CN104313608B - Environment-friendly aluminum cleaning agent and preparation method thereof - Google Patents

Environment-friendly aluminum cleaning agent and preparation method thereof Download PDF

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Publication number
CN104313608B
CN104313608B CN201410438356.3A CN201410438356A CN104313608B CN 104313608 B CN104313608 B CN 104313608B CN 201410438356 A CN201410438356 A CN 201410438356A CN 104313608 B CN104313608 B CN 104313608B
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Prior art keywords
acid
cleaning agent
agent
environment
mixture
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CN104313608A (en
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易传贵
刘永
史鸿威
陈东风
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State Grid Corp of China SGCC
Pinggao Group Co Ltd
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State Grid Corp of China SGCC
Pinggao Group Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23GCLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
    • C23G1/00Cleaning or pickling metallic material with solutions or molten salts
    • C23G1/02Cleaning or pickling metallic material with solutions or molten salts with acid solutions
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23GCLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
    • C23G1/00Cleaning or pickling metallic material with solutions or molten salts
    • C23G1/02Cleaning or pickling metallic material with solutions or molten salts with acid solutions
    • C23G1/12Light metals
    • C23G1/125Light metals aluminium

Abstract

The invention discloses an environment-friendly aluminum cleaning agent and a preparation method thereof. The cleaning agent is composed of the following components in percentage by weight: 20% to 25% of inorganic acid, 10% to 20% of organic acid, 10% to 18% of surfactant, 8% to 15% of osmotic agent, 6% to 18% of emulsifier, 2% to 8% of antifoaming agent, 5% to 8% of complexing agent, and 25% to 30% of water. In the provided cleaning agent, the using amount of hydrochloric acid, sulfuric acid, and nitric acid is reduced, the aluminum parts are washed by medium-strong acids and organic acids, and the cleaning agent has a very good oil stain and rust removing ability. The cleaning agent is acidic, the pH value of the cleaning agent is 2.1 to 5.6, and the cleaning agent can well remove the oxide scale on the aluminum surface. Because the acidity of the organic acids is weak, the over-corrosion on work tools and acid volatilization, which can harm the workers' health, are effectively avoided, and the cleaning effect is not influenced at the same time. Moreover the adopted organic acids are easy to decompose, and thus the cleaning agent is environment-friendly.

Description

A kind of environment-friendly type aluminum material cleaning agent and preparation method thereof
Technical field
The invention belongs to aluminium cleaning technique field, and in particular to a kind of environment-friendly type aluminum material cleaning agent, also relates to one Plant the preparation method of environment-friendly type aluminum material cleaning agent.
Background technology
Aluminium alloy is due to having that density is little, specific strength is high, good heat conductivity, be easy to the many merits such as processing and forming, in material Material engineering aspect is widely used.During the use of aluminium alloy, different use environments is for example alkaline, acid, neutral Solution and marine environment etc. all can cause the corrosion of aluminium alloy;And conventional anti-corrosive treatment method has surface spraying paint, powder End spraying, anodic oxidation and differential arc oxidation etc..State in realization anti-corrosion treatment, coating film layer before be intended to aluminium workpiece surface It is carried out processing, the quality of cleaning quality directly affects performance and the quality of subsequent film.In prior art, all have both at home and abroad The patent of aluminum component abluent aspect and article, common for alkaline cleaner, and acidic cleaner is mainly based on industrial three acid.Often Substantial amounts of industrial three acid that rule abluent contains, such as sulphuric acid, nitric acid and hydrochloric acid, in use because the volatilization etc. of acid solution is right The healthy and safe of operator produces a very large impact;And easily cause the excessive erosion of workpiece when cleaning workpiece, thus making Become great economic loss.
Society now, people are to the healthy and safe of itself and more and more stronger to the protective awareness of environment, conventional surface Abluent contains factor harmful and that environment is adversely affected so that its application is subject to certain restrictions due to it, Therefore, study a kind of aluminum cleaning agent of novel environment friendly to have great importance.
Content of the invention
It is an object of the invention to provide a kind of environment-friendly type aluminum material cleaning agent, solve industrial three strong acid in existing aluminum material cleaning agent Too high levels, threaten operator safety and the problem easily causing workpiece excessive erosion.
Second object of the present invention is to provide a kind of preparation method of environment-friendly type aluminum material cleaning agent.
In order to realize object above, the technical solution adopted in the present invention is:A kind of environment-friendly type aluminum material cleaning agent, by following The group of mass percent is grouped into:Mineral acid 20%~25%, organic acid 10%~20%, surfactant 10%~18%, Penetrating agent 8%~15%, emulsifying agent 6%~18%, defoamer 2~8%, chelating agent 5%~8%, water 25%~30%.
Described aluminium includes aluminum, aluminium alloy and other alumina-base materials.
Described mineral acid is phosphoric acid, hydrochloric acid, sulphuric acid, any one or more in Fluohydric acid..
Described mineral acid is hydrochloric acid, sulphuric acid, any one or two kinds of mixture with phosphoric acid in Fluohydric acid..
Mass concentration >=85% of described phosphoric acid.The mass concentration of described hydrochloric acid is 36%~38%.The matter of described sulphuric acid Amount concentration is 95%~98%.Mass concentration >=40% of described Fluohydric acid..
Described organic acid is lactic acid, succinic acid, phytic acid, any one or more in glacial acetic acid.
Described surfactant is NPE, OPEO, succinate sodium salt, lauryl Any one or more in imidazolinium betaine amphoteric surfactant.
Described succinate sodium salt is fatty alcohol-polyoxyethylene ether sulfosuccinate disodium salt (AESS).
Described penetrating agent is fatty alcohol-polyoxyethylene ether, butyl glycol ether, any one or more in propandiol butyl ether.
Described emulsifying agent is alkylphenol polyoxyethylene.
Described defoamer is butyl ether.
Described chelating agent is trisodium citrate, sodium potassium tartrate tetrahydrate, any in disodiumedetate (EDTA-2Na) One or more.
A kind of preparation method of above-mentioned environment-friendly type aluminum material cleaning agent, comprises the following steps:
1) take mineral acid, after dilute with water, add organic acid, stir, obtain mixture A;
2) take surfactant, penetrating agent, emulsifying agent, defoamer mix homogeneously, obtain mixture B;
3) mixture B is added in mixture A, stir, add chelating agent, and add the remaining water of formula ratio, mix After closing uniformly, obtain final product.
The using method of the environment-friendly type aluminum material cleaning agent of the present embodiment, is that aluminum component to be cleaned is impregnated into gained abluent In, and soak 3~5min at normal temperatures.Aluminum component after cleaning after distilled water flushing, gained aluminium workpiece surface study of water film distribution Uniformly, no greasy residues, and aluminium workpiece surface color is aluminium true qualities.
The environment-friendly type aluminum material cleaning agent of the present invention, using mineral acid, organic acid, surfactant, penetrating agent, emulsifying agent, Defoamer, chelating agent and water are compounded, and using more organic acid and organic surface active agent, decrease the use of industrial three acid Amount, is carried out to aluminum component using middle strong acid and organic acid, has good degreasing and rust cleaning ability;Gained abluent is in acid Property, pH value is 2.1~5.6, can remove the oxide skin of aluminium workpiece surface well;The organic acid acidity being adopted is weaker, is ensureing On the basis of cleaning performance, effectively avoid the impact that workers ' health is produced safely of volatilizing of workpiece excessive erosion and acid, One line operator's personal safety health is protected, it is preferably minimized to the adverse effect of environment simultaneously;Due to adopting Organic acid is degradable, and this abluent is environmentally friendly abluent, and environmental conservation is played a positive role.
Mineral acid, organic acid are first mixed to obtain mixture A by the preparation method of the environment-friendly type aluminum material cleaning agent of the present invention, will Surfactant, penetrating agent, emulsifying agent, defoamer mix to obtain mixture B, then by mixture B add mixture B in, finally plus Enter chelating agent and water, the method makes each component fully dissolve and mixes, avoid the concentration ladder leading to because of mixing to greatest extent Degree and precipitation, gained abluent is in acidity, and pH value is 2.1~5.6, can remove the oxide skin of aluminium workpiece surface well, have good Good degreasing and rust cleaning ability;On the basis of ensureing cleaning performance, effectively avoid waving of workpiece excessive erosion and acid Send out the impact that workers ' health is produced safely so that line operator's personal safety health is protected, simultaneously by it to ring The adverse effect in border is preferably minimized;The method process is simple, easy to operate, low cost, it is easy to automatically control, is suitable for extensive work Industry metaplasia is produced.
Specific embodiment
With reference to specific embodiment, the present invention is further illustrated.
Embodiment 1
The environment-friendly type aluminum material cleaning agent of the present embodiment, is grouped into by the group of following mass percent:
The preparation method of the environment-friendly type aluminum material cleaning agent of the present embodiment, comprises the following steps:
1) take phosphoric acid to mix with Fluohydric acid., after being diluted uniformly with distilled water, add phytic acid and lactic acid, stir, Obtain mixture A;
2) NPE of formula ratio, lauryl imidazolinium betaine amphoteric surfactant, propylene glycol are taken Butyl ether, alkylphenol polyoxyethylene OP-10, butyl ether mix homogeneously, obtain mixture B;
3) mixture B is added in mixture A, be stirring evenly and then adding into trisodium citrate, the EDTA-2Na of formula ratio, and Add the remaining distilled water of formula ratio, after mix homogeneously, obtain final product.
The using method of the environment-friendly type aluminum material cleaning agent of the present embodiment, is that aluminum component to be cleaned is impregnated into gained abluent In, and soak 3min at normal temperatures., after distilled water flushing, gained aluminium workpiece surface study of water film distribution is equal for aluminum component after cleaning Even, no greasy residues, and aluminium workpiece surface color is aluminium true qualities.
Embodiment 2
The environment-friendly type aluminum material cleaning agent of the present embodiment, is grouped into by the group of following mass percent:
The preparation method of the environment-friendly type aluminum material cleaning agent of the present embodiment, comprises the following steps:
1) take phosphoric acid and mixed in hydrochloric acid, after being diluted uniformly with distilled water, add succinic acid, stir, obtain mixing Thing A;
2) OPEO of formula ratio, butyl glycol ether, propandiol butyl ether, alkylphenol polyoxyethylene are taken OP-10, butyl ether mix homogeneously, obtain mixture B;
3) mixture B is added in mixture A, be stirring evenly and then adding into the sodium potassium tartrate tetrahydrate of formula ratio, and add formula Measure remaining distilled water, after mix homogeneously, obtain final product.
The using method of the environment-friendly type aluminum material cleaning agent of the present embodiment, is that aluminum component to be cleaned is impregnated into gained abluent In, and soak 4min at normal temperatures., after distilled water flushing, gained aluminium workpiece surface study of water film distribution is equal for aluminum component after cleaning Even, no greasy residues, and aluminium workpiece surface color is aluminium true qualities.
Embodiment 3
The environment-friendly type aluminum material cleaning agent of the present embodiment, is grouped into by the group of following mass percent:
The preparation method of the environment-friendly type aluminum material cleaning agent of the present embodiment, comprises the following steps:
1) take phosphoric acid to mix with sulphuric acid, after being diluted uniformly with distilled water, add glacial acetic acid, stir, obtain mixing Thing A;
2) the lauryl imidazolinium betaine amphoteric surfactant of formula ratio, fatty alcohol-polyoxyethylene ether AEO-9, alkane are taken Base phenol polyethenoxy ether OP-10, butyl ether mix homogeneously, obtain mixture B;
3) mixture B is added in mixture A, be stirring evenly and then adding into the EDTA-2Na of formula ratio, and add formula ratio Remaining distilled water, after mix homogeneously, obtains final product.
The using method of the environment-friendly type aluminum material cleaning agent of the present embodiment, is that aluminum component to be cleaned is impregnated into gained abluent In, and soak 5min at normal temperatures., after distilled water flushing, gained aluminium workpiece surface study of water film distribution is equal for aluminum component after cleaning Even, no greasy residues, and aluminium workpiece surface color is aluminium true qualities.
Embodiment 4
The environment-friendly type aluminum material cleaning agent of the present embodiment, is grouped into by the group of following mass percent:
The preparation method of the environment-friendly type aluminum material cleaning agent of the present embodiment, comprises the following steps:
1) take phosphoric acid and sulphuric acid, mixed in hydrochloric acid, after being diluted uniformly with distilled water, add lactic acid, succinic acid, ice second Acid, stirs, and obtains mixture A;
2) the fatty alcohol-polyoxyethylene ether sulfosuccinate disodium salt of formula ratio, butyl glycol ether, alkyl phenol polyoxy are taken Vinyl Ether OP-10, butyl ether mix homogeneously, obtain mixture B;
3) mixture B is added in mixture A, be stirring evenly and then adding into the trisodium citrate of formula ratio, and add formula Measure remaining distilled water, after mix homogeneously, obtain final product.
The using method of the environment-friendly type aluminum material cleaning agent of the present embodiment, is that aluminum component to be cleaned is impregnated into gained abluent In, and soak 3min at normal temperatures., after distilled water flushing, gained aluminium workpiece surface study of water film distribution is equal for aluminum component after cleaning Even, no greasy residues, and aluminium workpiece surface color is aluminium true qualities.
Embodiment 5
The environment-friendly type aluminum material cleaning agent of the present embodiment, is grouped into by the group of following mass percent:
The preparation method of the environment-friendly type aluminum material cleaning agent of the present embodiment, comprises the following steps:
1) take phosphoric acid to mix with sulphuric acid, Fluohydric acid., after being diluted uniformly with distilled water, add lactic acid, stir, obtain Mixture A;
2) NPE of formula ratio, OPEO, lauryl imidazolinium betaine both sexes are taken Surfactant, butyl glycol ether, alkylphenol polyoxyethylene OP-10, butyl ether mix homogeneously, obtain mixture B;
3) mixture B is added in mixture A, be stirring evenly and then adding into the trisodium citrate of formula ratio, sodium potassium tartrate tetrahydrate, EDTA-2Na, and add the remaining distilled water of formula ratio, after mix homogeneously, obtain final product.
The using method of the environment-friendly type aluminum material cleaning agent of the present embodiment, is that aluminum component to be cleaned is impregnated into gained abluent In, and soak 4min at normal temperatures., after distilled water flushing, gained aluminium workpiece surface study of water film distribution is equal for aluminum component after cleaning Even, no greasy residues, and aluminium workpiece surface color is aluminium true qualities.
Embodiment 6
The environment-friendly type aluminum material cleaning agent of the present embodiment, is grouped into by the group of following mass percent:
The preparation method of the environment-friendly type aluminum material cleaning agent of the present embodiment, comprises the following steps:
1) take phosphoric acid to mix with hydrochloric acid, Fluohydric acid., after being diluted uniformly with distilled water, add phytic acid, lactic acid, fourth two Acid, glacial acetic acid, stir, obtain mixture A;
2) OPEO of formula ratio, fatty alcohol-polyoxyethylene ether AEO-9, butyl glycol ether, propylene glycol are taken Butyl ether, alkylphenol polyoxyethylene OP-10, butyl ether mix homogeneously, obtain mixture B;
3) mixture B is added in mixture A, be stirring evenly and then adding into the sodium potassium tartrate tetrahydrate of formula ratio, and add formula Measure remaining distilled water, after mix homogeneously, obtain final product.
The using method of the environment-friendly type aluminum material cleaning agent of the present embodiment, is that aluminum component to be cleaned is impregnated into gained abluent In, and soak 5min at normal temperatures., after distilled water flushing, gained aluminium workpiece surface study of water film distribution is equal for aluminum component after cleaning Even, no greasy residues, and aluminium workpiece surface color is aluminium true qualities.
Embodiment 7
The environment-friendly type aluminum material cleaning agent of the present embodiment, is grouped into by the group of following mass percent:
The preparation method of the environment-friendly type aluminum material cleaning agent of the present embodiment, comprises the following steps:
1) take phosphoric acid to mix with Fluohydric acid., after being diluted uniformly with distilled water, add phytic acid, stir, obtain mixing Thing A;
2) NPE of formula ratio, OPEO, fatty alcohol-polyoxyethylene ether sulfo group amber are taken Amber acid esters disodium salt, lauryl imidazolinium betaine amphoteric surfactant, butyl glycol ether, alkylphenol polyoxyethylene OP- 10th, butyl ether mix homogeneously, obtains mixture B;
3) mixture B is added in mixture A, be stirring evenly and then adding into the sodium potassium tartrate tetrahydrate of formula ratio, and add formula Measure remaining distilled water, after mix homogeneously, obtain final product.
The using method of the environment-friendly type aluminum material cleaning agent of the present embodiment, is that aluminum component to be cleaned is impregnated into gained abluent In, and soak 3min at normal temperatures., after distilled water flushing, gained aluminium workpiece surface study of water film distribution is equal for aluminum component after cleaning Even, no greasy residues, and aluminium workpiece surface color is aluminium true qualities.
Embodiment 8
The environment-friendly type aluminum material cleaning agent of the present embodiment, is grouped into by the group of following mass percent:
The preparation method of the environment-friendly type aluminum material cleaning agent of the present embodiment, comprises the following steps:
1) take phosphoric acid to mix with Fluohydric acid., sulphuric acid, after being diluted uniformly with distilled water, add phytic acid, lactic acid, stirring is all Even, obtain mixture A;
2) NPE of formula ratio, OPEO, fatty alcohol-polyoxyethylene ether sulfo group amber are taken Amber acid esters disodium salt, propandiol butyl ether, alkylphenol polyoxyethylene OP-10, butyl ether mix homogeneously, obtain mixture B;
3) mixture B is added in mixture A, is stirring evenly and then adding into sodium potassium tartrate tetrahydrate, the trisodium citrate of formula ratio, And add the remaining distilled water of formula ratio, after mix homogeneously, obtain final product.
The using method of the environment-friendly type aluminum material cleaning agent of the present embodiment, is that aluminum component to be cleaned is impregnated into gained abluent In, and soak 3min at normal temperatures., after distilled water flushing, aluminium workpiece surface index is as shown in table 1 below for aluminum component after cleaning.
Table 1 adopts aluminium workpiece surface testing result after the cleaning of embodiment 8 gained abluent
Embodiment 9
The environment-friendly type aluminum material cleaning agent of the present embodiment, is grouped into by the group of following mass percent:
The preparation method of the environment-friendly type aluminum material cleaning agent of the present embodiment, comprises the following steps:
1) take phosphoric acid and Fluohydric acid., sulphuric acid, mixed in hydrochloric acid, after dilute uniformly with distilled water, addition phytic acid, lactic acid, Succinic acid, stirs, and obtains mixture A;
2) NPE of formula ratio, OPEO, fatty alcohol-polyoxyethylene ether sulfo group amber are taken Amber acid esters disodium salt, lauryl imidazolinium betaine amphoteric surfactant, butyl glycol ether, propandiol butyl ether, alkyl phenol gather Oxygen vinyl Ether OP-10, butyl ether mix homogeneously, obtain mixture B;
3) mixture B is added in mixture A, be stirring evenly and then adding into the sodium potassium tartrate tetrahydrate of formula ratio, trisodium citrate, Disodium EDTA (EDTA-2Na), and add the remaining distilled water of formula ratio, after mix homogeneously, obtain final product.
The using method of the environment-friendly type aluminum material cleaning agent of the present embodiment, is that aluminum component to be cleaned is impregnated into gained abluent In, and soak 5min at normal temperatures., after distilled water flushing, aluminium workpiece surface index is as shown in table 2 below for aluminum component after cleaning.
Table 2 adopts aluminium workpiece surface testing result after the cleaning of embodiment 9 gained abluent
Test event Performance
Aluminium workpiece surface Glossy, in matrix true qualities, surface moisture film is continuously uninterrupted, no greasy residues
Cleaning speed Aluminum component can get clean surface using giant once flushing after soaking

Claims (3)

1. a kind of environment-friendly type aluminum material cleaning agent it is characterised in that:It is grouped into by the group of following mass percent:Mineral acid 20%~ 25%th, organic acid 10%~20%, surfactant 10%~18%, penetrating agent 8%~15%, emulsifying agent 6%~18%, defoamer 2~ 8%th, chelating agent 5%~8%, water 25%~30%;Wherein, described organic acid be lactic acid, succinic acid, phytic acid, any one in glacial acetic acid Plant or multiple;Described surfactant is NPE, OPEO, succinate sodium salt, Laurel Any one or more in base imidazolinium betaine amphoteric surfactant;Described chelating agent is trisodium citrate, tartaric acid Any one or more in potassium sodium, disodiumedetate;Described mineral acid is phosphoric acid, hydrochloric acid, sulphuric acid, in Fluohydric acid. Any one or more;Described penetrating agent is fatty alcohol-polyoxyethylene ether, butyl glycol ether, any one in propandiol butyl ether Or it is multiple;Described emulsifying agent is alkylphenol polyoxyethylene;Described defoamer is butyl ether.
2. environment-friendly type aluminum material cleaning agent according to claim 1 it is characterised in that:Described mineral acid is hydrochloric acid, sulphuric acid, hydrogen Any one in fluoric acid or two kinds of mixture with phosphoric acid.
3. a kind of preparation method of the environment-friendly type aluminum material cleaning agent as described in claim 1 it is characterised in that:Including following step Suddenly:
1)Take mineral acid, after dilute with water, add organic acid, stir, obtain mixture A;
2)Take surfactant, penetrating agent, emulsifying agent, defoamer mix homogeneously, obtain mixture B;
3)Mixture B is added in mixture A, stirs, add chelating agent, and add the remaining water of formula ratio, mixing After uniformly, obtain final product.
CN201410438356.3A 2014-08-29 2014-08-29 Environment-friendly aluminum cleaning agent and preparation method thereof Active CN104313608B (en)

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