CN104404682A - Thin and breathable fabric and production process thereof - Google Patents
Thin and breathable fabric and production process thereof Download PDFInfo
- Publication number
- CN104404682A CN104404682A CN201410714154.7A CN201410714154A CN104404682A CN 104404682 A CN104404682 A CN 104404682A CN 201410714154 A CN201410714154 A CN 201410714154A CN 104404682 A CN104404682 A CN 104404682A
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- China
- Prior art keywords
- fabric
- air
- concentration
- destarch
- production technology
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D13/00—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft
- D03D13/008—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft characterised by weave density or surface weight
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D13/00—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft
- D03D13/002—With diagonal warps or wefts
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
- D10B2201/01—Natural vegetable fibres
- D10B2201/02—Cotton
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention relates to a thin and breathable fabric and a production process thereof. The fabric comprises warps and wefts; the warps and wefts all are singed mercerized yarns with the yarn count of pure cotton 40 single yarns by British system, the fabric structure is of 1/1 plain weave or 2/1 twill weave or 2/2 twill weave, the warp density is 90-116/inch and the weft density is 70-80/inch; the production process of the fabric comprises the steps of dyeing, sizing, weaving and after finishing; the step of after finishing comprises airflow desizing, airflow softening, dehydrating and air washing. The thin and breathable fabric is good in dimensional stability, good in glossiness, and pendulous; the fabric is thinner and better in breathability; in the after finishing step, singeing is avoided and the damage on the yarn strength is low; and 10%-20% of dye can be saved during dyeing.
Description
Technical field
The present invention relates to textile technology field, specifically disclose a kind of frivolous breathable fabric and production technology thereof.
Background technology
Current frivolous breathable fabric production and processing raw material is common Quality Pure Cotton Yarn Production, weaved by design and reach frivolous ventilative effect, owing to considering that fabric door width and shrinkage will reach customer requirement, it is bigger than normal that general thread count designs, thus have impact on the gas permeability of a part of fabric, and cannot processed filament photoconduction causes that fabric DIMENSIONAL STABILITY is poor, door width is unstable, gloss difference in processing technology finishing process.
Summary of the invention
The object of the invention is to: provide that a kind of fabric good stability of the dimension, glossiness are good, pendency sense is strong, fabric is frivolous for overcoming the above problems, the frivolous breathable fabric of good permeability and production technology thereof.
The technical solution adopted in the present invention is such:
A kind of frivolous breathable fabric, comprises through weft yarn, describedly all adopts through weft yarn mercerising yarn of singing, and yarn count is that textile 40 English prop up single thread, and fabric is organized as 1/1 plain weave or 2/1 twill or 2/2 twill, through close be 90 ~ 116 pieces/inch, filling density is 70 ~ 88 pieces/inch.
The production technology of above-mentioned frivolous breathable fabric, comprise the steps: by raw material through weft yarn dyed → sizing → weave → Final finishing obtains required fabric, described finishing process comprises the steps: that air-flow destarch → airflow soft → dehydration → air is washed.
Further, it is 90 DEG C that described air-flow destarch operation controls desizing temperature, and 30 minutes destarch time, increase temperature destarch enzyme, its concentration is 5g/L, adds bleeding agent, and its concentration is 3g/L, adds refining agent, and its concentration is 3g/L.
Further, described airflow soft operation controls flexure temperature 40 DEG C, and the soft 30 minutes time, add self-emulsifying type softener, concentration is 5g/L ~ 10g/L.
Further, described dehydration procedure controls dewatering time 10 minutes.
Further, it is carry out on ARIO machine that described air washes operation, and arranging main air blower air quantity is 90%, and lower fan delivery is 40%, and the speed of a motor vehicle is 20 ~ 30m/min, and temperature is 100 ~ 110 DEG C, and the time is 8 ~ 11s, and width is 120cm.
In sum, owing to adopting technique scheme, the invention has the beneficial effects as follows:
1, the yarn used in the present invention is mercerising yarn of singing, follow-up same employing slack finishing processing, but fabric DIMENSIONAL STABILITY is significantly better than current technology, glossiness simultaneously, and pendency sense is strong.
2, this invention fabric thread count will much smaller than current similar similar kind on the market, and the little benefit brought of thread count is exactly that fabric is more frivolous, and gas permeability is better.
3, current frivolous breathable fabric is organized laxer due to fabric, and when Final finishing processing is singed, difficulty of processing is comparatively large, careless slightlyly can damage fabric brute force.The yarn that the present invention uses is mercerising yarn of singing, so follow-up without the need to singing.
4, dye dyestuff used than common non-mercerising yarn dyestuff used few 10% ~ 20%, Final finishing is not processed and is singed, and shortens technological process.
Detailed description of the invention
The fabric of Main Tissues specification of the present invention:
Longitude and latitude yarn count | Through close (piece/inch) | Filling density (piece/inch) | Tissue |
40 English Zhi Chunmian * 40 English Zhi Chunmian | 90 | 88 | 1/1 plain weave |
40 English Zhi Chunmian * 40 English Zhi Chunmian | 110 | 70 | 1/1 plain weave |
40 English Zhi Chunmian * 40 English Zhi Chunmian | 110 | 80 | 1/1 plain weave |
40 English Zhi Chunmian * 40 English Zhi Chunmian | 116 | 88 | 2/1 twill, 2/2 twill |
Embodiment 1:
Blue yellowish-white checked fabric, all adopt textile 40 English to prop up mercerising single thread of singing through weft yarn, fabric is organized as 1/1 plain weave, through close be 90 pieces/inch, filling density is 88 pieces/inch, production procedure: dyeing → sizing → weave → Final finishing; Finishing process comprises the steps: that air-flow destarch → airflow soft → dehydration → air is washed.
Wherein, air-flow destarch: desizing temperature 90 DEG C, 30 minutes destarch time, increase temperature destarch enzyme, concentration is 5g/L, adds bleeding agent, and concentration is 3g/L, adds refining agent, and concentration is 3g/L; Airflow soft: flexure temperature 40 DEG C, the soft 30 minutes time, adds self-emulsifying type softener, concentration 10g/L; Dehydration: dewatering time 10 minutes; Air is washed: at the enterprising line space air purge of ARIO machine, main air blower air quantity 90%, lower fan delivery 40%, speed of a motor vehicle 30m/min, temperature 100 DEG C, time 10s, width 120cm.Other operation is routine.
Finished product fabric gloss appearance degree, pendency are felt better, inherent quality test data (ISO testing standard): weft density 88/85, grammes per square metre 105g/m2, warp direction stretching powerful 18.8kg, broadwise tensile strength 18.9kg, warp-wise tearing brute force 1076g, broadwise tearing brute force 765g, seam slippage 6mm opening, warp-wise 15.9kg, broadwise 16.5kg, door 62.2 inches, washing shrinkage: warp-wise-2.1%, broadwise-1.6%, pH value 5.8, gas permeability: 2140L/m2*s, water imbibition: 8s.
Embodiment 2:
Yellow black checked fabric, all adopt textile 40 English to prop up mercerising single thread of singing through weft yarn, fabric is organized as 2/1 twill or 2/2 twill, through close be 116 pieces/inch, filling density is 88 pieces/inch, production procedure: dyeing → sizing → weave → Final finishing.Finishing process comprises air-flow destarch → airflow soft → dehydration → air and washes.
Wherein, air-flow destarch: desizing temperature 90 DEG C, 30 minutes destarch time, increase temperature destarch enzyme, concentration is 5g/L, adds bleeding agent, and concentration is 3g/L, adds refining agent, and concentration is 3g/L; Airflow soft: flexure temperature 40 DEG C, the soft 30 minutes time, adds self-emulsifying type softener, concentration 5g/L; Dehydration: dewatering time 10 minutes; Air is washed: at the enterprising line space air purge of ARIO machine, main air blower air quantity 90%, lower fan delivery 60%, speed of a motor vehicle 30m/min, temperature 120 DEG C, time 10s, width 120cm.Other operation is routine.
Finished product fabric gloss appearance degree, pendency are felt better, inherent quality test data (ASTM testing standard): weft density 114/86, grammes per square metre 118g/m2, the powerful 57.3lB of warp direction stretching, broadwise tensile strength 40.6lB, seam slippage warp-wise 34.8lB, broadwise 42.5lB, door 58.2 inches, washing shrinkage: warp-wise-0.4%, broadwise-1.0%, pH value 6.7, gas permeability: 2004L/m2*s, water imbibition: 10s.
The foregoing is only preferred embodiment of the present invention, not in order to limit the present invention, all any amendments done within the spirit and principles in the present invention, equivalent replacement and improvement etc., all should be included within protection scope of the present invention.
Claims (6)
1. a frivolous breathable fabric, comprises through weft yarn, it is characterized in that: describedly all adopt through weft yarn mercerising yarn of singing, yarn count is that textile 40 English prop up single thread, fabric is organized as 1/1 plain weave or 2/1 twill or 2/2 twill, through close be 90 ~ 116 pieces/inch, filling density is 70 ~ 88 pieces/inch.
2. the production technology of a frivolous breathable fabric as claimed in claim 1, it is characterized in that: comprise the steps: by raw material through weft yarn dyed → sizing → weave → Final finishing obtains required fabric, described finishing process step is as follows: air-flow destarch → airflow soft → dehydration → air is washed.
3. the production technology of a kind of light and thin fabric according to claim 2, is characterized in that: it is 90 DEG C that described air-flow destarch operation controls desizing temperature, 30 minutes destarch time, increase temperature destarch enzyme, its concentration is 5g/L, adds bleeding agent, its concentration is 3g/L, adds refining agent, and its concentration is 3g/L.
4. the production technology of a kind of light and thin fabric according to claim 2, is characterized in that: described airflow soft operation controls flexure temperature 40 DEG C, and the soft 30 minutes time, add self-emulsifying type softener, concentration is 5g/L ~ 10g/L.
5. the production technology of a kind of light and thin fabric according to claim 2, is characterized in that: described dehydration procedure controls dewatering time 10 minutes.
6. the production technology of a kind of light and thin fabric according to claim 2, it is characterized in that: it is carry out on ARIO machine that described air washes operation, arranging main air blower air quantity is 90%, lower fan delivery is 40%, the speed of a motor vehicle is 20 ~ 30m/min, temperature is 100 ~ 110 DEG C, and the time is 8 ~ 11s, and width is 120cm.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201410714154.7A CN104404682A (en) | 2014-12-01 | 2014-12-01 | Thin and breathable fabric and production process thereof |
Applications Claiming Priority (1)
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CN201410714154.7A CN104404682A (en) | 2014-12-01 | 2014-12-01 | Thin and breathable fabric and production process thereof |
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CN104404682A true CN104404682A (en) | 2015-03-11 |
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CN201410714154.7A Pending CN104404682A (en) | 2014-12-01 | 2014-12-01 | Thin and breathable fabric and production process thereof |
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Citations (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101403157A (en) * | 2008-10-20 | 2009-04-08 | 无锡市天然纺织实业有限公司 | Slurry-free shirt face fabric with cotton warp and production method thereof |
CN101403156A (en) * | 2008-11-05 | 2009-04-08 | 丁宏利 | Spinning method for poplin face fabric and poplin face fabric produced thereof |
CN101864630A (en) * | 2010-07-05 | 2010-10-20 | 无锡市天然绿色纤维科技有限公司 | Production method of nanometer waterproof mercerized yarns |
CN102477632A (en) * | 2010-11-24 | 2012-05-30 | 海安县联发张氏色织有限公司 | Ecological cotton yarn dyed fabric |
CN102493055A (en) * | 2011-11-24 | 2012-06-13 | 无锡市天然绿色纤维科技有限公司 | Processing method of alkali-resistant dischargeable mercerized yarns |
CN102534951A (en) * | 2010-12-23 | 2012-07-04 | 上海飞马进出口有限公司 | High-count mercerized towel and preparation method for same |
CN102733129A (en) * | 2012-07-04 | 2012-10-17 | 无锡诺赛净科技有限公司 | Mercerized yarn, pulp-free woven fabric and production methods of mercerized yarn and pulp-free woven fabric |
CN103122521A (en) * | 2011-11-21 | 2013-05-29 | 江苏德胜特纺织有限公司 | All-cotton poplin shell fabric |
WO2013106965A1 (en) * | 2012-01-20 | 2013-07-25 | 无锡诺赛净科技有限公司 | Zero-emissions process for manufacturing natural colour cotton woven fabric |
CN103541103A (en) * | 2013-10-18 | 2014-01-29 | 鲁泰纺织股份有限公司 | Production method for improving anti-crease effect of pure-cotton popline dyed fabric |
CN103993406A (en) * | 2014-05-21 | 2014-08-20 | 江阴福斯特纺织有限公司 | Low-carbon and environment-friendly superfine cotton silk woven fabric and production process thereof |
-
2014
- 2014-12-01 CN CN201410714154.7A patent/CN104404682A/en active Pending
Patent Citations (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101403157A (en) * | 2008-10-20 | 2009-04-08 | 无锡市天然纺织实业有限公司 | Slurry-free shirt face fabric with cotton warp and production method thereof |
CN101403156A (en) * | 2008-11-05 | 2009-04-08 | 丁宏利 | Spinning method for poplin face fabric and poplin face fabric produced thereof |
CN101864630A (en) * | 2010-07-05 | 2010-10-20 | 无锡市天然绿色纤维科技有限公司 | Production method of nanometer waterproof mercerized yarns |
CN102477632A (en) * | 2010-11-24 | 2012-05-30 | 海安县联发张氏色织有限公司 | Ecological cotton yarn dyed fabric |
CN102534951A (en) * | 2010-12-23 | 2012-07-04 | 上海飞马进出口有限公司 | High-count mercerized towel and preparation method for same |
CN103122521A (en) * | 2011-11-21 | 2013-05-29 | 江苏德胜特纺织有限公司 | All-cotton poplin shell fabric |
CN102493055A (en) * | 2011-11-24 | 2012-06-13 | 无锡市天然绿色纤维科技有限公司 | Processing method of alkali-resistant dischargeable mercerized yarns |
WO2013106965A1 (en) * | 2012-01-20 | 2013-07-25 | 无锡诺赛净科技有限公司 | Zero-emissions process for manufacturing natural colour cotton woven fabric |
CN102733129A (en) * | 2012-07-04 | 2012-10-17 | 无锡诺赛净科技有限公司 | Mercerized yarn, pulp-free woven fabric and production methods of mercerized yarn and pulp-free woven fabric |
CN103541103A (en) * | 2013-10-18 | 2014-01-29 | 鲁泰纺织股份有限公司 | Production method for improving anti-crease effect of pure-cotton popline dyed fabric |
CN103993406A (en) * | 2014-05-21 | 2014-08-20 | 江阴福斯特纺织有限公司 | Low-carbon and environment-friendly superfine cotton silk woven fabric and production process thereof |
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Application publication date: 20150311 |