CN103212699A - Disc type fixed mould continuous automatic casting machine - Google Patents
Disc type fixed mould continuous automatic casting machine Download PDFInfo
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- CN103212699A CN103212699A CN2013101133190A CN201310113319A CN103212699A CN 103212699 A CN103212699 A CN 103212699A CN 2013101133190 A CN2013101133190 A CN 2013101133190A CN 201310113319 A CN201310113319 A CN 201310113319A CN 103212699 A CN103212699 A CN 103212699A
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Abstract
The invention relates to a disc type fixed mould continuous automatic casting machine; the casting machine comprises an internal rotary disc (7) and an external rotary disc (2) which have the same center of rotation, an ingot mould disc arranged at the inner side of the external rotary disc, a group of fixed casting moulds (3) evenly arranged on the ingot mould disc in a radial way, and a group of ejection devices (17); and the ejection devices (17) are respectively arranged at the bottoms of the fixed casting moulds and used for ejecting ingot blanks (13). The disc type fixed mould continuous automatic casting machine not only does not reduce the casting efficiency, but also guarantees that the produced ingot blanks not to have tiny corrugation on the surfaces; and the obtained ingot blanks are good in appearance quality.
Description
Technical field
The present invention relates to the continuous automatic casting equipment technical field of metal, be specially the continuous automatic casting equipment of disc type.
Background technology
The continuous automatic casting equipment of existing disc type metal all adopts casting gate to fix, and the mold disk rotatablely moves, and continuously the mold that is arranged on the mold disk is cast one by one.For guaranteeing the efficient of casting, the molten metal that casts in the mold is that the cooling limit demoulding is solidified on the limit in mold disk rotary movement, adopt this method, the cooling of solidifying of molten metal is carried out at the volley, in when cooling since the mold disk rotatablely move can not accomplish steadily absolute, the ingot blank surface that cooling obtains is tiny corrugated, has a strong impact on the presentation quality of ingot blank.
Summary of the invention
The objective of the invention is to solve above-mentioned the deficiencies in the prior art, a kind of casting efficient, good continuous automatic casting machine of disc type cover half of ingot blank presentation quality that the ingot blank surface of production does not have tiny ripple again, obtains of neither reducing is provided.
Purpose of the present invention is achieved through the following technical solutions:
The continuous automatic casting machine of disc type cover half, include inner rotary table and the outer rotary table with identical centre of gyration, the ingot mould disk concentric that is arranged at the outer rotary table inboard with inner rotary table, be the radial one group of stationary die that is evenly arranged on the ingot mould disk, be installed on one group of jacking system that is used for the jack-up ingot blank of each stationary die bottom respectively; Inner rotary table and outer rotary table rotate and direction of rotation by the synchronous batch (-type) of the control of inner rotary table transmission device and outer rotary table transmission device respectively; Inner rotary table is provided with the liquation temporary storage box, the liquation temporary storage box is provided with the molten metal inlet pipe, the liquid outlet of liquation temporary storage box is provided with the quantitative control device of control molten metal flow, and quantitative control device is connected with the casting pipeline, and by the pipeline of casting to the stationary die liquation of casting; The cantilever that stretches to stationary die also is installed on inner rotary table, be equipped with on top, cantilever outer end the ingot blank in the stationary die to be taken out and be placed into first on the outer rotary table and get the ingot manipulator, the bottom, outer end of cantilever also is equipped with the demoulding hammer that knocks jacking system, and cantilever staggers with the position that is provided with of casting pipeline.
The quantity of stationary die of the present invention is odd number.The inner rotary table transmission device is connected with same motor with the outer rotary table transmission device.Outside outer rotary table, also be provided with the conveying mechanism of carrying ingot blank, between outer rotary table and conveying mechanism, be provided with and ingot blank is transferred to second on the conveying mechanism from outer rotary table gets the ingot manipulator.
When adopting the present invention to produce ingot blank, the mold disk maintains static, and the casting pipeline rotates with the rotation of inner rotary table, has realized that mold maintains static, casting gate rotates to the stationary die production model of direct casting one by one.Because mold is motionless, the cooling of solidifying of molten metal is finished in inactive state, and the ingot blank surface that obtains of therefore casting can not produce tiny ripple, and smooth surface is bright, presentation quality is good.Carry out direct casting to stationary die one by one because casting gate rotates continuously, still kept higher production efficiency.Molten metal in the stationary die of order casting solidifies cooling in regular turn and forms ingot blank, the cantilever that rotates with inner rotary table turns to by the stationary die that has formed ingot blank in proper order, demoulding hammer knocks the jacking system of each stationary die bottom in regular turn, with the ingot blank jack-up in the stationary die, first gets the ingot manipulator takes out and is placed into first-class the waiting of outer rotary table and transport with being about to ingot blank.
Description of drawings
Fig. 1 is a facade structures schematic diagram of the present invention;
Fig. 2 is the vertical view of Fig. 1.
Among the figure, 1. outer rotary table transmission device; 2. outer rotary table; 3. stationary die; 4. casting pipeline; 5. feed tube; 6. inner rotary table transmission device; 7. inner rotary table; 8. liquation temporary storage box; 9. quantitative control device; 10. stripper apparatus; 11. first gets the ingot manipulator; 12. second gets the ingot manipulator; 13. ingot blank; 14. conveying mechanism; 15. cantilever; 16. demoulding hammer; 17. jacking system; 18. motor.
The specific embodiment
The present invention will be further described below in conjunction with accompanying drawing.
The continuous automatic casting machine of disc type cover half as shown in Figure 1 and Figure 2, the ingot mould disk concentric that include inner rotary table 7 and outer rotary table 2, is arranged at outer rotary table 2 inboards with inner rotary table 7 with identical centre of gyration, be the radial one group of stationary die 3 that is evenly arranged on the ingot mould disk, be installed on one group of jacking system 17 that is used for jack-up ingot blank 13 of each stationary die 3 bottom respectively.Inner rotary table transmission device 6 connects with inner rotary table 7, and outer rotary table transmission device 1 connects with outer rotary table 2, and inner rotary table transmission device 6 and outer rotary table transmission device 1 can connect with same motor 18, also can connect motor separately respectively.Realize that by motor-driven outer rotary table transmission device 1 and inner rotary table transmission device 6 the reverse sync batch (-type) of inner rotary table 7 and outer rotary table 6 rotates.Inner rotary table 7 is provided with liquation temporary storage box 8, liquation temporary storage box 8 is provided with feed tube 5, the liquid outlet of liquation temporary storage box 8 is provided with the quantitative control device 9 of control molten metal flow, and quantitative control device 9 is connected with casting pipeline 4, and passes through casting pipeline 4 to stationary die 3 casting liquations.The cantilever 15 that stretches to stationary die also is installed on inner rotary table 7, be equipped with on top, cantilever outer end the ingot blank in the stationary die 13 to be taken out and be placed into first on the outer rotary table 2 and get ingot manipulator 11, the bottom, outer end of cantilever 15 also is equipped with the demoulding hammer 16 that knocks jacking system 17, cantilever 15 is arranged with casting pipeline 4 staggered certain angles, in order to avoid interfere mutually.In the arranged outside of outer rotary table 2 conveying mechanism 14 of carrying ingot blank is arranged, get ingot manipulator 12 by second and ingot blank 13 temporary on the outer rotary table 2 is transferred on the conveying mechanism 14 transports.
When the present invention works, molten metal constantly flows into liquation temporary storage box 8 through feed tube 5, and make the casting of metals liquid that remains a constant volume in the liquation temporary storage box at work, quantitative control device 9 under the liquation temporary storage box is the clearance-type working method, promptly realize feeding and disconnected liquid, and it is equal to control the Metal Melting liquid measure that flows to 4 li in casting pipeline each time, in the process of every casting one ingot blank of casting pipeline, inner rotary table 7 and outer rotary table 2 equal transfixions, and stripper apparatus 10 is deviate from an ingot also chilled ingot blank of before having cast, allows first to get the ingot manipulator and take out, and puts on the outer rotary table 2, then second get the ingot manipulator and get next ingot blank from outer rotary table, be put on the conveying mechanism 14 and transport, when promptly accomplishing to cast an ingot, the demoulding one ingot, take out an ingot and pendulum on outer rotary table, and take an ingot away from outer rotary table.After the casting cycle of an ingot blank is finished, stop after the angle of inner rotary table 7 and the adjacent stationary die 3 of outer rotary table 2 while backwards rotation, drive casting pipeline 4 in the time of the inner rotary table rotation, cantilever and stripper apparatus 10 and first are got 11 rotations of ingot manipulator, stop after rotateing in place, next ingot blank begins to cast, the demoulding of stripper apparatus 10 bottoms hammer 16 knocks the jacking system 17 of stationary die bottom downwards simultaneously, with 13 jack-up of the ingot blank in the stationary die, ingot blank that has solidified cooling of the demoulding, take out an ingot blank and pendulum on outer rotary table, and get the ingot manipulator by second and take an ingot blank away from outer rotary table and be put into conveying mechanism 14 and transport.So repeat inner rotary table 7 and outer rotary table 2 reverse synchronous rotations at intermittence, casting, the demoulding, get ingot, realize the continuous automatic casting production of disc type cover half ingot blank.Adopt the working method of inner rotary table and synchronous backwards rotation of outer rotary table and direct casting, get ingot manipulator 11 when the ingot blank that turns to the taking-up of a certain position is being placed on the outer rotary table 7 for fear of first, with also be not transported to the stacking that overlaps of ingot blank on the conveying mechanism 14, avoid mechanism to interfere, the quantity of stationary die must be set to odd number.
Claims (4)
1. the continuous automatic casting machine of disc type cover half, it is characterized in that, include inner rotary table (7) and the outer rotary table (2) with identical centre of gyration, the ingot mould disk concentric that is arranged at outer rotary table (2) inboard with inner rotary table (7), be the radial one group of stationary die (3) that is evenly arranged on the ingot mould disk, be installed on one group of jacking system (17) that is used for jack-up ingot blank (13) of each stationary die (3) bottom respectively; Inner rotary table and outer rotary table rotate and direction of rotation by the synchronous batch (-type) of the control of inner rotary table transmission device (6) and outer rotary table transmission device (1) respectively; Inner rotary table (7) is provided with liquation temporary storage box (8), liquation temporary storage box (8) is provided with molten metal inlet pipe (5), the liquid outlet of liquation temporary storage box (8) is provided with the quantitative control device (9) of control molten metal flow, quantitative control device (9) is connected with casting pipeline (4), and passes through casting pipeline (4) to stationary die (3) casting liquation; The cantilever (15) that stretches to stationary die also is installed on inner rotary table (7), be equipped with on top, cantilever outer end and the ingot blank in the stationary die (13) can be taken out and be placed into first on the outer rotary table (2) and get ingot manipulator (11), the bottom, outer end of cantilever (15) also is equipped with the demoulding hammer (16) that knocks jacking system (17), and cantilever (15) staggers with the position that is provided with of casting pipeline (4).
2. the continuous automatic casting machine of disc type cover half according to claim 1 is characterized in that the quantity of stationary die (3) is odd number.
3. the continuous automatic casting machine of disc type cover half according to claim 1 is characterized in that, inner rotary table transmission device (6) is connected with same motor (18) with outer rotary table transmission device (1).
4. according to claim 1 or the continuous automatic casting machine of 2 or 3 described disc type cover half, it is characterized in that, outside outer rotary table (2), also be provided with the conveying mechanism (14) of carrying ingot blank, between outer rotary table (2) and conveying mechanism (14), be provided with and ingot blank (13) is transferred to second on the conveying mechanism from outer rotary table gets ingot manipulator (12).
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CN201310113319.0A CN103212699B (en) | 2013-04-02 | 2013-04-02 | Disc type fixed mould continuous automatic casting machine |
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CN201310113319.0A CN103212699B (en) | 2013-04-02 | 2013-04-02 | Disc type fixed mould continuous automatic casting machine |
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Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104308100A (en) * | 2014-10-19 | 2015-01-28 | 耒阳市诚松有色金属再生有限公司 | Zinc ingot forming device |
CN104325097A (en) * | 2014-10-19 | 2015-02-04 | 耒阳市诚松有色金属再生有限公司 | Zinc-ingot forming device |
CN108788029A (en) * | 2018-07-30 | 2018-11-13 | 广东新生环保科技股份有限公司 | A kind of lead pig device for automatically molding |
CN109482826A (en) * | 2018-12-28 | 2019-03-19 | 宁夏铸源机械制造有限公司 | Produce the rotary automatic casting equipment of calcium carbide |
CN109604543A (en) * | 2018-12-28 | 2019-04-12 | 宁夏铸源机械制造有限公司 | Casting calcium carbide material synchronizes breaking revolution casting equipment |
CN110170622A (en) * | 2019-06-24 | 2019-08-27 | 辽宁工程技术大学 | Cast iron forming transmission equipment |
CN113231607A (en) * | 2021-06-29 | 2021-08-10 | 云南省机械研究设计院 | Automatic production line for zinc alloy ingots |
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EP2015880A1 (en) * | 2006-05-04 | 2009-01-21 | Outotec Oyj | Method and equipment for cooling anodes |
WO2009106689A1 (en) * | 2008-02-29 | 2009-09-03 | Outotec Oyj | Method and equipment for casting anodes |
CN102814470A (en) * | 2011-06-10 | 2012-12-12 | 沈阳铝镁设计研究院有限公司 | Liquid aluminum casting device and casting method |
CN203155961U (en) * | 2013-04-02 | 2013-08-28 | 云南锡业机械制造有限责任公司 | Disc type fixed mould continuous automatic casting machine |
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2013
- 2013-04-02 CN CN201310113319.0A patent/CN103212699B/en active Active
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
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EP2015880A1 (en) * | 2006-05-04 | 2009-01-21 | Outotec Oyj | Method and equipment for cooling anodes |
EP2015880A4 (en) * | 2006-05-04 | 2010-05-19 | Outotec Oyj | Method and equipment for cooling anodes |
WO2009106689A1 (en) * | 2008-02-29 | 2009-09-03 | Outotec Oyj | Method and equipment for casting anodes |
CN102814470A (en) * | 2011-06-10 | 2012-12-12 | 沈阳铝镁设计研究院有限公司 | Liquid aluminum casting device and casting method |
CN203155961U (en) * | 2013-04-02 | 2013-08-28 | 云南锡业机械制造有限责任公司 | Disc type fixed mould continuous automatic casting machine |
Cited By (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104308100A (en) * | 2014-10-19 | 2015-01-28 | 耒阳市诚松有色金属再生有限公司 | Zinc ingot forming device |
CN104325097A (en) * | 2014-10-19 | 2015-02-04 | 耒阳市诚松有色金属再生有限公司 | Zinc-ingot forming device |
CN108788029A (en) * | 2018-07-30 | 2018-11-13 | 广东新生环保科技股份有限公司 | A kind of lead pig device for automatically molding |
CN108788029B (en) * | 2018-07-30 | 2024-04-30 | 广东新生环保科技股份有限公司 | Automatic lead ingot forming device |
CN109482826A (en) * | 2018-12-28 | 2019-03-19 | 宁夏铸源机械制造有限公司 | Produce the rotary automatic casting equipment of calcium carbide |
CN109604543A (en) * | 2018-12-28 | 2019-04-12 | 宁夏铸源机械制造有限公司 | Casting calcium carbide material synchronizes breaking revolution casting equipment |
CN109604543B (en) * | 2018-12-28 | 2024-01-26 | 宁夏铸源机械制造有限公司 | Casting carbide material synchronous crushing type rotary casting equipment |
CN109482826B (en) * | 2018-12-28 | 2024-01-30 | 宁夏铸源机械制造有限公司 | Rotary automatic casting equipment for producing calcium carbide |
CN110170622A (en) * | 2019-06-24 | 2019-08-27 | 辽宁工程技术大学 | Cast iron forming transmission equipment |
CN113231607A (en) * | 2021-06-29 | 2021-08-10 | 云南省机械研究设计院 | Automatic production line for zinc alloy ingots |
CN113231607B (en) * | 2021-06-29 | 2024-05-28 | 中国机械总院集团云南分院有限公司 | Zinc alloy ingot automatic production line |
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