CN104369415A - Biomass flat die forming machine allowing die to be rapidly replaced - Google Patents
Biomass flat die forming machine allowing die to be rapidly replaced Download PDFInfo
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- CN104369415A CN104369415A CN201410610107.8A CN201410610107A CN104369415A CN 104369415 A CN104369415 A CN 104369415A CN 201410610107 A CN201410610107 A CN 201410610107A CN 104369415 A CN104369415 A CN 104369415A
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- die
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- storing box
- rotating shaft
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Abstract
The invention discloses a biomass flat die forming machine allowing a die to be rapidly replaced. The biomass flat die forming machine comprises a base, a motor, a gearbox, a bearing box, a feeding hopper and a storing box. Pressing rolls, a rotary shaft and the die are arranged inside the storing box. The biomass flat die forming machine is characterized by further comprising a die bracket, and through the design of dividing the die bracket and the die into blocks, the die is rapidly replaced. Compared with the prior art, the biomass flat die forming machine has the advantages that a forming cavity structure of the machine is redesigned, the combination structure is adopted, the die of the machine can be rapidly overhauled or replaced without splitting the body of the machine, in this way, overhauling time is greatly shortened, and the productivity of the biomass flat die forming machine is improved. Because the die is designed to be divided into the blocks, the abraded die block can be replaced without replacing the whole die, and then the running cost of the machine is greatly lowered.
Description
Technical field
The present invention relates to Biomass Energy Utilization technical field, in particular a kind of mold rapid-replacement biomass flat-die forming machine.
Background technology
Current biomass flat-die die forming machine serious wear hinders a large major obstacle of biomass molding fuel industry development, because mould is placed in biomass flat-die forming machine inside, and conventional molding cavity is closed, this structure is made troubles to the inspection and maintenance of biomass flat-die die forming machine, and limits output.
Summary of the invention
The object of the invention is to overcome the deficiencies in the prior art, provide a kind of mold rapid-replacement biomass flat-die forming machine.
The present invention is achieved by the following technical solutions: a kind of mold rapid-replacement biomass flat-die forming machine, comprise base, motor, gear-box, bearing housing, feed hopper and material storing box, in material storing box, pressure roller is set, rotating shaft and mould, bottom feed box, discharging opening is set, power to be sent in the rotating shaft in material storing box by motor by gear-box and bearing housing, pressure roller is connected with rotating shaft by roller frame, roller frame is cross, its vertical direction center arranges axis hole, shaft hole sleeve is in rotating shaft, its horizontal both sides are roll shaft, pressure roller is arranged on roll shaft, axis of rotation can be rotated around the axis by roller frame band dynamic pressure roller, also comprise mould and die holder, die holder is arranged on bottom material storing box and is positioned at below pressure roller, mould is arranged on die holder and contacts with pressure roller, die holder is divided into two swivel mounts, swivel mount semicircular in shape, swivel mount arranges rotating flange at its circumference knuckle place, bearing housing also arranges flange with material storing box in the position corresponding with rotating flange, rotating flange arranges pin shaft hole, by bearing pin, swivel mount and bearing housing and material storing box are connected and fixed, swivel mount can rotate around bearing pin, mould is vertically diametrically divided into the identical circular dies chunk of two shapes, two circular dies chunks are arranged on two swivel mounts respectively, two circular dies chunks are combined to form full die.
As further improvement of these options, mould is vertically diametrically divided into the fan-shaped shape mould chunk that six shapes are identical, six fan-shaped mould chunks are combined to form full die.
As further improvement of these options, die holder is arranged at the block-shaped mould chunk mounting groove matched of set of molds, for fixed mould position.
As further improvement of these options, shaft coupling is set between motor and gear-box.
As further improvement of these options, arrange rotating shaft fixed mount at material storing box top, rotating shaft fixed mount is yi word pattern, its two ends are fixedly connected with material storing box inwall, centre arranges rigid bearing, and the top of rotating shaft is stretched in rigid bearing, for ensureing the stability of rotating shaft work.
The present invention has the following advantages compared to existing technology:
(1) equipment forming cavity structure is redesigned, adopt combining structure, when not needing Quick overhaul and the replacing that can realize equipment die when splitting equipment body, greatly saving the repair time, improve biomass flat-die forming machine production capacity.
(2) block design is carried out to mould, can be changed for particular mold block when mould weares and teares, and not need to change mold integral, greatly reduce the operating cost of equipment with this.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention.
Fig. 2 is left view of the present invention.
Fig. 3 is die holder structural representation.
Fig. 4 is mould and set of molds block structure schematic diagram.
Fig. 5 is roller frame structural representation.
Fig. 6 is rotating shaft fixed rack structure schematic diagram.
Detailed description of the invention
Elaborate to embodiments of the invention below, the present embodiment is implemented under premised on technical solution of the present invention, give detailed embodiment and concrete operating process, but protection scope of the present invention is not limited to following embodiment.
As shown in Figure 1 to 4, a kind of mould 8 quick-replaceable biomass flat-die forming machine, comprise base 1, motor 9, gear-box 2, bearing housing 3, feed hopper 6 and material storing box 4, pressure roller 5 is set in material storing box 4, rotating shaft 31 and mould 8, bottom feed box, discharging opening is set, power to be sent in the rotating shaft 31 in material storing box 4 by motor 9 by gear-box 2 and bearing housing 3, pressure roller 5 is connected with rotating shaft 31 by roller frame 51, roller frame 51 is in cross, its vertical direction center arranges axis hole 512, axis hole 512 is enclosed within rotating shaft 31, its horizontal both sides are roll shaft 511, pressure roller 5 is arranged on roll shaft 511, rotating shaft 31 is rotated and dynamic pressure roller 5 can be with 31 to rotate around the shaft by roller frame 51, also comprise mould 8 and die holder 7, die holder 7 is arranged on bottom material storing box 4 and is positioned at below pressure roller 5, mould 8 is arranged on die holder 7 and contacts with pressure roller 5, die holder 7 is divided into two swivel mounts 73, swivel mount 73 semicircular in shape, swivel mount 73 arranges rotating flange 74 at its circumference knuckle place, bearing housing 3 and material storing box 4 also arrange flange in the position corresponding with rotating flange 74, rotating flange 74 is arranged pin shaft hole 72, by bearing pin, swivel mount 73 and bearing housing 3 and material storing box 4 are connected and fixed, swivel mount 73 can rotate around bearing pin, mould 8 is vertically diametrically divided into the identical circular dies chunk 81 of two shapes, two circular dies chunks 81 are arranged on two swivel mounts 73 respectively, two circular dies chunks 81 are combined to form full die 8.By by mould 8 and die holder 7 block design, the quick-replaceable to mould 8 can be realized, when needs more mold exchange 8 time, only swivel mount 73 need be spun out, take off in mounting groove the mould chunk 81 needing to change, installing new mould chunk 81, it is time saving and energy saving to operate, improve the operating efficiency of equipment, this outer mold 8 can have many sleeve formings hole dimension or variform mould 8, for switching processing different product fast.
Fan-shaped shape mould chunk 81, six the fan-shaped mould chunks 81 mould 8 being vertically diametrically divided into six shapes identical are combined to form full die 8.Further mould chunk 81 is arranged to six pieces conveniently to retract.
Die holder 7 is arranged at the mould chunk mounting groove 71 of mould chunk 81 mating shapes, for fixed mould 8 position.Mould chunk mounting groove 71 can fix the installation site of each mould chunk 81, is convenient for changing operation, and the position simultaneously also securing mould 8 makes it more firm, support equipment stable conditions.
Shaft coupling 91 is set between motor 9 and gear-box 2.
Arrange rotating shaft fixed mount 10 at material storing box 4 top, rotating shaft fixed mount 10 is in yi word pattern, and its two ends are fixedly connected with material storing box 4 inwall, and centre arranges rigid bearing 101, and the top of rotating shaft 31 is stretched in rigid bearing 101, for ensureing the stability that rotating shaft 31 works.
The foregoing is only preferred embodiment of the present invention, not in order to limit the present invention, all any amendments done within the spirit and principles in the present invention, equivalent replacement and improvement etc., all should be included within protection scope of the present invention.
Claims (5)
1. a mold rapid-replacement biomass flat-die forming machine, comprise base, motor, gear-box, bearing housing, feed hopper and material storing box, in described material storing box, pressure roller is set, rotating shaft and mould, bottom described feed box, discharging opening is set, power to be sent in the rotating shaft in described material storing box by described motor by described gear-box and described bearing housing, it is characterized in that, described pressure roller is connected with described rotating shaft by roller frame, described roller frame is cross, its vertical direction center arranges axis hole, described shaft hole sleeve is in described rotating shaft, its horizontal both sides are roll shaft, described pressure roller is arranged on described roll shaft, described axis of rotation can drive described pressure roller around described axis of rotation by roller frame, also comprise mould and die holder, described die holder is arranged on bottom described material storing box and is positioned at below described pressure roller, described mould is arranged on described die holder and contacts with described pressure roller, described die holder is divided into two swivel mounts, described swivel mount semicircular in shape, described swivel mount arranges rotating flange at its circumference knuckle place, described bearing housing also arranges flange with material storing box in the position corresponding with described rotating flange, described rotating flange arranges pin shaft hole, by bearing pin, described swivel mount and described bearing housing and described material storing box are connected and fixed, described swivel mount can rotate around described bearing pin, described mould is vertically diametrically divided into the identical circular dies chunk of two shapes, described two circular dies chunks are arranged on two described swivel mounts respectively, described two circular dies chunks are combined to form full die.
2. a kind of mold rapid-replacement biomass flat-die forming machine as claimed in claim 1, it is characterized in that, described mould is vertically diametrically divided into the fan-shaped shape mould chunk that six shapes are identical, described six fan-shaped mould chunks are combined to form full die.
3. a kind of mold rapid-replacement biomass flat-die forming machine as claimed in claim 1, is characterized in that, described die holder is arranged at the block-shaped mould chunk mounting groove matched of described set of molds, for fixed mould position.
4. a kind of mold rapid-replacement biomass flat-die forming machine as claimed in claim 1, is characterized in that, between described motor and described gear-box, arrange shaft coupling.
5. a kind of mold rapid-replacement biomass flat-die forming machine as claimed in claim 1, it is characterized in that, at described material storing box top, rotating shaft fixed mount is set, described rotating shaft fixed mount is yi word pattern, its two ends are fixedly connected with described material storing box inwall, centre arranges rigid bearing, and the top of described rotating shaft is stretched in described rigid bearing, for ensureing the stability of rotating shaft work.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410610107.8A CN104369415B (en) | 2014-10-31 | 2014-10-31 | A kind of mold rapid-replacement biomass flat-die forming machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410610107.8A CN104369415B (en) | 2014-10-31 | 2014-10-31 | A kind of mold rapid-replacement biomass flat-die forming machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104369415A true CN104369415A (en) | 2015-02-25 |
| CN104369415B CN104369415B (en) | 2016-04-06 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201410610107.8A Active CN104369415B (en) | 2014-10-31 | 2014-10-31 | A kind of mold rapid-replacement biomass flat-die forming machine |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104943225A (en) * | 2015-05-23 | 2015-09-30 | 安徽省蓝天能源环保科技有限公司 | Efficient and energy-saving biomass forming machine with momentum energy storage structure |
| CN105921074A (en) * | 2016-06-20 | 2016-09-07 | 江苏大学 | Combined straw granulator |
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|---|---|---|---|---|
| CN201969539U (en) * | 2011-02-17 | 2011-09-14 | 山东鸿亿生物燃料有限公司 | Biomass granulator |
| CN202037894U (en) * | 2010-12-29 | 2011-11-16 | 河南省科学院能源研究所有限公司 | Flat die forming machine for biomass fuel |
| CN102275323A (en) * | 2010-06-11 | 2011-12-14 | 滕克禹 | Biomass granule forming method and equipment |
| KR20130046001A (en) * | 2011-10-27 | 2013-05-07 | 해표산업 주식회사 | Pressure roller for pellet molding device |
| DE202013101959U1 (en) * | 2013-05-06 | 2014-07-07 | Dieffenbacher GmbH Maschinen- und Anlagenbau | Flat die for a pelleting press and a pelleting press for the production of pellets |
| CN103921472A (en) * | 2014-04-15 | 2014-07-16 | 吉林大学 | Biomass solidifying and forming combined die capable of being reground or rapidly replaced |
| CN204263596U (en) * | 2014-10-31 | 2015-04-15 | 合肥工业大学 | A kind of mold rapid-replacement biomass flat-die forming machine |
-
2014
- 2014-10-31 CN CN201410610107.8A patent/CN104369415B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102275323A (en) * | 2010-06-11 | 2011-12-14 | 滕克禹 | Biomass granule forming method and equipment |
| CN202037894U (en) * | 2010-12-29 | 2011-11-16 | 河南省科学院能源研究所有限公司 | Flat die forming machine for biomass fuel |
| CN201969539U (en) * | 2011-02-17 | 2011-09-14 | 山东鸿亿生物燃料有限公司 | Biomass granulator |
| KR20130046001A (en) * | 2011-10-27 | 2013-05-07 | 해표산업 주식회사 | Pressure roller for pellet molding device |
| DE202013101959U1 (en) * | 2013-05-06 | 2014-07-07 | Dieffenbacher GmbH Maschinen- und Anlagenbau | Flat die for a pelleting press and a pelleting press for the production of pellets |
| CN103921472A (en) * | 2014-04-15 | 2014-07-16 | 吉林大学 | Biomass solidifying and forming combined die capable of being reground or rapidly replaced |
| CN204263596U (en) * | 2014-10-31 | 2015-04-15 | 合肥工业大学 | A kind of mold rapid-replacement biomass flat-die forming machine |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104943225A (en) * | 2015-05-23 | 2015-09-30 | 安徽省蓝天能源环保科技有限公司 | Efficient and energy-saving biomass forming machine with momentum energy storage structure |
| CN105921074A (en) * | 2016-06-20 | 2016-09-07 | 江苏大学 | Combined straw granulator |
Also Published As
| Publication number | Publication date |
|---|---|
| CN104369415B (en) | 2016-04-06 |
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