described optic fibre detector is for detecting DC joint terminal direction.
Preferably, described transmission mechanism comprises chain drive motor, wire rod arranging wire module, wire rod location-plate, chain, chain conveying body.
Adopt such scheme, the invention solves DC joint terminal automatic welding function, the mechanism that twists thread to twist thread process automatically to wire rod, DC joint terminal direction, logical fine optic fibre detector location, break traditional single-point welding, welded while achieving two points, enhance productivity and reduce cost of labor and operation intensity, ensure that the quality of production, improve product efficiency.
Accompanying drawing explanation
Fig. 1 is the structural representation of example of the present invention;
Fig. 2 is sawing sheet mechanism of the present invention structural representation.
embodiment
For the ease of understanding the present invention, below in conjunction with the drawings and specific embodiments, the present invention will be described in more detail.Preferred embodiment of the present invention is given in accompanying drawing.But the present invention can realize in many different forms, is not limited to the embodiment described by this specification.On the contrary, provide the object of these embodiments be make the understanding of disclosure of the present invention more comprehensively thorough.
It should be noted that, when element is called as " being fixed on " another element, directly can there is element placed in the middle in it on another element or also.When an element is considered to " connection " another element, it can be directly connected to another element or may there is centering elements simultaneously.The term " vertical " that this specification uses, " level ", "left", "right" and similar statement are just for illustrative purposes.
Unless otherwise defined, all technology of using of this specification and scientific terminology are identical with belonging to the implication that those skilled in the art of the present invention understand usually.The object of term used in the description of the invention in this specification just in order to describe specific embodiment is not for limiting the present invention.The term "and/or" that this specification uses comprises arbitrary and all combinations of one or more relevant Listed Items.
Below in conjunction with accompanying drawing and example, the present invention is further described.
A kind of DC joint terminal automatic welding machine, involving vibrations dish 501, feeding distribution mechanism 502, outer cover 503, warning device 504, control box 505, sawing sheet mechanism 506, the mechanism 507 that twists thread, wire stripping cutting mechanism 508, welding mechanism 509, transmission mechanism 510, platform body 511;
Described platform body 511 lower end arranges a cavity-like, and body upper end is located at by outer cover 503;
Platform body 511 front end is located at by described transmission mechanism 510, is fixed by screw rod;
Described sawing sheet mechanism 506 is located on the left of platform body 511 upper end, and is located at transmission mechanism 510 rear end;
The described mechanism 507 that twists thread is located at platform body 511 upper end, and is located on the right side of sawing sheet mechanism 506;
Described wire stripping cutting mechanism 508 is located at platform body 511 upper end, and is located on the right side of the mechanism 507 that twists thread;
Described welding machine mechanism 509 is located at platform body 511 upper end, and is located on the right side of wire stripping cutting mechanism 507;
Described feeding distribution mechanism 502 is located at platform body 511 upper end, and is located at welding machine mechanism 509 rear end;
Described control box 505 is located at platform body 511 upper end respectively with warning device 504;
Be provided with a fixed head on the right side of described platform body 511, described vibrating disk 501 is located at fixed head upper end.
Preferably, described sawing sheet mechanism comprise fixed head 1, fixed head 2 402, supporting bracket 3 403, the lower knife module 404 that bursts at the seams, the knife edge 405 that bursts at the seams, fixed block 406, the upper cylinder 407 that bursts at the seams, supporting bracket 2 408, burst at the seams retreat cylinder 409, supporting bracket 1, slide block 411, chute 412;
Described supporting bracket 1 is provided with two pieces, by screw rod and fixed head 1 fastening, be located at fixed head 1 lower plane rear end and centre position;
The described retrogressing cylinder 409 that bursts at the seams is located at plane rear end on fixed head 1;
Described slide block, chute are respectively equipped with two pieces;
Be provided with chute inside described supporting bracket 2 408, and slide block is located at chute upper end;
Described fixed block is located at chute upper end, and the knife edge 405 that will burst at the seams is fastening with fixed block 406;
The described upper cylinder 407 that bursts at the seams is installed on supporting bracket 2 408 upper end, and is connected with fixed block 406;
On described fixed head 1, flat front end is provided with chute 412, and slide block 411 is located at chute 412 upper end;
Slide block 411 upper end is located at by described fixed head 2 402, and described supporting bracket 2 408 is located at slide block 411 rear end;
Described supporting bracket 3 403 is provided with two pieces, is located at fixed head 2 402 left and right sides respectively;
The described lower knife module 404 that bursts at the seams is located at supporting bracket 3 403 upper end;
Such as: the upper cylinder that bursts at the seams moves downward, to be navigated to by wire rod burst at the seams in lower knife module by the knife edge that bursts at the seams, burst at the seams retreats cylinder and moves backward simultaneously, and finally complete and burst at the seams, cylinder all resets to initial point.
Preferably, twist thread described in mechanism comprise base plate 201, described cylinder 202, under twist thread plate 203, on twist thread plate 204, fixed block 205, fixed lever 206, location-plate 207, motor fixing plate 208, the motor 209 that twists thread, the cylinder 210 that seesaws, support column 211, supporting bracket 212, support fixed block 213;
Described base 201 lower end is provided with counter sink and perforation, supports fixed block 213 lower end and is provided with screw hole, is connected by base plate 201 by screw rod with support fixed block 213;
Described support column 211 is provided with four, is located at supporting bracket 212 4 jiaos of places respectively;
Described supporting bracket 212 is connected with on the left of base plate 201;
The described cylinder 210 that seesaws is connected with support fixed block 213 by connector;
Described cylinder 202 is fixed on and supports lower end on front side of fixed head 213, and with under the plate 203 that twists thread be connected;
Described support fixed block 213 upper end is provided with a fluting, and described motor fixing plate 208 is located at and is supported fixed block 213 rear end;
Motor fixing plate 208 upper end is located at by the described motor 209 that twists thread;
Described location-plate 207 is located at and is supported in fixed block 213 slots, and is connected with the motor 209 that twists thread;
Described location-plate 207 upper end is provided with a round hole, and described fixed lever 206 is located in round hole;
The plate 204 that twists thread on described is connected with fixed block 205, and fixed block 205 is combined with fixed lever 206.
Such as: wire rod moves to the mechanism that twists thread, above twist thread plate and under the plate that twists thread closed up by described cylinder; The motor that twists thread is driven by gear mechanism and twists thread direction motion up and down mutually contrary, realizes the effect of being fastened by wire rod, and the cylinder that simultaneously seesaws moves backward and to be taken off by the crust of half stripping.
Preferably, described wire stripping cutting mechanism comprises knife edge 102 on knife edge 105 under wire stripping body 101, wire stripping, wire stripping, wire stripping upper cylinder 103, wire stripping retreat cylinder 104;
Under described wire stripping, knife edge 105 is located at wire stripping body 101 front end respectively with knife edge 102 on wire stripping, and consistency from top to bottom;
Under described wire stripping, knife edge 105 is respectively equipped with projection with knife edge 102 left and right sides on wire stripping; For card wire rod;
Described wire stripping upper cylinder 103 is connected with knife edge on wire stripping 102;
Described wire stripping retreats cylinder 104 and is located at wire stripping body 101 rear end.
Such as: navigate under wire stripping and closed up by wire stripping upper cylinder with knife edge on wire stripping, peeling retreats cylinder and moves backward, described wire stripping position consistency.
Preferably, described welding mechanism comprises welding body 601, clamp apparatus 602, pusher cylinder 603, flatiron control cylinder 2 604, flatiron control cylinder 605, flatiron control cylinder 1, welder device 607, flatiron locating piece 608, wire rod locating piece 609, positioning cylinder 610, clip cylinder 1;
Described welding body 601 comprises upper mounted plate, support column, bottom plate, slide block two, slide plate one;
Described support column is provided with four, is located at upper mounted plate corner respectively, is connected with bottom plate;
Slide block two upper end is located at by described slide plate one;
Described pusher cylinder 603 is connected with clamp apparatus 602, and pusher cylinder 603 is connected with welding body 601 upper mounted plate;
Described clamp apparatus 602 comprises slide plate two, slide block one, DC head locating piece;
Described slide block one is located at slide plate two upper end, and DC head locating piece is located at slide block one upper end;
Described clip cylinder 1 is located between welding body 601 upper mounted plate and bottom plate, and upper mounted plate is provided with and relatively with cylinder has fluting;
Described positioning cylinder 610 is located at welding body 601 upper mounted plate, and wire rod locating piece 609 is located at positioning cylinder 610 upper end; Described wire rod locating piece 609 aligns with clamp apparatus 602;
Described welder device 607 is located at slide plate one device upper end;
Described welder device 607 is provided with transmission mechanism, and transmission mechanism is provided with left end transmission mechanism and right-hand member transmission mechanism;
Described flatiron locating piece 608 is provided with two pieces, is located at welder device 607 left and right sides respectively;
Described flatiron control cylinder 605 is located at welder device 607 centre position;
Described flatiron control cylinder 1 is located at upper end, welder device 607 left and right sides respectively with flatiron control cylinder 2 604, and is connected with transmission mechanism in welder device 607 respectively.
Such as: wire rod is logical checks that signal feedback is to welding station, notice welding station realizes welding, first the while that wire rod navigating to inside wire rod locating piece by positioning cylinder, DC joint terminal is delivered to front by pusher cylinder, clip cylinder one upwards lifts, finally realize the contraposition of DC head and wire rod, flatiron control cylinder moves downward terminal simultaneously, and after flatiron control cylinder one, flatiron control cylinder two have moved welding stop 0.4S by transmission mechanism to centre, all cylinders reset.
Preferably, described feeding distribution mechanism, comprises sub-material body 901, support bar 902, the device 903 that moves to right, whirligig 904, advancing device 905, DC joint terminal feeding distribution mechanism 906, DC joint terminal feeding clip mechanism 907, DC joint terminal crosses flitch 908;
Described sub-material body 901 is provided with support, fixed support plate;
Described fixed support plate is located at support left end;
Described DC joint terminal is crossed flitch 908 and is located at pedestal upper end, fastening by screw rod;
Described DC joint terminal feeding distribution mechanism 906 is located at fixed support plate upper end;
Described DC joint terminal feeding distribution mechanism 906 comprises sub-material cylinder, feeding-distribution device;
Described feeding-distribution device and sub-material cylinders connect;
The described device 903 that moves to right comprises the cylinder that moves to right, slide block one, slide plate one;
Described support bar 902 is provided with many, and is located at slide block one lower end, for support slipper one;
Slide block one upper end is located at by described slide plate one, described in the cylinder that moves to right be located at slide block one right-hand member, fastening by screw rod;
The described cylinder that moves to right is connected with slide plate one;
Described advancing device 905 is located at cylinder 903 upper end that moves to right;
Described advancing device 905 comprises reach cylinder, slide block two, slide plate two;
Described slide block two is located at slide plate one upper end, is fixed by screw rod;
Slide block two upper end is located at by described slide plate two, and described reach cylinder is located at slide plate one upper end, and is connected with slide block two;
Slide plate two upper end is located at by described whirligig 904;
Described whirligig 904 comprises motor, travelling gear, rotating shaft, transmission location-plate;
Described travelling gear is located between motor and transmission location-plate; Described rotating shaft is connected with travelling gear;
Described DC joint terminal feeding clip mechanism 907 is connected with whirligig 904;
Described DC joint terminal feeding clip mechanism 907 comprises clamping device and material folding cylinder, and described clamping device and material folding cylinders connect.
Such as: sub-material cylinder by DC joint terminal separately, is clamped by clip cylinder, rotate travel direction by motor and rotate, described DC joint terminal pay-off is provided with optic fibre detector, and described optic fibre detector is for detecting DC joint terminal direction.When checking that optical fiber provides stop signal after point outgoing direction, complete the effect of selecting materials, by moving to right, DC joint terminal is delivered to welding post position with reach cylinder by cylinder.
Preferably, single-chip microcomputer is provided with in the cavity of described platform body lower end, for controlling board and warning device.
Preferably, described feeding distribution mechanism is provided with optic fibre detector, and described optic fibre detector is for detecting DC joint terminal direction.
Preferably, described transmission mechanism comprises chain drive motor 801, wire rod arranging wire module 802, wire rod location-plate 803, chain 804, chain conveying body 805;
Described wire rod location-plate 803 is for fixing wire rod front end distance, and described wire rod arranging wire module 802 is for operator unwrapping wire material, and described wire rod arranging wire module 802 and wire rod location-plate 803 carry body 805 to be connected with chain respectively; Described driving motor 801 rotates for controlling chain 804.
Operating personnel's startup once controls, and driving motor just rotates an angle and drives chain to move a segment distance.
During use: described equipment is wire rod industry specialty welding DC head product, and this equipment by people's winding displacement, and provides control signal by workman, and often start and once control chain movement one step, the corresponding action of each station once.Sawing sheet mechanism: the upper cylinder that bursts at the seams moves downward, to be navigated to wire rod by the locating fork that bursts at the seams and bursts at the seams in lower cutting die, bursts at the seams to retreat cylinder and move backward simultaneously, and finally complete and burst at the seams, cylinder all resets to initial point.Twist thread mechanism: wire rod moves to the mechanism that twists thread, above twist thread plate and under the plate that twists thread closed up by cylinder; The motor that twists thread is driven by gear mechanism and twists thread direction motion up and down mutually contrary, realizes the effect of being fastened by wire rod, and cylinder of simultaneously peeling moves backward and to be taken off by the crust of half stripping.Wire stripping cutting mechanism: navigate under wire stripping and closed up by wire stripping upper cylinder with knife edge on wire stripping, peeling retreats cylinder and moves backward, described wire stripping position consistency.Feeding distribution mechanism: sub-material cylinder by DC joint terminal separately, is clamped by clip cylinder, rotate travel direction by motor and rotate, described DC joint terminal pay-off is provided with optic fibre detector, and described optic fibre detector is for detecting DC joint terminal direction.When checking that optical fiber provides stop signal after point outgoing direction, complete the effect of selecting materials, by moving to right, DC joint terminal is delivered to welding post position with reach cylinder by cylinder.Welding mechanism: wire rod is logical checks that signal feedback is to welding station, notice welding station realizes welding, first the while that wire rod navigating to inside wire rod locating piece by positioning cylinder, DC joint terminal is delivered to front by pusher cylinder, clip cylinder one upwards lifts, finally realize the contraposition of DC head and wire rod, flatiron control cylinder moves downward terminal simultaneously, and after flatiron control cylinder one, flatiron control cylinder two have moved welding stop 0.4S by transmission mechanism to centre, all cylinders reset.1 workman discharges wire rod, by Single-chip Controlling, starts a control signal, chain drives wire rod to be sent to the station that bursts at the seams by Electric Machine Control and completes and burst at the seams, operating personnel starts a control signal again at discharge wire rod simultaneously, and chain is displaced to half stripping station again, the like.Often wire rod send and pushes ahead a station by a startup control signal chain.When wire rod moves to welding front 2 positions of station by checking that wire rod is checked that signal feedback is to welding station by signal, realize welding.
Further illustrate: body realizes automatic welding DC head and reduces cost of labor, sawing sheet mechanism, tangent line station, wire stripping cutting mechanism, DC head feeding distribution mechanism, welding mechanism; Mechanism of bursting at the seams can save 1 individual work, and major function is cut from centre at two doubling.Twist thread mechanism, and object is that convenient welding station below realizes automatic welding, and final purpose is the height controlling tin point.Partly shell cutting mechanism, be the length of the wire rod cutting knife setting that line is handled well, be convenient to welding below.Welding mechanism, the every bar production line of traditional work needs 2 people, and this station above is the core position of whole equipment, the station service all for this reason of other station.This station changes traditional human weld, realizes automatic welding object, and completes 2 pads simultaneously.DC head sub-material station mainly carries out selecting materials and sub-material function for different DC heads.The operating principle of equipment: 1 workman discharges wire rod, start a control signal, chain drives wire rod to be sent to sawing sheet mechanism by Electric Machine Control and completes and burst at the seams, and operating personnel starts a control signal again at discharge wire rod simultaneously, chain is displaced to the mechanism that twists thread again, the like.Often wire rod send and pushes ahead a station by a startup control signal chain.When wire rod moves to welding front 2 positions of station by checking that wire rod is checked that signal feedback is to welding station by signal, realize welding.DC joint terminal feeding distribution mechanism, is suitable for all DC joint terminals, breaches over the situation can not located circle.
The invention solves DC joint terminal automatic welding function, the mechanism that twists thread to twist thread process automatically to wire rod, DC joint terminal direction, logical fine optic fibre detector location, break traditional single-point welding, weld while achieving two points, enhance productivity and reduce cost of labor and operation intensity, ensure that the quality of production, improve product efficiency.
It should be noted that, above-mentioned each technical characteristic continues combination mutually, is formed not in above-named various embodiment, is all considered as the scope that specification of the present invention is recorded; Further, for those of ordinary skills, can be improved according to the above description or convert, and all these improve and convert the protection range that all should belong to claims of the present invention.
Claims (9)
1. a DC joint terminal automatic welding machine, is characterized in that, involving vibrations dish, feeding distribution mechanism, outer cover, warning device, control box, sawing sheet mechanism, the mechanism that twists thread, wire stripping cutting mechanism, welding mechanism, transmission mechanism, platform body;
Described platform body lower end arranges a cavity-like, covers at body upper end outward;
Platform body front end is located at by described transmission mechanism, is fixed by screw rod;
Described sawing sheet mechanism is located on the left of platform body upper end, and is located at transmission mechanism rear end;
The described mechanism that twists thread is located at platform body upper end, and is located on the right side of sawing sheet mechanism;
Described wire stripping cutting mechanism is located at platform body upper end, and is located on the right side of the mechanism that twists thread;
Described welding machine mechanism is located at platform body upper end, and is located on the right side of wire stripping cutting mechanism;
Described feeding distribution mechanism is located at platform body upper end, and is located at welding machine mechanism rear end;
Platform body upper end is located at respectively by described control box and warning device;
Be provided with a fixed head on the right side of described platform body, described vibrating disk is located at fixed head upper end.
2. according to a kind of DC joint terminal automatic welding machine described in claim 1, it is characterized in that, described sawing sheet mechanism comprises fixed head one, fixed head two, supporting bracket three, the lower knife module that bursts at the seams, the knife edge that bursts at the seams, fixed block, the upper cylinder that bursts at the seams, supporting bracket two, bursting at the seams retreats cylinder, supporting bracket one, slide block, chute;
Described supporting bracket one is provided with two pieces, by screw rod and fixed head one fastening, be located at fixed head one lower plane rear end and centre position;
The described retrogressing cylinder that bursts at the seams is located at plane rear end on fixed head one;
Described slide block, chute are respectively equipped with two pieces;
Be provided with chute inside described supporting bracket two, and slide block is located at chute upper end;
Described fixed block is located at chute upper end, and will burst at the seams knife edge and fixed block fastening;
The described upper cylinder that bursts at the seams is installed on supporting bracket two upper end, and is connected with fixed block;
On described fixed head one, flat front end is provided with chute, and slide block is located at chute upper end;
Upper end of slide block is located at by described fixed head two, and described supporting bracket two is located at slide block rear end;
Described supporting bracket three is provided with two pieces, is located at fixed head two left and right sides respectively;
The described lower knife module that bursts at the seams is located at supporting bracket three upper end.
3. according to a kind of DC joint terminal automatic welding machine described in claim 1, it is characterized in that, described in twist thread mechanism comprise base plate, described cylinder, under twist thread plate, on to twist thread plate, fixed block, fixed lever, location-plate, motor fixing plate, the motor that twists thread, the cylinder that seesaws, support column, supporting bracket, support fixed block;
Described base lower end is provided with counter sink and perforation, supports fixed block lower end and is provided with screw hole, is connected by base plate by screw rod with support fixed block;
Described support column is provided with four, and is located at supporting bracket corner place respectively;
Described supporting bracket is connected with on the left of base plate;
The described cylinder that seesaws is connected with support fixed block by connector;
Described cylinder is fixed on and supports lower end on front side of fixed head, and with under the plate that twists thread be connected;
Described support fixed block upper end is provided with a fluting, and described motor fixing plate is located at and is supported fixed block rear end;
Motor fixing plate upper end is located at by the described motor that twists thread;
Described location-plate is located at and is supported in fixed block fluting, and is connected with the motor that twists thread;
Described location-plate upper end is provided with a round hole, and described fixed lever is located in round hole;
The plate that twists thread on described is connected with fixed block, and fixed block is combined with fixed lever.
4. according to a kind of DC joint terminal automatic welding machine described in claim 1, it is characterized in that, described wire stripping cutting mechanism comprises knife edge on knife edge under wire stripping body, wire stripping, wire stripping, wire stripping upper cylinder, wire stripping retreat cylinder;
Under described wire stripping, on knife edge and wire stripping, wire stripping body front end is located at respectively by knife edge, and consistency from top to bottom;
Under described wire stripping, on knife edge and wire stripping, the knife edge left and right sides is respectively equipped with projection;
Described wire stripping upper cylinder is connected with knife edge on wire stripping;
Described wire stripping retreats cylinder and is located at wire stripping body rear end.
5. according to a kind of DC joint terminal automatic welding machine described in claim 1, it is characterized in that, described welding mechanism comprises welding body, clamp apparatus, pusher cylinder, flatiron control cylinder two, flatiron control cylinder, flatiron control cylinder one, welder device, flatiron locating piece, wire rod locating piece, positioning cylinder, clip cylinder one;
Described pusher cylinder is connected with clamp apparatus, and pusher cylinder is connected with welding body; Described clip cylinder one is located at welding body lower end; Described positioning cylinder is located at welding body upper end, and wire rod locating piece is located at positioning cylinder upper end; Described wire rod locating piece aligns with clamp apparatus; Described welder device is located at welding body upper end; Welder device upper end is located at by described flatiron locating piece; Described flatiron control cylinder is located at welder device centre position; Described flatiron control cylinder one is located at the welder device left and right sides respectively with flatiron control cylinder two.
6. according to a kind of DC joint terminal automatic welding machine described in claim 1, it is characterized in that, described feeding distribution mechanism, comprises sub-material body, support bar, the device that moves to right, whirligig, advancing device, DC joint terminal feeding distribution mechanism, DC joint terminal feeding clip mechanism, DC joint terminal crosses flitch;
Described sub-material body is provided with support, fixed support plate, and described fixed support plate is located at support left end;
Described DC joint terminal is crossed flitch and is located at pedestal upper end;
Described DC joint terminal feeding distribution mechanism is located at fixed support plate upper end;
Described support bar is located at the device lower end that moves to right, and described advancing device is located at the device upper end that moves to right; Advancing device upper end is located at by described whirligig.
7. according to a kind of DC joint terminal automatic welding machine described in claim 1, it is characterized in that, being provided with single-chip microcomputer in the cavity of described platform body lower end, for controlling board and warning device.
8. according to a kind of DC joint terminal automatic welding machine described in claim 1, it is characterized in that, described feeding distribution mechanism is provided with optic fibre detector, and described optic fibre detector is for detecting DC joint terminal direction.
9. according to a kind of DC joint terminal automatic welding machine described in claim 1, it is characterized in that, preferably, described transmission mechanism comprises chain drive motor, wire rod arranging wire module, wire rod location-plate, chain, chain conveying body.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410599172.5A CN104409944B (en) | 2014-10-31 | 2014-10-31 | Automatic welding machine of DC head terminal |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410599172.5A CN104409944B (en) | 2014-10-31 | 2014-10-31 | Automatic welding machine of DC head terminal |
Publications (2)
| Publication Number | Publication Date |
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| CN104409944A true CN104409944A (en) | 2015-03-11 |
| CN104409944B CN104409944B (en) | 2017-05-24 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201410599172.5A Expired - Fee Related CN104409944B (en) | 2014-10-31 | 2014-10-31 | Automatic welding machine of DC head terminal |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN104701705A (en) * | 2015-03-12 | 2015-06-10 | 苏州市吴中区木渎华利模具加工店 | Rotating disk type single wire feed device of electric plug welding machine |
| CN104801813A (en) * | 2015-05-06 | 2015-07-29 | 深圳市胜维自动化设备有限公司 | Fully-automatic DC (Direct Current) welding machine |
| CN109994908A (en) * | 2019-05-22 | 2019-07-09 | 东莞市科锐思智能设备有限公司 | A kind of automatic bonding equipment of DC charging terminal |
| CN111360388A (en) * | 2020-04-03 | 2020-07-03 | 机械科学研究总院江苏分院有限公司 | Ultrasonic automatic welding production line for cables and terminals |
| CN112310777A (en) * | 2020-12-02 | 2021-02-02 | 中国铁建电气化局集团有限公司 | Intelligent wire welding robot for signal machine room and control method |
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| CN112310777A (en) * | 2020-12-02 | 2021-02-02 | 中国铁建电气化局集团有限公司 | Intelligent wire welding robot for signal machine room and control method |
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|---|---|
| CN104409944B (en) | 2017-05-24 |
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Inventor after: Mu Linran Inventor after: Zhuo Zeli Inventor after: Luo Chuntao Inventor after: Li Chunsheng Inventor after: Yao Lan Inventor before: Wang Jin |
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Effective date of registration: 20170502 Address after: 518000 A building, pigeon Lake Industrial Zone, lower Lake community, Guanlan street, Longhua New District, Guangdong, Shenzhen, 14 Applicant after: Sanhe Chuang Precision Mould (Shenzhen) Co.,Ltd. Address before: 518000 Guangdong city of Shenzhen province Futian District Fuhua Road No. 6 Building 1403 business tax Applicant before: Wang Jin |
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Effective date of registration: 20210427 Address after: 226600 No. 2, C District, Chengbei Industrial Park, Haian County, Nantong, Jiangsu province (Dagong industrial concentration area, Haian county) Patentee after: NANTONG HAILITE RUBBER & PLASTIC MACHINERY Co.,Ltd. Address before: 518000 A building, pigeon Lake Industrial Zone, lower Lake community, Guanlan street, Longhua New District, Guangdong, Shenzhen, 14 Patentee before: Sanhe Chuang Precision Mould (Shenzhen) Co.,Ltd. |
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