CN104345064B - A hole checking device - Google Patents

A hole checking device Download PDF

Info

Publication number
CN104345064B
CN104345064B CN201410016658.1A CN201410016658A CN104345064B CN 104345064 B CN104345064 B CN 104345064B CN 201410016658 A CN201410016658 A CN 201410016658A CN 104345064 B CN104345064 B CN 104345064B
Authority
CN
China
Prior art keywords
hole
image data
candidate
white noise
row
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN201410016658.1A
Other languages
Chinese (zh)
Other versions
CN104345064A (en
Inventor
中尾努
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Toshiba Corp
Original Assignee
Toshiba Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Toshiba Corp filed Critical Toshiba Corp
Publication of CN104345064A publication Critical patent/CN104345064A/en
Application granted granted Critical
Publication of CN104345064B publication Critical patent/CN104345064B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84Systems specially adapted for particular applications
    • G01N21/88Investigating the presence of flaws or contamination
    • G01N21/89Investigating the presence of flaws or contamination in moving material, e.g. running paper or textiles
    • G01N21/892Investigating the presence of flaws or contamination in moving material, e.g. running paper or textiles characterised by the flaw, defect or object feature examined
    • G01N21/894Pinholes

Abstract

The invention provides a hole checking device capable of preventing error detection of holes caused by cosmic-ray mesons. The hole checking device in an embodiment is provided with an image data acquiring part, a hole detection part and a white noise determining part. The image data acquiring part acquires camera image data of an object to be checked. The hole detection part detects zones having luminance exceeding the candidate hole detection threshold in zones having a specified and determined size corresponding to the size of the hole to be detected, from a line of the camera image data having a specified width determined corresponding to the size of the hole to be detected in a direction orthometric to a conveying direction of the object to be detected, and adopts the zones as candidate holes. The white noise determining part determines that the candidate holes detected by the hole detection part as white noise, under the circumstance that the hole detection part detects candidate holes in a certain line of the camera image data, and does not detect candidate holes in a line of the camera image date next to the certain line of the camera image data.

Description

Hole check device
Technical field
Embodiments of the present invention are related to hole check device.
Background technology
In the past, in order to detect the hole produced on steel plate, widely use following method, i.e. illuminating lamp and video camera it Between be configured with the state of the steel plate of check object, the illumination light passed through from the through hole of steel plate, root are shot using camera head Hole is detected according to photographed images.
Prior art literature
Patent document
Patent document 1:Japanese Unexamined Patent Publication 2001-249005 publications
But, in such hole check device, due to cosmic-ray particle(Cosmic Ray Particle)(α is penetrated Line, neutron ray etc.), and the imaging apparatus of CCD, CMOS is affected, in its output signal(Vision signal)In it is random Ground produces spike(spike)White noise(white noise), it is sometimes hole detection signal by the white noise error detection.
The content of the invention
Problem to be solved by this invention is to provide a kind of error detection in the hole for being prevented from causing because of cosmic-ray particle Hole check device.
The hole check device of embodiment, using image data obtained from check object is shot, detects from inspection The light of the opposition side irradiation in the shooting face of object passes through, and thus detecting the through hole produced in check object, possesses figure As data acquisition, hole test section, white noise detection unit.View data obtaining section obtains the image data of check object. Hole test section from check object carry on the orthogonal direction in direction with accordingly determining with the size in the hole of detection Rack 1 row image data in, will have the prescribed level that accordingly determines of size with the hole of detection Each subregion in the middle of have more than candidate hole detection threshold value brightness Subarea detecting be candidate hole.White noise detection unit is examined in hole Survey portion detects 1 row next time of candidate hole and the image data in 1 row in the image data of certain 1 row Image data in be not detected by candidate hole in the case of, the candidate hole that hole test section is detected is judged to white noise Sound.
Description of the drawings
Fig. 1 is to represent the integrally-built figure including the hole check device of an embodiment and the steel plate etc. of check object.
Fig. 2 is the block diagram of the example of the hardware configuration for representing PC.
Fig. 3 is the block diagram of the example of the functional structure for representing PC.
Fig. 4 is the figure of an example for representing image data.
Fig. 5 is to represent 1 scanning(1 row)Image data an example figure.
Fig. 6 is to illustrate white noise being carried out by hole test section and white noise detection unit, causing because of cosmic-ray particle Removal and real hole detection relevant treatment flow chart.
Reference text explanation
1 lighting device
2 video cameras
3PC
4 steel plates
The line of 5 sweep objects
6 through holes
7 rollers
31CPU
32ROM
33RAM
34 storage parts
35 operating portions
36 display parts
37 video camera I/F portions
310 processing units
311 view data obtaining sections
312 hole test sections
313 white noise detection units
320 storage devices
321 image datas
322 candidate hole testing results
Specific embodiment
Below, it is described with reference to the hole check device of an embodiment.
The hole check device of present embodiment is removed in ccd video camera or cmos camera by image procossing(Below Referred to as video camera)Output signal(Vision signal)The white noise caused because of cosmic-ray particle of upper generation, thus prevents hole Error detection.Fig. 1 represents the overall structure including the hole check device of present embodiment and the steel plate etc. of check object.Additionally, Check object is not limited to steel plate, can be right as the inspection of the hole check device of present embodiment using the object of arbitrary tabular As.
Hole check device has the lighting devices such as LED, fluorescent lamp 1(Below it is recited as illumination 1), video camera 2 and be used for The PC3 of real-time image processing.Scene is being checked, as shown in figure 1, being configured with the steel of check object between illumination 1 and video camera 2 In the state of plate 4, the illumination light passed through from the through hole 6 of steel plate 4 is shot using video camera 2.Additionally, by multiple rollers 7 with perseverance Constant speed degree is in Y direction(The length direction of steel plate 4(Carry direction))Upper carrying steel plate 4.
Fig. 2 illustrates the hardware configuration example of PC3.PC3 is the information processor such as common PC, possess CPU31, ROM32, RAM33, storage part 34, operating portion 35, display part 36 and video camera I/F portions 37.
CPU31 by will be stored in ROM32, storage part 34 in base program launch to be performed to unite in RAM33 The action of each several part of one control PC3.In addition, CPU31 by will be stored in ROM32, storage part 34 in application program exist Launch to be performed to realize each function part described later in RAM33.
Various programs, set information performed by ROM32 storage CPU31.RAM33 is the main storage means of PC3, is additionally operable to Temporarily store the image data from video camera 2.
Storage part 34 is HDD(Hard Disk Drive)Deng auxilary unit, the various journeys performed by CPU31 are stored Sequence, set information.In addition, storage part 34 also stores result of image procossing described later etc..
Operating portion 35 is the input equipments such as keyboard, mouse, and the operation input accepted from the user of PC3 is exported to CPU31.It is aobvious Show that portion 36 is LCD(Liquid Crystal Display)Deng display device, word, image are shown according to the control of CPU31 Deng.In addition, video camera I/F portions 37 receive the vision signal from video camera 2, CPU31 is transmitted the data to.
Then, the functional structure of PC3 is illustrated.Fig. 3 is the block diagram of the functional structure example for representing PC3.As shown in the drawing, PC3 possesses view data obtaining section 311, hole test section 312, white noise detection unit 313, is as by CPU31 and main storage portion Processing unit 310 that RAM33 is constituted and application program co-operating are come the function part realized.In addition, data handled by each several part, Result is stored in storage device 320(RAM33 or storage part 34)In.
View data obtaining section 311 obtains successively the image data from video camera 2 via video camera I/F portions 37 321, and save it in storage device 320.
Hole test section 312 based on image data 321 in storage device 320 is stored in, carry out candidate hole detection, Removal of white noise etc. is processed.The testing result in candidate hole(Candidate hole testing result 322)In being stored in storage device 320.
Whether testing result of the white noise detection unit 313 based on hole test section 312, judge the candidate hole for detecting as white noise Sound.
In the hole check device of the present embodiment for constituting as described above, the vision signal from video camera 2 is defeated Enter PC3.In PC3, by view data obtaining section 311, using from the two dimension shown in the vision signal as Fig. 4 of video camera 2 Image, by its data(Image data 321)In being stored in storage device 320.Taken the photograph using one-dimensional CCD as video camera 2 Camera or one-dimensional, cmos video camera(Line sensor(line sensor))In the case of, video camera 2 with towards Y direction carry Steel plate 4 shift action accordingly successively scan steel plate 4 X-direction(The width of steel plate 4)1 row.In addition, The view data obtaining section 311 of PC3 obtains successively the one dimensional image data that video camera 2 is scanned every time, and saves it in storage In equipment 320.Hole test section 312 and white noise detection unit 313 obtain the shooting figure of 1 row whenever view data obtaining section 311 During as data 321, respective process is performed successively.
Fig. 5 is 1 row in X-direction(It is suitable with the line shown in the reference 5 in Fig. 1)Image data 321 An example.Additionally, in Figure 5, corresponding to the position of the X-direction shown in Fig. 1, the longitudinal axis is each position to the position on transverse axis The brightness at place.In the present embodiment, the grade of brightness is 256 grades of gray scales, will be with more than hole detection threshold value(For example, 50)'s The part of brightness is used as candidate hole.In the diagram, the part that the subregion of black is shown as to illustrate is candidate hole.Additionally, in figure In 4, the candidate hole of white noise is denoted as by reference A, the candidate hole in real hole is denoted as by reference B.
Additionally, transporting velocity and detection of sweep speed when line sensor is scanned to the surface of plate 4 according to steel plate 4 Hole size and determine.Here, when the hole of 1mm is detected, so that the width of 1 behavior 0.5mm in image data 321 Mode be scanned.In the present example, the width that cancellate 1 subregion is 0.5mm is shown as in Fig. 5.In addition, with regard to shooting The brightness shown in each 1 subregion in view data 321, will form the pixel value of certain position of the pixel group of each 1 subregion As the brightness of 1 subregion(Typical value)Or using mean value as the brightness.
Then, the detailed content of the process of hole test section 312 and white noise detection unit 313 is illustrated.Fig. 6 is illustrated by hole Removal that test section 312 and white noise detection unit 313 are carried out, white noise causing because of cosmic-ray particle and real The flow chart of the relevant treatment of the detection in hole.
First, the retrieval candidate of hole test section 312 hole(Step S101).Here, the image data preserved in PC3 321 1 scan data(The data of 1 row of X-direction)In detect with exceed hole detection threshold value(Such as 50)It is bright The part of degree(The part of 1 subregion in Fig. 4)In the case of(It is in step s 102 yes), the part is identified as into candidate Hole.In the case where being not detected by becoming the part in candidate hole(It is in step s 102 no), to image data 321 Y direction(It is suitable with the carrying direction of steel plate 4)Next reverse line implements a series of process shown in the figure.
If here, detect candidate hole, hole test section 312 is by the position coordinates in the candidate hole for now detecting(xn, yn) It is stored in storage device 320 as candidate hole testing result 322(Step S103).
Then, hole test section 312 is in the image data 321 for scanning next time(The image data of next line, The image data of 1 row of X-direction scan in the case of using one-dimensional ccd video camera next time obtained from)In, enter one Step retrieval candidate hole.Here, the next line from image data 321, retrieval is with the brightness more than hole detection threshold value Candidate hole(Step S104).
Here, being not detected by becoming the part with the brightness more than hole detection threshold value in candidate hole(1 subregion) In the case of(It is no in step S105), the position coordinates that white noise detection unit 313 will be arrived by last Scanning Detction (xn, yn)Candidate hole be judged to white noise, based on the result of determination, hole test section 312 is removed from image data 321 should Candidate hole(Step S106).
On the other hand, there is the part with the brightness more than hole detection threshold value(1 subregion)In the case of(In step S105 is yes), hole test section 312 is by the position coordinates in the candidate hole for now detecting(xN+1, yN+1)Tie as the detection of candidate hole Really 322 it is stored in storage device 320(Step S107).
In addition, white noise detection unit 313 further implements white noise according to following conditions judging(Step S108).
(1)In ︱ xn-xN+1︱ > white noise decision contents(Here, such as degree of 5 subregions(About 2.5mm))When(In step It is yes in S108), white noise detection unit 313 is by position coordinates(xn, yn)Candidate hole be judged to white noise, based on judgement knot Really, hole test section 312 removes the candidate hole from image data 321(Step S106).
(2)In ︱ xn-xN+1During ︱≤white noise decision content(It is no in step S108), white noise detection unit 313 is by position Coordinate(xn, yn)Candidate hole be judged to real hole(Step S109).Now, hole test section 312 using corresponding candidate hole as Real hole, keeps image data 321 constant.
In addition, the Y direction to image data 321(It is suitable with the carrying direction of steel plate 4)Reverse next line Later row, carries out successively the process of the above(Step S101~S109).
It is logical using the white noise caused because of cosmic-ray particle in the judgement in white noise described above and real hole The characteristics of often discontinuously occurring in the Y-axis direction, the characteristics of X-direction does not also occur several times and in real hole(Here For more than 1mm)In the case of the candidate hole that detects must be in 3 subregions(Here is 1.5mm)The characteristics of continuous etc., as above institute Stating carries out like that the differentiation of white noise and real hole.
Image procossing according to more than, is able to detect that the white noise caused because of cosmic-ray particle and removes it, from And the precision of hole detection can be improved.
More than, although embodiments of the present invention are illustrated, but the embodiment is used as example, is not used in restriction invention Scope.In addition, its new embodiment can be implemented in other various modes, can be in the scope of the objective without departing from invention Inside carry out various omissions, displacement, change.The embodiment and its deformation are included in the scope of invention, objective, and are included in In the range of the invention recorded with claims is equal to.

Claims (6)

1. a kind of hole check device, using image data obtained from check object is shot, detects taking the photograph from check object The light of the opposition side irradiation of image planes passes through, thus detecting the through hole produced in check object, it is characterised in that
Possess:
View data obtaining section, obtains the image data of the check object;
Hole test section, from the check object carry on the orthogonal direction in direction with relative with the size in the hole of detection Should be in the image data of 1 row of Rack that determines of ground, by with accordingly determining with the size in the hole of detection The Subarea detecting in the middle of each subregion of prescribed level with the brightness more than candidate hole detection threshold value is candidate hole;And
White noise detection unit, candidate hole is detected and in 1 row in the hole test section in the image data of certain 1 row Image data lower 1 row image data in be not detected by candidate hole in the case of, by the hole test section The candidate hole for detecting is judged to white noise.
2. hole check device according to claim 1, it is characterised in that
The white noise detection unit the hole test section detect in the image data of certain 1 row the first candidate hole and In the case of detecting the second candidate hole in the image data of lower 1 row of the image data of 1 row, by described One candidate hole and the second candidate hole set respectively in the position on the orthogonal direction in direction of carrying with the check object For xnAnd xn+1, meeting
︱ xn-xn+1︱ > white noise decision contents
Condition when, the first candidate hole is judged to into white noise, when such condition is unsatisfactory for, by first candidate Hole is judged to hole.
3. hole check device according to claim 1 and 2, it is characterised in that
The hole test section removes the subregion for being judged as the candidate hole of white noise from the image data.
4. hole check device according to claim 1 and 2, it is characterised in that
In the case where the camera head for shooting the check object is the camera head using one-dimensional picture pick-up device,
Described image data acquisition is obtained and shoots image data obtained from 1 row successively,
The hole test section and the white noise detection unit obtain the shooting figure of 1 row whenever described image data acquisition During as data, implement the process of the hole test section and the white noise detection unit successively respectively.
5. hole check device according to claim 4, it is characterised in that
The camera head is ccd video camera or cmos camera.
6. hole check device according to claim 1 and 2, it is characterised in that
Also have:
Lighting device, to the face irradiation light of the side of the check object;And
Camera head, from the face of the check object opposite side check object is shot.
CN201410016658.1A 2013-07-23 2014-01-14 A hole checking device Active CN104345064B (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP2013152950A JP6104745B2 (en) 2013-07-23 2013-07-23 Hole inspection device
JP2013-152950 2013-07-23

Publications (2)

Publication Number Publication Date
CN104345064A CN104345064A (en) 2015-02-11
CN104345064B true CN104345064B (en) 2017-04-12

Family

ID=52486501

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201410016658.1A Active CN104345064B (en) 2013-07-23 2014-01-14 A hole checking device

Country Status (4)

Country Link
JP (1) JP6104745B2 (en)
KR (1) KR101604528B1 (en)
CN (1) CN104345064B (en)
TW (1) TWI477732B (en)

Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP3279645A4 (en) * 2015-03-31 2018-09-26 Nisshin Steel Co., Ltd. Device for examining surface defect in hot-dipped steel plate, and method for examining surface defect
US9841512B2 (en) 2015-05-14 2017-12-12 Kla-Tencor Corporation System and method for reducing radiation-induced false counts in an inspection system
JP6600543B2 (en) * 2015-12-04 2019-10-30 花王株式会社 Method for manufacturing absorbent article
CN111689218B (en) * 2020-06-04 2021-11-05 九江学院 Product emptying method and system, mobile terminal and storage medium

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2002365226A (en) * 2001-06-04 2002-12-18 Hamamatsu Photonics Kk Pin hole detector
CN201138332Y (en) * 2008-01-10 2008-10-22 武汉钢铁(集团)公司 On-line detecting device for pore on steel board
DE102008012533A1 (en) * 2008-03-04 2009-09-10 INPRO Innovationsgesellschaft für fortgeschrittene Produktionssysteme in der Fahrzeugindustrie mbH Surface defect and/or internal defect testing method for connected component, involves strongly cooling droplets of water spray by steep temperature gradients, and homogenously and convectively exciting water spray for thermography
CN101545870A (en) * 2009-04-30 2009-09-30 湖南通源机电科技有限公司 High-speed automatic detector of microscopic pinhole defect in chromium plate film
CN101887026A (en) * 2009-05-13 2010-11-17 日本麦可罗尼克斯股份有限公司 Non-lighting inspection apparatus
JP2012107936A (en) * 2010-11-16 2012-06-07 Toyo Kohan Co Ltd Surface inspection method and apparatus for perforated plate

Family Cites Families (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP3751660B2 (en) * 1995-06-15 2006-03-01 浜松ホトニクス株式会社 Regular pattern defect inspection system
JP2001085487A (en) 1999-09-09 2001-03-30 Toshiba Corp Method of detecting hole pattern and hole pattern detector, and method of measuring hole area at hole center, and device for measuring area of hole at the hole center
JP2001249005A (en) 2000-03-06 2001-09-14 Toshiba Corp Hole detector
JP2001343331A (en) * 2000-05-31 2001-12-14 Nkk Corp System and method for inspecting defect
KR100879342B1 (en) 2002-05-29 2009-01-19 주식회사 포스코 Through hole detection apparatus of moving works
US20060291716A1 (en) 2005-06-28 2006-12-28 Janakiraman Vaidyanathan Thermal imaging and laser scanning systems and methods for determining the location and angular orientation of a hole with an obstructed opening residing on a surface of an article
JP4450776B2 (en) * 2005-07-22 2010-04-14 株式会社日立ハイテクノロジーズ Defect inspection method and appearance inspection apparatus
TWI454656B (en) * 2007-08-19 2014-10-01 Camtek Ltd Depth measurement of narrow holes
TWI402495B (en) * 2007-10-05 2013-07-21 Hitachi Int Electric Inc Three-dimensional measuring device
US7821647B2 (en) * 2008-02-21 2010-10-26 Corning Incorporated Apparatus and method for measuring surface topography of an object
TW201326737A (en) * 2011-12-30 2013-07-01 Metal Ind Res & Dev Ct Measuring system and method for morphology of hole surface

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2002365226A (en) * 2001-06-04 2002-12-18 Hamamatsu Photonics Kk Pin hole detector
CN201138332Y (en) * 2008-01-10 2008-10-22 武汉钢铁(集团)公司 On-line detecting device for pore on steel board
DE102008012533A1 (en) * 2008-03-04 2009-09-10 INPRO Innovationsgesellschaft für fortgeschrittene Produktionssysteme in der Fahrzeugindustrie mbH Surface defect and/or internal defect testing method for connected component, involves strongly cooling droplets of water spray by steep temperature gradients, and homogenously and convectively exciting water spray for thermography
CN101545870A (en) * 2009-04-30 2009-09-30 湖南通源机电科技有限公司 High-speed automatic detector of microscopic pinhole defect in chromium plate film
CN101887026A (en) * 2009-05-13 2010-11-17 日本麦可罗尼克斯股份有限公司 Non-lighting inspection apparatus
JP2012107936A (en) * 2010-11-16 2012-06-07 Toyo Kohan Co Ltd Surface inspection method and apparatus for perforated plate

Also Published As

Publication number Publication date
KR101604528B1 (en) 2016-03-17
JP2015021948A (en) 2015-02-02
CN104345064A (en) 2015-02-11
TWI477732B (en) 2015-03-21
JP6104745B2 (en) 2017-03-29
TW201504591A (en) 2015-02-01
KR20150011748A (en) 2015-02-02

Similar Documents

Publication Publication Date Title
CN107315011B (en) Image processing apparatus, image processing method, and storage medium
CN104345064B (en) A hole checking device
JP5086970B2 (en) Wood appearance inspection device, wood appearance inspection method
JP2003244521A (en) Information processing method and apparatus, and recording medium
US10429317B2 (en) Optical device for detecting an internal flaw of a transparent substrate and method for the same
JP2006010392A (en) Through hole measuring system, method, and through hole measuring program
JP2008041749A (en) Device for inspecting image defect
JP2006090921A (en) Visual examination device, threshold determining method visual examination method and program for functionalizing computer as visual examination device
JP4581424B2 (en) Appearance inspection method and image processing apparatus
JP2009236760A (en) Image detection device and inspection apparatus
JP6482589B2 (en) Camera calibration device
KR101126759B1 (en) Method of teaching for electronic parts information in chip mounter
JP2016212488A (en) Inspection system, inspection method, program, and storage medium
CN110801208B (en) Tooth crack detection method and system
JP2005189167A (en) Bridge inspection device of cap
JP2006050356A (en) Image processing method and inspection apparatus
JP2017166855A (en) Detection device, method, and program
JP5402182B2 (en) Appearance inspection method and appearance inspection apparatus
JP2008011005A (en) Defect inspection method and program of image sensor
JP3915753B2 (en) Image detection device
JP2008224562A (en) System, method and program for inspecting foreign substance
JP4720742B2 (en) Material flow rate measuring method and material flow rate measuring device
JP2004045245A (en) Edge detection method
JP2005092471A (en) Image processing device
JP2002216112A (en) Dot printing inspection device and method

Legal Events

Date Code Title Description
C06 Publication
PB01 Publication
C10 Entry into substantive examination
SE01 Entry into force of request for substantive examination
GR01 Patent grant
GR01 Patent grant