CN104377271A - Method for producing two-sided light absorption type chalcogenide thin-film solar module - Google Patents

Method for producing two-sided light absorption type chalcogenide thin-film solar module Download PDF

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CN104377271A
CN104377271A CN201410568172.9A CN201410568172A CN104377271A CN 104377271 A CN104377271 A CN 104377271A CN 201410568172 A CN201410568172 A CN 201410568172A CN 104377271 A CN104377271 A CN 104377271A
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metal
film
chalcogen
chalcogenide
layer
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谢承智
刘德昂
钱磊
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Suzhou Rui Sheng Nanosecond Science And Technology Co Ltd
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Suzhou Rui Sheng Nanosecond Science And Technology Co Ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/18Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

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  • Condensed Matter Physics & Semiconductors (AREA)
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Abstract

The invention relates to a method for producing a two-sided light absorption type chalcogenide thin-film solar module. The method for producing the two-sided light absorption type chalcogenide thin-film solar module is used for increasing the efficacy of an existing chalcogenide thin-film solar module. The method comprises the following steps that a rigid or flexible transparent substrate is plated with a bottom electrode, a first window layer and a first buffer layer with a vacuum magnetron sputtering method by adopting the prior art, a metal or chalcogenide metal reaction layer is deposited, a chalcogen layer is deposited on the metal reaction layer with a prepared high-purity chalcogen solution by adopting a conventional technology in a normal temperature environment, low-temperature baking is conducted, and then a cured chalcogen film is formed; after plating of a middle electrode is completed, the metal or chalcogenide metal reaction layer and the chalcogen layer are deposited again; then, the two reaction layers are made to be completely converted into a polycrystalline chalcogenide semiconductor thin film through high-temperature annealing treatment; finally, platting of a second buffering layer, a second window layer and an upper electrode is conducted, and then the two-sided light absorption type chalcogenide thin-film solar module is manufactured. According to the method for producing the two-sided light absorption type chalcogenide thin-film solar module, cost is low, production is simple, the preparation process is environmentally friendly, photoelectric converting efficiency is high, and the method is suitable for industrialization.

Description

A kind of production method of two-sided extinction chalkogenide thin film solar assembly
Technical field
The invention belongs to technical field of solar batteries, particularly relate to a kind of production method of two-sided extinction chalkogenide thin film solar assembly.
Background technology
The fossil energy that current mankind's everyday life relies on; Comprising coal, oil, natural gas etc., is all formed through very long geological epoch by the animals and plants being embedded in underground, relative mankind's operating speed, and remaining unquarried fossil energy can say it is very limited.And also can pollute air, soil, water source while use fossil energy.In the face of above-mentioned two large problems, mankind's devote substantial resources between this many decades researches and develops clean regenerative resource.Wherein solar cell is the important a member in regenerative resource industry, is also be described as the most desirable energy.Mainly because of its very huge reserves, within about 40 minutes, be radiated at tellurian solar energy, be enough to the consumption for global human 1 year energy.Can say, solar energy is really inexhaustible, the nexhaustible energy.And have more absolute cleanliness (nuisanceless), widely distributed, limit by region, can generate electricity nearby, obtain the energy particular advantages such as source time is short.
And in the industry of solar cell, realize volume production mainly silicon series solar cell at present, but silicon machine battery has, and heaviness, extinction wave band are narrow, weak revolves the shortcomings such as optical activity difference.These shortcomings can make the generating efficiency pole of silicon thermomechanical components by the impact (four seasons, round the clock) shining upon position.And system installation business need utilize daylight tracer technique and movable supporting frame to increase generating efficiency, make installation cost high, so that the cost of current solar power generation is still far away higher than fossil energy cost of electricity-generating.For solving the restriction of silicon machine battery, development chalkogenide thin-film solar cells just becomes the new direction of industry; Chalkogenide hull cell with efficient, lightweight, high stability, tool is weak revolves the advantage such as optical activity and radiation resistance and favored, wherein with Copper Indium Gallium Selenide (CIGS) for representative, conversion efficiency reaches on 20%, makes an appointment with conventional crystalline silicon battery.Because tool is lightweight and weakly revolve the strong advantage of optical activity, chalkogenide film assembly does not need daylight tracer technique and movable supporting frame, so that installation cost significantly reduces.
Although chalkogenide hull cell can improve shine upon position to the impact of assembly generating efficiency (four seasons, round the clock), make it can be arranged on fixed support, still have many sunlight not to be converted to electric energy because of surface reflection.For increasing the extinction usefulness of assembly, some research groups can use optics anti-reflection film to optimize chalkogenide film assembly, its principle is by physioptial correlation theory, and the optical waveguide structure of optics anti-reflection film established by meter, and its transmission peak wavelength is mated with chalkogenide absorption spectra.Meter is set as fruit can be applied in encapsulating material surface, improving the efficiency of transmission of encapsulating material, realizing the hypersorption of chalkogenide film assembly to incident light wave by preparing optics anti-reflection film.In addition, Yi You research group can by unique product design, and as tubular type Copper Indium Gallium Selenide film assembly product, its principle is the extinction face by tubular type 360 degree, increases the probability that sorbent surface flashes back the sunlight, thus improves components performance.
Summary of the invention
The present invention is the usefulness increasing existing chalkogenide thin film solar assembly, provide a kind of unique, with low cost, produce simply, preparation process environmental friendliness, electricity conversion be high, and is suitable for the production method of industrialized two-sided extinction chalkogenide thin film solar assembly.
The present invention for the technical scheme solving in known technology the technical problem institute Bian existed is: chalkogenide thin-film solar cells/assembly, for sandwich construction, comprise transparent substrates, hearth electrode, Window layer (), resilient coating (), absorbed layer (), middle electrode, absorbed layer (two), resilient coating (two), Window layer (two), top electrode, encapsulating film and transparent panel.
Chalkogenide absorbing layer of thin film solar cell preparation method, its preparation technology's flow process comprises following step:
(1) preparation of chalcogen solution;
Solute is: high-purity chalcogen powder (purity >99.99%), chalcogen can be but be not limited to sulphur and selenium.
Solvent is: the organic solvents such as ketone, alcohols, amine, also can be used in combination
The mass ratio of viscosity modifier and solvent is 1:5 ~ 30;
Said viscosity modifier is: cellulose or ethyl cellulose
High-purity chalcogen powder is dissolved in solvent by the concentration of 0.01 ~ 5M, and also can adopt mixing chalcogen or mixed solvent, and add viscosity modifier, room temperature fully stirs >12 hour, forms stable precursor solution.By adding or reduce the consumption of solvent, chalcogen concentration in solution is controlled at 0.01 ~ 5M.
(2) preparation of substrate and hearth electrode;
Substrate can be transparent material or the polymeric membrane of glass, rigidity and flexibility
Hearth electrode material can be transparent conductive oxide etc.
Adopt conventional high vacuum vapor method technique, as thermal evaporation, magnetron sputtering and molecular beam epitaxy etc. are prepared on substrate
Hearth electrode film, film thickness is determined by component calls.
(3) preparation of Window layer ();
Window layer chalcogen metal, metal can be able to be but be not limited to zinc.
Adopt conventional high vacuum vapor method technique, as thermal evaporation, magnetron sputtering and molecular beam epitaxy etc. are prepared on substrate
Window layer film, film thickness is determined by component calls.
(4) preparation of resilient coating ();
Resilient coating chalcogenide metal, metal can be able to be but be not limited to cadmium and zinc.
Adopt chemical bath deposition method to be prepared on chalkogenide thin film semiconductor film and prepare resilient coating, film thickness is determined by component calls.
(5) preparation of metal or chalcogenide metal reaction substrate ()
Metal can be but be not limited to copper, zinc, tin, indium, gallium.
Adopt conventional high vacuum vapor method technique, if thermal evaporation, magnetron sputtering and molecular beam epitaxy etc. are at hearth electrode film
Upper plated metal or chalcogenide metal reaction layer.Reaction layer thickness is 0.6-2um.
(6) preparation of chalcogen film ()
In the environment of normal temperature, high-purity sulfur family Element Solution of preparation is utilized conventional film-forming process, as sprayed deposit, inkjet printing, die slot coating or knife coating deposit chalcogen layer on metal reaction layer, after with low-temperature bake, form the chalcogen film of solidification, film thickness is determined by component calls.
(7) preparation of electrode in;
Middle electrode material can be molybdenum, titanium and transparent conductive oxide etc.
Adopt conventional high vacuum vapor method technique, as thermal evaporation, magnetron sputtering and molecular beam epitaxy etc. are prepared on substrate
Window layer and upper electrode film, film thickness is determined by component calls.
(8) preparation of metal or chalcogenide metal reaction substrate (two)
Metal can be but be not limited to copper, zinc, tin, indium, gallium.
Adopt conventional high vacuum vapor method technique, if thermal evaporation, magnetron sputtering and molecular beam epitaxy etc. are at hearth electrode film
Upper plated metal or chalcogenide metal reaction layer.Reaction layer thickness is 0.6-2um.
(9) preparation of chalcogen film (two)
In the environment of normal temperature, high-purity sulfur family Element Solution of preparation is utilized conventional film-forming process, as sprayed deposit, inkjet printing, die slot coating or knife coating deposit chalcogen layer on metal reaction layer, after with low-temperature bake, form the chalcogen film of solidification, film thickness is determined by component calls.
(10) the high temperature anneal
By the high temperature furnace depositing hearth electrode, the substrate of metal or chalcogenide metal and chalcogen film is placed in sectional temperature programmed control, vacuum seal, then heat up fast, uniformly, substrate region temperature is made to control at 200-1000 DEG C, according to the thickness of prefabricated conversion zone, carry out the process of 5-60min, make conversion zone change the chalcogenide semiconductor film of polycrystalline completely into.
(11) preparation of resilient coating (two);
Resilient coating chalcogenide metal, metal can be able to be but be not limited to cadmium and zinc.
Adopt chemical bath deposition method to be prepared on chalkogenide thin film semiconductor film and prepare resilient coating, film thickness is determined by component calls.
(12) preparation of Window layer (two) and top electrode;
Window layer chalcogen metal, metal can be able to be but be not limited to zinc.
Upper electrode material can transparent conductive oxide etc.
Adopt conventional high vacuum vapor method technique, as thermal evaporation, magnetron sputtering and molecular beam epitaxy etc. are prepared on substrate
Window layer and upper electrode film, film thickness is determined by component calls.
(13) preparation of encapsulating film and transparent panel
Encapsulating film can be transparent waterproof materials or the polymeric membrane of rigidity and flexibility, can be but be not limited to EVA, ETFE.
Transparent panel material can be transparent material or the polymeric membrane of glass, rigidity and flexibility.
Adopt conventional high-temperature lamination process to encapsulate, the thickness of encapsulating film is determined by component calls.
(14) assembly delineation preparation technology
In response to the design of different assembly, above-mentioned battery component production process comprises delineation preparation technology.
Adopt conventional machinery/laser grooving and scribing preparation technology, the depth width of scribing process parameter, step, line is determined by component calls
Beneficial effect of the present invention is embodied in:
(1) unique two-sided extinction chalkogenide thin film solar component design, makes assembly have the extinction face on both sides, increases the probability that sorbent surface flashes back the sunlight, thus improves components performance.Another in response to different geographical conditions, coordinate different setting angles, the generating efficiency of whole solar components system can be increased.
(2) chalcogen solution preparation and membrane-film preparation process are all carry out in normal temperature environment, and equipment is simple, and quality control is simple and easy, with low cost;
(3) have employed antivacuum liquid phase method technique, relatively existing chalkogenide thin film solar assembly production technology, raw material availability is high, and prepared thin film composition uniformity is good, surface smoothness is high, is conducive to the chalkogenide film assembly producing large-area high-quality.
Accompanying drawing explanation
Fig. 1 is the structural representation of two-sided light absorbing element provided by the invention.
Fig. 2 is the current-voltage characteristic curve of front (A) and reverse side (B) Cu2ZnSnSe4 solar cell device.
Embodiment
Below in conjunction with drawings and Examples, the specific embodiment of the present invention is described in further detail:
(1) adopt high-purity selenium powder, choosing ethylenediamine is solvent, and is that 1:10 adds cellulose by the mass ratio of viscosity modifier and solvent, and magnetic agitation 12 hours, forms stable solution.In solution, the concentration of Se atom controls at 2M.
(2) depositing indium tin oxide hearth electrode and ZnO Window layer (one) film thickness are respectively 1200nm and 500nm respectively on a glass substrate to utilize the method for sputtering.
(3) utilize chemical bath deposition method to prepare cadmium sulfide resilient coating (), film thickness is 50nm.
(4) utilize the method for sputtering in molybdenum electrode, plate zinc/tin/copper metal film () in order, film thickness is respectively 200/200/350nm.
(5) adopt die slot rubbing method to coat the high-purity selenium solution of preparation at zinc/tin/copper metal reaction substrate, then toast 10 minutes at 150 DEG C.
(6) utilize electrode molybdenum in the method deposition of sputtering, molybdenum thickness is 0.5um.
(7) utilize the method for sputtering in molybdenum electrode, plate zinc/tin/copper metal film (two) in order, film thickness is respectively 200/200/350nm.
(8) adopt die slot rubbing method to coat the high-purity selenium solution of preparation at zinc/tin/copper metal reaction substrate, then toast 10 minutes at 150 DEG C.
(9) substrate depositing molybdenum/zinc/tin/copper/selenium film is placed in the high temperature furnace of sectional temperature programmed control, vacuum seal, at 500 DEG C, annealing in process selenizing obtains Cu2ZnSnSe4 compound semiconductor film two-layer altogether for 30 minutes.
(10) utilize chemical bath deposition method to prepare cadmium sulfide resilient coating (two), film thickness is 50nm.
(11) method sputtered on cadmium sulfide, deposit ZnO Window layer respectively and tin indium oxide upper electrode film thickness is respectively 50nm and 1200nm.
Fig. 1 is the structural representation of two-sided light absorbing element provided by the invention.This substrate comprises-(1) transparent substrates, (2) hearth electrode, (3) Window layer/resilient coating/absorbed layer (), (4) electrode in, (5) absorbed layer/resilient coating/Window layer (two), (6) top electrode.The open circuit voltage of the two-sided Cu2ZnSnSe4 solar cell prepared on this basis is 540mV, 550mV, and short-circuit current density is 15.36mA/cm2,15.71mA/cm2, and fill factor, curve factor is 71%, 72%, and electricity conversion is 5.93%, 6.31%.The current-voltage characteristic curve of Fig. 2 front (A) and reverse side (B) Cu2ZnSnSe4 solar cell device.
Above-describedly specifically execute example; object of the present invention, technical scheme and positive effect are further described; be understood that; the foregoing is only of the present invention and specifically execute example; be not limited to the present invention; all do within principle of the present invention anyly to repair and improvement etc., all should be included within protection scope of the present invention.

Claims (11)

1. the production method of a two-sided extinction chalkogenide thin film solar assembly, it is characterized in that step is as follows: the preparation solute of § A chalcogen solution is: high-purity sulfur family element powders (purity >99.99%), chalcogen can be but be not limited to sulphur and selenium; Solvent is: the organic solvents such as ketone, alcohols, amine, also can be used in combination, and adds viscosity modifier; Room temperature fully stirs >12 hour, forms stable precursor solution.By adding or reduce the consumption of solvent, chalcogen concentration in solution is controlled at 0.01 ~ 5M; § B prepares hearth electrode on substrate, and substrate can be transparent material or the polymeric membrane of glass, rigidity and flexibility; Hearth electrode material can transparent conductive oxide etc.; Adopt conventional high vacuum vapor method technique, as thermal evaporation, magnetron sputtering and molecular beam epitaxy etc. prepare hearth electrode film on substrate; § C prepares Window layer () on hearth electrode; Window layer (one) chalcogen metal, metal can be able to be but be not limited to zinc; Adopt conventional high vacuum vapor method technique, as thermal evaporation, magnetron sputtering and molecular beam epitaxy etc. prepare Window layer and upper electrode film on substrate.§ D prepares resilient coating () in Window layer (); Resilient coating (one) chalcogenide metal, metal can be able to be but be not limited to cadmium and zinc; Adopt chemical bath deposition method to be prepared on chalkogenide thin film semiconductor film and prepare resilient coating.§ E is at the upper metal processed of resilient coating () or chalcogenide metal reaction film (); Metal can be but be not limited to copper, zinc, tin, indium, gallium; Adopt conventional high vacuum vapor method technique, as plated metal or the chalcogenide metal reaction layer on hearth electrode film such as thermal evaporation, magnetron sputtering and molecular beam epitaxy.Reaction layer thickness is 0.6-2um.§ F prepares chalcogen film at metal reaction layer (); In the environment of normal temperature, high-purity sulfur family Element Solution of preparation is utilized conventional film-forming process, as sprayed deposit, inkjet printing, die slot coating or knife coating on metal reaction layer, deposit chalcogen layer, after with low-temperature bake, formed solidification chalcogen film.§ G is electrode in the upper preparation of chalcogen film (), and middle electrode material can be molybdenum, titanium and transparent conductive oxide etc.; Adopt conventional high vacuum vapor method technique, as thermal evaporation, magnetron sputtering and molecular beam epitaxy etc. prepare hearth electrode film on substrate; § H is metal processed or chalcogenide metal reaction film (two) on middle electrode; Metal can be but be not limited to copper, zinc, tin, indium, gallium; Adopt conventional high vacuum vapor method technique, as plated metal or the chalcogenide metal reaction layer on hearth electrode film such as thermal evaporation, magnetron sputtering and molecular beam epitaxy.Reaction layer thickness is 0.6-2um.§ I prepares chalcogen film (two) at metal reaction layer (two); In the environment of normal temperature, high-purity sulfur family Element Solution of preparation is utilized conventional film-forming process, as sprayed deposit, inkjet printing, die slot coating or knife coating on metal reaction layer, deposit chalcogen layer, after with low-temperature bake, formed solidification chalcogen film (two).The substrate of plated metal or chalcogenide metal and chalcogen film is placed in the high temperature furnace of sectional temperature programmed control by § J, vacuum seal, then heat up fast, uniformly, substrate region temperature is made to control at 200-1000 DEG C, according to the thickness of prefabricated conversion zone, carry out the process of 5-60min, make conversion zone change the chalcogenide semiconductor film of polycrystalline completely into.§ K is at chalcogenide semiconductor film preparation resilient coating (two); Resilient coating (two) chalcogenide metal, metal can be able to be but be not limited to cadmium and zinc; Adopt chemical bath deposition method to be prepared on chalkogenide thin film semiconductor film and prepare resilient coating.§ L prepares Window layer (two) and top electrode on resilient coating (two); Window layer (two) chalcogen metal, metal can be able to be but be not limited to zinc; Upper electrode material can be transparent conductive oxide etc.; Adopt conventional high vacuum vapor method technique, as thermal evaporation, magnetron sputtering and molecular beam epitaxy etc. prepare Window layer and upper electrode film on substrate.
2. the production method of a kind of two-sided extinction chalkogenide thin film solar assembly according to claim 1, is characterized in that: said chalcogen can be but be not limited to sulphur and selenium.
3. the production method of a kind of two-sided extinction chalkogenide thin film solar assembly according to claim 1, is characterized in that: said solvent can be the organic solvents such as ketone, alcohols, amine, also can be used in combination.
4. the production method of a kind of two-sided extinction chalkogenide thin film solar assembly according to claim 1, is characterized in that: said substrate can be the transparent material of glass, rigidity and flexibility or polymeric membrane.
5. the production method of a kind of two-sided extinction chalkogenide thin film solar assembly according to claim 1, is characterized in that: said hearth electrode material can transparent conductive oxide etc.
6. the production method of a kind of two-sided extinction chalkogenide thin film solar assembly according to claim 1, is characterized in that: said middle electrode material can be molybdenum, titanium and transparent conductive oxide etc.
7. the production method of a kind of two-sided extinction chalkogenide thin film solar assembly according to claim 1, is characterized in that: said reactive group sheet material can be metal or chalcogenide metal; Metal can be but be not limited to copper, zinc, tin, indium, gallium.
8. the production method of a kind of two-sided extinction chalkogenide thin film solar assembly according to claim 1, is characterized in that: step § B, § C, § E, § G, § H and § L prepare hearth electrode, metal or chalcogenide metallic film (/ bis-), middle electrode, Window layer (/ bis-) and top electrode high vacuum vapor method technique be thermal evaporation, magnetron sputtering and molecular beam epitaxy.
9. the production method of a kind of two-sided extinction chalkogenide thin film solar assembly according to claim 1, is characterized in that: the antivacuum liquid phase process that step § E, § F, § H and § I prepare metal or chalcogenide metal reaction film and chalcogen film is spin-coating method, the tape casting, spray deposition, czochralski method, silk screen print method, ink-jet printing process, instillation membrane formation process, roll coating process, die slot rubbing method, flat excellent rubbing method, capillary rubbing method, comma rubbing method or gravure coating process.
10. the production method of a kind of two-sided extinction chalkogenide thin film solar assembly according to claim 1, is characterized in that: the high temperature anneal temperature described in step § J is 200-1000 DEG C.
The production method of 11. a kind of two-sided extinction chalkogenide thin film solar assemblies according to claim 1, is characterized in that: the thickness of said target polycrystalline area semiconductive thin film is 0.5 ~ 3um.
CN201410568172.9A 2014-10-22 2014-10-22 Method for producing two-sided light absorption type chalcogenide thin-film solar module Pending CN104377271A (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101097968A (en) * 2007-06-27 2008-01-02 华东师范大学 Highly-effective laminate solar battery and method for making same
JP4394366B2 (en) * 2003-03-26 2010-01-06 時夫 中田 Double-sided solar cell
CN101789458A (en) * 2010-02-26 2010-07-28 刘莹 Variable band gap double-side transparent electrode thin film solar battery
CN101872793A (en) * 2010-07-02 2010-10-27 福建钧石能源有限公司 Laminated solar cell and manufacturing method thereof
CN103811567A (en) * 2014-03-07 2014-05-21 南京汉能光伏有限公司 Two-sided film photovoltaic cell and preparation method thereof

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP4394366B2 (en) * 2003-03-26 2010-01-06 時夫 中田 Double-sided solar cell
CN101097968A (en) * 2007-06-27 2008-01-02 华东师范大学 Highly-effective laminate solar battery and method for making same
CN101789458A (en) * 2010-02-26 2010-07-28 刘莹 Variable band gap double-side transparent electrode thin film solar battery
CN101872793A (en) * 2010-07-02 2010-10-27 福建钧石能源有限公司 Laminated solar cell and manufacturing method thereof
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Application publication date: 20150225