CN104308100A - Zinc ingot forming device - Google Patents
Zinc ingot forming device Download PDFInfo
- Publication number
- CN104308100A CN104308100A CN201410560436.6A CN201410560436A CN104308100A CN 104308100 A CN104308100 A CN 104308100A CN 201410560436 A CN201410560436 A CN 201410560436A CN 104308100 A CN104308100 A CN 104308100A
- Authority
- CN
- China
- Prior art keywords
- zinc ingot
- mould
- shaped device
- ingot metal
- metal shaped
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D9/00—Machines or plants for casting ingots
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D7/00—Casting ingots, e.g. from ferrous metals
- B22D7/005—Casting ingots, e.g. from ferrous metals from non-ferrous metals
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacture And Refinement Of Metals (AREA)
Abstract
The invention discloses a zinc ingot forming device which comprises a casting mechanism and a forming mechanism. The casting mechanism comprises a base and a barrel, the barrel is arranged above the base, a first pipeline which extends to the forming mechanism is arranged on the front side of the barrel, and a second pipeline which extends to a smelting furnace is arranged on the upper side of the barrel; the forming mechanism comprises an arc-shaped rail and a plurality of molds, the arc-shaped rail is arranged on the ground, and the molds are arranged in the arc-shaped rail; pressure sensors which correspond to the molds are arranged on the arc-shaped rail; photoelectric paired tubes are further arranged on the arc-shaped rail and respectively correspond to the first mold and the last mold, and a block piece capable of blocking the photoelectric paired tubes is arranged on the first pipeline. The zinc ingot forming device has the advantages that the labor intensity can be reduced for operators, the production efficiency can be improved, the zinc ingot forming device can be operated under unattended conditions, wastage of liquid zinc can be prevented, and the cost can be saved.
Description
Technical field
The present invention relates to non-ferrous metal metallurgy apparatus field, particularly a kind of zinc ingot metal shaped device.
Background technology
Zinc ingot metal is mainly used in diecasting alloys, battery industry, dyeing industry, pharmaceutical sector, rubber industry, chemical industry etc.Zinc mainly melts by the ingot casting process of zinc, by pouring device by solution casting in mould, thus form zinc ingot metal.Existing zinc is first transported to the place of casting die after being melted down usually with go-cart, then unloads zinc liquid in mould, thus, extremely consumes the muscle power of operating personnel; In addition, some casting ingot process are also had all to be completed by manual operations, namely zinc liquid is delivered to after in mould by pouring device at every turn, need by hand the efferent duct of pouring device to be moved in next mould, and in casting cycle, also need operating personnel to guard, not only waste time and energy, also make production efficiency low.
Summary of the invention
The object of the invention is to overcome the above-mentioned deficiency of prior art and provide a kind of structure simple, unmanned, time saving and energy saving zinc ingot metal shaped device.
Technical scheme of the present invention is: a kind of zinc ingot metal shaped device, comprise casting mechanism and shaping mechanism, described casting mechanism comprises base and is located at the charging basket above base, the front side of described charging basket is provided with the first pipeline extending to shaping mechanism, and the top of described charging basket is provided with the second pipe extending to smelting furnace; Described shaping mechanism forms with several moulds be located in arc track by being located at ground arc track; Described arc track is respectively provided with pressure sensor in the position being positioned at mould corresponding; With the arc track of first mould and last mould opposite position on be also respectively equipped with photoelectric tube, described first pipeline is provided with the catch that can block photoelectric tube.
Further, described base is provided with motor, and the output shaft of motor is connected with the rotating shaft in the middle part of charging basket, and the side of motor is provided with encoder.
Further, the side of described casting mechanism is provided with electric cabinet, the surface of described electric cabinet is provided with display, power switch, button and alarm, and the inside of described electric cabinet is provided with the controller be connected with motor, pressure sensor, photoelectric tube, display, button and alarm respectively.
Further, be provided with the groove identical with number of molds in described arc track, described mould is placed in groove.
Further, the central angle between adjacent two of described groove is 15 ° ~ 45 °.
Further, described mould is trapezoidal shape, and the both sides of mould are provided with handle, and the quantity of handle is four.
Further, described charging basket and rotating shaft are linked into an integrated entity by welding manner.
Further, the quantity of described mould is 2 ~ 10.
Further, described base is made up of base plate and support plate, and base plate and support plate are rectangular slab, and support plate is fixed on base plate by column, and the upside of support plate is provided with bearing, and bearing is for setting up charging basket.
Further, the below of support plate is located at by described motor, and the output shaft of motor is connected with the rotating shaft of charging basket through support plate.
The present invention compared with prior art has following features:
(1) casting mechanism and shaping mechanism are fitted together, form a streamline, and zinc liquid is poured in each mould by casting mechanism automatically, need not manual operation be passed through, both reduce the labour intensity of operating personnel, and enhanced productivity again, and structure is simple, with low cost;
(2) by pressure sensor, photoelectric tube, encoder, motor and alarm, motor can be made to operate voluntarily, control without the need to operating personnel, reach unmanned;
(3) by pressure sensor, accurate control has been carried out to the zinc liquid measure of casting, thus has avoided the waste of zinc liquid, saved cost.
Accompanying drawing explanation
Fig. 1 is the structural representation of the embodiment of the present invention.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, detailed construction of the present invention is further described.
As shown in Figure 1: a kind of zinc ingot metal shaped device, comprise casting mechanism and shaping mechanism, the charging basket 2 that casting mechanism comprises base 1 and is located at above base 1, the front side of charging basket 2 is provided with the first pipeline 3 extending to shaping mechanism, and the top of charging basket 2 is provided with the second pipe 4 extending to smelting furnace; Shaping mechanism forms with several moulds 6 be located in arc track 5 by being located at ground arc track 5, and base 1 is provided with motor 7, and the output shaft of motor 7 is connected with the rotating shaft 21 in the middle part of charging basket 2.Casting mechanism and shaping mechanism fit together by the present embodiment, form a streamline, and zinc liquid is poured in each mould 6 by motor 7 by casting mechanism automatically, need not pass through manual operation, both reduced the labour intensity of operating personnel, enhanced productivity again.
Particularly, base 1 is made up of base plate 11 and support plate 12, base plate 11 and support plate 12 are rectangular slab, support plate 12 is fixed on base plate 11 by four columns 13, and the upside of support plate 12 is provided with two bearings 14, and bearing 14 is for setting up charging basket 2, the below of support plate 12 is located at by motor 7, the output shaft of motor 7 is connected with the rotating shaft 21 of charging basket 2 through support plate 12, and charging basket 2 and rotating shaft 21 are linked into an integrated entity by welding manner, and motor 7 drives charging basket 2 to rotate by rotating shaft 21.
Arc track 5 is respectively provided with pressure sensor (figure does not indicate) being arranged in the corresponding position of mould 6, and pressure sensor injects the real-time pressure value of zinc liquid for measuring.With the arc track 5 of first mould 6 and last mould 6 opposite position on be also respectively equipped with photoelectric tube 51, the first pipeline 3 is provided with the catch 31 that can block photoelectric tube 51.Block by catch 31 detection and localization that photoelectric tube 51 can complete the first pipeline, thus realize the detection in motor 7 pairs of initial sum final positions.
The side of motor 7 is provided with encoder 8, accurately locates for the angle turned over the first pipeline 3.
The side of casting mechanism is provided with electric cabinet (not shown), the surface of electric cabinet is provided with display, power switch, button and alarm, and the inside of electric cabinet is provided with the controller be connected with motor 7, pressure sensor, photoelectric tube 51, display, button and alarm respectively.Display is for showing the real-time pressure value and target pressure value of injecting zinc liquid in mould 6; Button is for controlling the start and stop of motor 7 and carrying out pressure parameter setting.
Be provided with the groove (not shown) identical with mould 6 quantity in arc track 5, the central angle often between adjacent two grooves is 30 °.Mould 6 is placed in groove, and the mould 6 in the present embodiment has 7.Zinc casting ingot, in trapezoidal shape, can be trapezoid block by mould 6; The both sides of mould 6 are provided with four handles 61, after mould 6 ingot casting completes, hold handle 61 and are poured out by mould, arrange four handles 61 and can carry out two people and operate simultaneously.
Operation principle of the present invention is: power-on switch, Offered target force value, and starter motor 7 carries out zero testing, when motor 7 drives charging basket 2 to rotate clockwise, when making the first pipeline 3 move to first mould 6, catch 31 on first pipeline 3 blocks photoelectric tube 51, motor 7 is out of service, controller controls the pump housing and starts fluid injection, zinc liquid pumps in charging basket 2 through second pipe 4 by the pump housing by smelting furnace, pump in mould 6 through the first pipeline 3 again, when zinc liquid to be implanted reaches target pressure value, signal is transferred to controller by pressure sensor, controller then controls motor 7 and rotates counterclockwise, the rotation number of turns being controlled motor 7 by encoder 8 makes the first pipeline 3 rotate 30 °, now the first pipeline 3 moves to next mould, continue to repeat above-mentioned steps, after treating that 7 moulds 6 are all cast, alarm starts to pipe, alert 7 moulds are all cast complete.In whole operation, operating personnel can wait at the scene, until next step operation is carried out at scene of can arriving after alarm equipment alarm, thus achieve unmanned, both saved the working time of operating personnel, turn improved operating efficiency, also accurate control had been carried out to the zinc liquid measure of casting simultaneously, avoid the waste of zinc liquid, save cost.
Claims (10)
1. a zinc ingot metal shaped device, it is characterized in that: comprise casting mechanism and shaping mechanism, described casting mechanism comprises base and is located at the charging basket above base, the front side of described charging basket is provided with the first pipeline extending to shaping mechanism, and the top of described charging basket is provided with the second pipe extending to smelting furnace; Described shaping mechanism forms with several moulds be located in arc track by being located at ground arc track; Described arc track is respectively provided with pressure sensor in the position being positioned at mould corresponding; With the arc track of first mould and last mould opposite position on be also respectively equipped with photoelectric tube, described first pipeline is provided with the catch that can block photoelectric tube.
2. zinc ingot metal shaped device according to claim 1, is characterized in that: described base is provided with motor, the output shaft of motor is connected with the rotating shaft in the middle part of charging basket, and the side of motor is provided with encoder.
3. zinc ingot metal shaped device according to claim 2, it is characterized in that: the side of described casting mechanism is provided with electric cabinet, the surface of described electric cabinet is provided with display, power switch, button and alarm, and the inside of described electric cabinet is provided with the controller be connected with motor, pressure sensor, photoelectric tube, display, button and alarm respectively.
4. zinc ingot metal shaped device according to claim 3, it is characterized in that: be provided with the groove identical with number of molds in described arc track, described mould is placed in groove.
5. zinc ingot metal shaped device according to claim 4, is characterized in that: the central angle between adjacent two of described groove is 15 ° ~ 45 °.
6. the zinc ingot metal shaped device according to any one of claim 1 ~ 5, is characterized in that: described mould is trapezoidal shape, and the both sides of mould are provided with handle, and the quantity of handle is four.
7. the zinc ingot metal shaped device according to any one of claim 1 ~ 5, is characterized in that: described charging basket and rotating shaft are linked into an integrated entity by welding manner.
8. the zinc ingot metal shaped device according to any one of claim 1 ~ 5, is characterized in that: the quantity of described mould is 2 ~ 10.
9. the zinc ingot metal shaped device according to any one of claim 1 ~ 5, it is characterized in that: described base is made up of base plate and support plate, base plate and support plate are rectangular slab, and support plate is fixed on base plate by column, the upside of support plate is provided with bearing, and bearing is for setting up charging basket.
10. the zinc ingot metal shaped device according to any one of claim 1 ~ 5, is characterized in that: the below of support plate is located at by described motor, and the output shaft of motor is connected with the rotating shaft of charging basket through support plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410560436.6A CN104308100A (en) | 2014-10-19 | 2014-10-19 | Zinc ingot forming device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410560436.6A CN104308100A (en) | 2014-10-19 | 2014-10-19 | Zinc ingot forming device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN104308100A true CN104308100A (en) | 2015-01-28 |
Family
ID=52363489
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410560436.6A Pending CN104308100A (en) | 2014-10-19 | 2014-10-19 | Zinc ingot forming device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN104308100A (en) |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH11342463A (en) * | 1998-05-29 | 1999-12-14 | Naoki Maru | Method and device for automatic pouring molten metal into mold |
| WO2004098813A2 (en) * | 2003-05-05 | 2004-11-18 | Outokumpu Oyj | Aluminum ingot casting machine |
| CN102078959A (en) * | 2010-12-17 | 2011-06-01 | 中南大学 | Method for preventing overflow generated in artificial lead and calcium alloy pouring process and device thereof |
| CN103212699A (en) * | 2013-04-02 | 2013-07-24 | 云南锡业机械制造有限责任公司 | Disc type fixed mould continuous automatic casting machine |
| CN103658617A (en) * | 2013-11-26 | 2014-03-26 | 潘高峰 | Rotary casting device |
| CN103658619A (en) * | 2013-12-28 | 2014-03-26 | 衢州乐创节能科技有限公司 | Automatic molten steel pouring device |
-
2014
- 2014-10-19 CN CN201410560436.6A patent/CN104308100A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH11342463A (en) * | 1998-05-29 | 1999-12-14 | Naoki Maru | Method and device for automatic pouring molten metal into mold |
| WO2004098813A2 (en) * | 2003-05-05 | 2004-11-18 | Outokumpu Oyj | Aluminum ingot casting machine |
| CN102078959A (en) * | 2010-12-17 | 2011-06-01 | 中南大学 | Method for preventing overflow generated in artificial lead and calcium alloy pouring process and device thereof |
| CN103212699A (en) * | 2013-04-02 | 2013-07-24 | 云南锡业机械制造有限责任公司 | Disc type fixed mould continuous automatic casting machine |
| CN103658617A (en) * | 2013-11-26 | 2014-03-26 | 潘高峰 | Rotary casting device |
| CN103658619A (en) * | 2013-12-28 | 2014-03-26 | 衢州乐创节能科技有限公司 | Automatic molten steel pouring device |
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| C06 | Publication | ||
| PB01 | Publication | ||
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| C02 | Deemed withdrawal of patent application after publication (patent law 2001) | ||
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Application publication date: 20150128 |