CN208084074U - Auto-feed formula abrasive wheel cutting machine - Google Patents
Auto-feed formula abrasive wheel cutting machine Download PDFInfo
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- CN208084074U CN208084074U CN201820228371.9U CN201820228371U CN208084074U CN 208084074 U CN208084074 U CN 208084074U CN 201820228371 U CN201820228371 U CN 201820228371U CN 208084074 U CN208084074 U CN 208084074U
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Abstract
Description
技术领域technical field
本实用新型涉及一种切割设备,具体涉及一种自动进给式砂轮切割机。The utility model relates to a cutting device, in particular to an automatic feeding type grinding wheel cutting machine.
背景技术Background technique
砂轮切割机,又叫砂轮锯,一种使用的比较普遍的切割机,主要用来对一些小直径尺寸的方管、圆管、异型管、钢筋等进行切断加工。砂轮切割机使用起来,轻巧灵活,简单便捷,被广泛应用于建筑、五金、石油化工、机械冶金及水电安装等领域,尤其是在建筑施工中,对钢筋的切割加工是使用率比较高的。Grinding wheel cutting machine, also called grinding wheel saw, is a commonly used cutting machine, mainly used to cut square tubes, round tubes, special-shaped tubes, steel bars, etc. with small diameters. The grinding wheel cutting machine is light, flexible, simple and convenient to use, and is widely used in construction, hardware, petrochemical, mechanical metallurgy, hydropower installation and other fields, especially in construction, the cutting processing of steel bars is relatively high.
砂轮切割机一般是由基座、砂轮、电动机或其他动力源、托架、防护罩和给水器等所组成,砂轮是设置于基座的顶面。在切割金属材料时,砂轮切割机直接放置在水平地面上使用,操作人员在对方管、圆管、异型管、钢筋等进行切割时,人工向上提或向下压位于切割电机右端的操作杆,从而控制砂轮切割片在切割金属材料时向上或向下运动,由于需要使用人力操作操作杆,操作时间久候会造成操作人员操作费力、工作效率低;且在人工操作操作杆时,操作人员需要站在旋转的砂轮切割片后端,当发生砂轮切割片损坏,砂轮切割碎片向后甩出,或被切割的金属材料因操作不当向后甩出时,容易造成人身伤害事故,安全性能低;此外,人工切割存在很多不确定因素,如人力大小、速度控制等,导致切割面不平整,切割效果差。The grinding wheel cutting machine is generally composed of a base, a grinding wheel, a motor or other power sources, a bracket, a protective cover and a water feeder, etc., and the grinding wheel is arranged on the top surface of the base. When cutting metal materials, the grinding wheel cutting machine is directly placed on the level ground for use. When cutting the opposite pipe, round pipe, special-shaped pipe, steel bar, etc., the operator manually lifts up or presses down the operating rod at the right end of the cutting motor. Thereby controlling the upward or downward movement of the grinding wheel cutting piece when cutting metal materials, due to the need to use manpower to operate the operating lever, the operation time will cause the operator to work hard and the work efficiency is low; and when manually operating the operating lever, the operator needs to Standing at the rear end of the rotating grinding wheel cutting disc, when the grinding wheel cutting disc is damaged, the grinding wheel cutting fragments are thrown backward, or the cut metal material is thrown backward due to improper operation, it is easy to cause personal injury accidents, and the safety performance is low; In addition, there are many uncertain factors in manual cutting, such as manpower, speed control, etc., resulting in uneven cutting surface and poor cutting effect.
实用新型内容Utility model content
针对现有技术存在的不足,本实用新型提供一种自动进给式砂轮切割机,本砂轮切割机均采用电机带动滚珠丝杠实现被切割件和砂轮的直线移动,全自动化机械切割,克服现有人工操作的弊端,一方面大大减少人力劳动量、提高工作效率,另一方面安全性能高、确保操作人员的安全,此外被切割件和砂轮移位精准,切割平整、切割效果好,再者,本砂轮切割机结构简单,易于实现制造。Aiming at the deficiencies in the prior art, the utility model provides an automatic feeding grinding wheel cutting machine. The grinding wheel cutting machine uses a motor to drive the ball screw to realize the linear movement of the cut piece and the grinding wheel, and the fully automatic mechanical cutting overcomes the existing There are disadvantages of manual operation. On the one hand, it greatly reduces the amount of human labor and improves work efficiency. On the other hand, it has high safety performance and ensures the safety of operators. In addition, the parts to be cut and the grinding wheel are displaced accurately, and the cutting is smooth and the cutting effect is good. , the grinding wheel cutting machine has a simple structure and is easy to manufacture.
为了达到上述目的,本实用新型采取的技术方案:In order to achieve the above object, the technical scheme that the utility model takes:
自动进给式砂轮切割机,包括底板,所述底板表面开设一凹槽,所述凹槽内设有一X轴滚珠丝杠,所述X轴滚珠丝杠的端部连接一X轴电机,所述凹槽内还设有位于X轴滚珠丝杠两侧的X轴导轨,所述X轴滚珠丝杠、两X轴导轨先后贯穿若干个活动夹具,所述活动夹具在X轴滚珠丝杠的带动下沿两X轴导轨直线移动,且相邻活动夹具之间的距离相等,所述底板上、且位于所述凹槽的端部设有两固定夹具,两固定夹具与活动夹具均位于同一直线上、且两固定夹具相互之间有间隔,所述活动夹具、固定夹具均是用于夹紧被切割工件,两固定夹具之间设有一砂轮,所述砂轮的圆周上设有一砂轮保护套,所述砂轮固定在一砂轮驱动上,所述砂轮驱动设于一驱动支撑座上,所述驱动支撑座活动设于底板上,且驱动支撑座的底端被一Y轴滚珠丝杠、两Y轴导轨贯穿,所述Y轴滚珠丝杠、两Y轴导轨均固定于底板上,两Y轴导轨分别设于Y轴滚珠丝杠的两侧,且所述Y轴滚珠丝杠的端部设有一Y轴电机,所述X轴电机、Y轴电机均设置为伺服电机或步进电机。The self-feed grinding wheel cutting machine includes a bottom plate, a groove is opened on the surface of the bottom plate, an X-axis ball screw is arranged in the groove, and an X-axis motor is connected to the end of the X-axis ball screw, so There are also X-axis guide rails located on both sides of the X-axis ball screw in the groove. The X-axis ball screw and the two X-axis guide rails run through several movable fixtures successively. Driven to move linearly along the two X-axis guide rails, and the distance between the adjacent movable fixtures is equal. Two fixed fixtures are arranged on the bottom plate and at the end of the groove, and the two fixed fixtures and the movable fixture are located on the same On a straight line, and there is an interval between the two fixed fixtures, the movable fixture and the fixed fixture are both used to clamp the workpiece to be cut, a grinding wheel is arranged between the two fixed fixtures, and a grinding wheel protective cover is provided on the circumference of the grinding wheel , the grinding wheel is fixed on a grinding wheel drive, the grinding wheel drive is set on a drive support seat, the drive support seat is movable on the bottom plate, and the bottom end of the drive support seat is controlled by a Y-axis ball screw, two The Y-axis guide rail runs through, the Y-axis ball screw and the two Y-axis guide rails are fixed on the bottom plate, the two Y-axis guide rails are respectively arranged on both sides of the Y-axis ball screw, and the ends of the Y-axis ball screw A Y-axis motor is provided, and both the X-axis motor and the Y-axis motor are set as servo motors or stepping motors.
作为优选技术方案,为了使被切割件稳定自动进给,同时保证整个砂轮切割机的制造工艺简单,且有效控制制造成本,所述活动夹具设置两个。As an optimal technical solution, in order to ensure the stable and automatic feeding of the workpiece to be cut, while ensuring that the manufacturing process of the entire grinding wheel cutting machine is simple, and to effectively control the manufacturing cost, two movable clamps are provided.
作为优选技术方案,为了保证活动夹具和驱动支撑座的移位精确,实现被切割件和砂轮精准移位,有利于提高切割效果,同时有效控制本切割机的制造成本,所述X轴电机、Y轴电机均设置为步进电机。As an optimal technical solution, in order to ensure the accurate displacement of the movable fixture and the driving support seat, realize the precise displacement of the workpiece to be cut and the grinding wheel, which is conducive to improving the cutting effect, and at the same time effectively control the manufacturing cost of the cutting machine, the X-axis motor, The Y-axis motors are all set as stepping motors.
与现有技术相比,本实用新型具有的有益效果:Compared with the prior art, the utility model has the beneficial effects:
1、本砂轮切割机均采用电机带动滚珠丝杠实现被切割件和砂轮的直线移动,全自动化机械切割,克服现有人工操作的弊端,一方面大大减少人力劳动量、提高工作效率,另一方面安全性能高、确保操作人员的安全,此外被切割件和砂轮移位精准,切割平整、切割效果好,再者,本砂轮切割机结构简单,易于实现制造。1. The grinding wheel cutting machine adopts the motor to drive the ball screw to realize the linear movement of the cut piece and the grinding wheel. The fully automatic mechanical cutting overcomes the disadvantages of the existing manual operation. On the one hand, it greatly reduces the amount of manpower and improves work efficiency. On the one hand, the safety performance is high to ensure the safety of the operator. In addition, the parts to be cut and the grinding wheel are displaced accurately, the cutting is smooth, and the cutting effect is good. Furthermore, the grinding wheel cutting machine has a simple structure and is easy to manufacture.
2、活动夹具设置两个,使被切割件稳定自动进给,同时保证整个砂轮切割机的制造工艺简单,且有效控制制造成本。2. There are two movable fixtures, so that the workpiece to be cut can be fed stably and automatically, and at the same time, the manufacturing process of the whole grinding wheel cutting machine is simple, and the manufacturing cost is effectively controlled.
3、X轴电机、Y轴电机均设置为步进电机,保证活动夹具和驱动支撑座的移位精确,实现被切割件和砂轮精准移位,有利于提高切割效果,同时有效控制本切割机的制造成本。3. Both the X-axis motor and the Y-axis motor are set as stepping motors to ensure the accurate displacement of the movable fixture and the driving support seat, and realize the precise displacement of the cut piece and the grinding wheel, which is conducive to improving the cutting effect and effectively controlling the cutting machine. manufacturing cost.
附图说明Description of drawings
下面结合附图和具体实施例对本实用新型作进一步地详细说明。Below in conjunction with accompanying drawing and specific embodiment the utility model is described in further detail.
图1为本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;
附图标号:1、底板,2、凹槽,3、X轴滚珠丝杠,4、X轴电机,5、X轴导轨,6、活动夹具,7、固定夹具,8、砂轮,9、砂轮驱动,10、驱动支撑座,11、Y轴滚珠丝杠,12、Y轴导轨,13、Y轴电机,14、砂轮保护套。Reference numerals: 1, bottom plate, 2, groove, 3, X-axis ball screw, 4, X-axis motor, 5, X-axis guide rail, 6, movable fixture, 7, fixed fixture, 8, grinding wheel, 9, grinding wheel Drive, 10, drive support seat, 11, Y-axis ball screw, 12, Y-axis guide rail, 13, Y-axis motor, 14, grinding wheel protective cover.
具体实施方式Detailed ways
如图1所示提出本实用新型一种具体实施例,自动进给式砂轮切割机,包括呈长方状的底板1,所述底板1表面沿其长度方向开设一凹槽2,所述凹槽2内设有一X轴滚珠丝杠3,所述X轴滚珠丝杠3的端部连接一X轴电机4,所述凹槽2内还设有位于X轴滚珠丝杠3两侧的X轴导轨5,所述X轴滚珠丝杠3、两X轴导轨5先后贯穿若干个活动夹具6,所述活动夹具6在X轴滚珠丝杠3的带动下沿两X轴导轨5直线移动,且相邻活动夹具6之间的距离相等,所述底板1上、且位于所述凹槽2的端部设有两固定夹具7,两固定夹具7与活动夹具6均位于同一直线上、且两固定夹具7相互之间有间隔,所述活动夹具6、固定夹具7均是用于夹紧被切割工件,两固定夹具7之间设有一砂轮8,所述砂轮8的圆周上设有一砂轮保护套14,所述砂轮8固定在一砂轮驱动9上,本实施例设置砂轮驱动9为电机,砂轮8与电机的输出轴连接,为了防止切割的金属粉屑进入电机内,最好在电机的外表面套设有一电机保护罩,所述砂轮驱动9设于一驱动支撑座10上,所述驱动支撑座10活动设于底板1上,且驱动支撑座10的底端被一Y轴滚珠丝杠11、两Y轴导轨12贯穿,所述Y轴滚珠丝杠11、两Y轴导轨12均固定于底板1上,且所述Y轴滚珠丝杠11与X轴滚珠丝杠3垂直设置,两Y轴导轨12分别设于Y轴滚珠丝杠11的两侧,且所述Y轴滚珠丝杠11的端部设有一Y轴电机13,所述X轴电机4、Y轴电机13均设置为伺服电机或步进电机。X轴电机4、Y轴电机13均由一编程控制系统控制,所述编程控制系统为现有成熟技术,编好程序,输入指令后,可启动相应地部件执行动作。Propose a kind of specific embodiment of the present utility model as shown in Figure 1, automatic feeding type grinding wheel cutting machine, comprise the bottom plate 1 that is rectangular, the surface of described bottom plate 1 offers a groove 2 along its length direction, and described concave An X-axis ball screw 3 is arranged in the groove 2, and an X-axis motor 4 is connected to the end of the X-axis ball screw 3, and X-axis motors 4 located on both sides of the X-axis ball screw 3 are also arranged in the groove 2. The X-axis guide rail 5, the X-axis ball screw 3 and the two X-axis guide rails 5 successively run through several movable fixtures 6, and the movable fixture 6 moves linearly along the two X-axis guide rails 5 driven by the X-axis ball screw 3, And the distance between adjacent movable fixtures 6 is equal, on the said bottom plate 1, and the end that is positioned at described groove 2 is provided with two fixed fixtures 7, and two fixed fixtures 7 and movable fixtures 6 are all located on the same straight line, and There is an interval between the two fixed fixtures 7. The movable fixture 6 and the fixed fixture 7 are all used to clamp the workpiece to be cut. An emery wheel 8 is arranged between the two fixed fixtures 7, and an emery wheel 8 is arranged on the circumference of the emery wheel 8. Protective cover 14, the grinding wheel 8 is fixed on a grinding wheel drive 9, the present embodiment sets the grinding wheel drive 9 as a motor, and the grinding wheel 8 is connected with the output shaft of the motor. The outer surface of the outer surface is covered with a motor protection cover, the grinding wheel drive 9 is set on a driving support base 10, and the driving support base 10 is movable on the bottom plate 1, and the bottom end of the driving support base 10 is covered by a Y-axis ball The screw 11 and the two Y-axis guide rails 12 run through, the Y-axis ball screw 11 and the two Y-axis guide rails 12 are fixed on the bottom plate 1, and the Y-axis ball screw 11 and the X-axis ball screw 3 are vertically arranged , the two Y-axis guide rails 12 are respectively arranged on both sides of the Y-axis ball screw 11, and the end of the Y-axis ball screw 11 is provided with a Y-axis motor 13, and the X-axis motor 4 and the Y-axis motor 13 are both Set up as a servo motor or a stepper motor. The X-axis motor 4 and the Y-axis motor 13 are all controlled by a programming control system. The programming control system is an existing mature technology. After programming and inputting instructions, the corresponding components can be started to perform actions.
所述活动夹具6设置两个,活动夹具6的数量设置太少,无法保证被切割件稳定进给,若活动夹具6的数量设置太多,虽能保证被切割件稳定进给,但实现工艺复杂、需要成本高,设置两个活动夹具6,一方面保证被切割件稳定自动进给,另一方面保证整个砂轮切割机的制造工艺简单,且有效控制制造成本。The movable clamps 6 are provided with two, and the quantity of the movable clamps 6 is set too little to ensure the stable feeding of the cut parts. It is complicated and requires high cost. Two movable fixtures 6 are set, on the one hand, to ensure the stable and automatic feeding of the cut parts, and on the other hand, to ensure that the manufacturing process of the entire grinding wheel cutting machine is simple, and the manufacturing cost is effectively controlled.
所述X轴电机4、Y轴电机13均设置为步进电机,保证活动夹具和驱动支撑座的移位精确,实现被切割件和砂轮精准移位,有利于提高切割效果,同时有效控制本切割机的制造成本。The X-axis motor 4 and the Y-axis motor 13 are all set as stepping motors to ensure the accurate displacement of the movable fixture and the driving support seat, and realize the precise displacement of the cut piece and the grinding wheel, which is conducive to improving the cutting effect and effectively controlling the machine tool. Manufacturing cost of cutting machine.
本实用新型使用时:先将被切割件的置于活动夹具6上,启动切割机,X轴电机4通过X轴滚珠丝杠3使活动夹具6在X轴上移动,实现被切割件X轴上自动进给,Y轴电机13通过Y轴滚珠丝杠11使砂轮驱动在Y轴上移动,实现了砂轮8在Y轴上移位,若被切割件移至理想位置后,固定夹具7将被切割件固定,砂轮8在砂轮驱动9作用下运转,进而实现被切割件自动切割,人工劳动少,工作效率高,安全性能好,且切割效果好。When the utility model is used: first place the cut piece on the movable fixture 6, start the cutting machine, the X-axis motor 4 moves the movable fixture 6 on the X-axis through the X-axis ball screw 3, and realizes the X-axis of the cut piece. Automatic feeding, the Y-axis motor 13 drives the grinding wheel to move on the Y-axis through the Y-axis ball screw 11, and realizes the displacement of the grinding wheel 8 on the Y-axis. The workpiece to be cut is fixed, and the grinding wheel 8 runs under the action of the grinding wheel drive 9, thereby realizing automatic cutting of the workpiece to be cut, with less manual labor, high work efficiency, good safety performance, and good cutting effect.
当然,上面只是结合附图对本实用新型优选的具体实施方式作了详细描述,并非以此限制本实用新型的实施范围,凡依本实用新型的原理、构造以及结构所作的等效变化,均应涵盖于本实用新型的保护范围内。Of course, the above is only a detailed description of the preferred embodiment of the utility model in conjunction with the accompanying drawings, and is not intended to limit the scope of implementation of the utility model. All equivalent changes made according to the principle, structure and structure of the utility model shall be Covered within the protection scope of the present utility model.
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| CN108326712A (en) * | 2018-02-08 | 2018-07-27 | 钦州学院 | Auto-feed formula abrasive wheel cutting machine |
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| CN108326712A (en) * | 2018-02-08 | 2018-07-27 | 钦州学院 | Auto-feed formula abrasive wheel cutting machine |
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