CN101704095A - Automatic casting machine for sidewards pouring gravity metal - Google Patents
Automatic casting machine for sidewards pouring gravity metal Download PDFInfo
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- CN101704095A CN101704095A CN200910112795A CN200910112795A CN101704095A CN 101704095 A CN101704095 A CN 101704095A CN 200910112795 A CN200910112795 A CN 200910112795A CN 200910112795 A CN200910112795 A CN 200910112795A CN 101704095 A CN101704095 A CN 101704095A
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- oil cylinder
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- casting ladle
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Abstract
The invention discloses an automatic casting machine for sidewards pouring a gravity metal, relating to casting equipment. The invention provides an automatic casting machine for sidewards pouring a gravity metal, which has controllable casting speed, high production efficiency and high casting quality. The casting machine is provided with a working board, a mechanical arm, a side pouring casting assembly and a mould mounting mechanism, wherein the working board is provided with a body, a turntable and a rotating oil cylinder; the turntable and the rotating oil cylinder are arranged on the body; the body of the rotating oil cylinder is hinged on the body; the mandril end of the rotating oil cylinder is hinged on the mechanical arm; the mechanical arm is arranged on the turntable of the working board; and the side pouring casting assembly and the mould mounting mechanism are arranged on the mechanical arm. The side pouring casting assembly is provided with a side pouring stand, a pouring ladle assembly, a pouring ladle cleaning device and a pouring ladle position regulating mechanism.
Description
Technical field
The present invention relates to a kind of Casting Equipment, especially relate to a kind of automatic casting machine for sidewards pouring gravity metal.
Background technology
On casting industry, the pouring technology difficulty of gravitational casting is greater than the casting process difficulty of conventional cast, and this is that volume is little, complex-shaped, in light weight because the foundry goods that gravitational casting is produced is many based on smallclothes.Fast because of copper water cooling speed in the casting, in case the temperature of copper water reduces, its flowability is with regard to variation, and reaction wanted fast when this just required to operate, and wanted could guarantee the casting quality accurately, flexibly.If casting rate is slow, then may cause when making some complicated workpiece (as: tap), copper water can't flow full each chamber and produce useless part.If the excessive velocities of casting then may cause gas or other impurity in the copper water in time to overflow or to discharge, and at flaws such as product surface generation pores.In order to make different workpiece, it is different that different stage casting rates requires, and this artificial pouring procedure is difficult to satisfy the cast requirement of complex-shaped workpieces (as: tap), and casting quality is difficult to guarantee.Common in producing at present is Dumpage type with adopting maximum pouring procedures, and method is hand teeming, and labour intensity is big, and productivity ratio is low, difficult quality guarantee.
Notification number provides a kind of gravity force casting machine for the patent of invention of CN1513627, comprise Working gantry, the casting workbench, metal die, the dislocation roller devices of mould, Working gantry is a closed-in construction, one frame that is fixedly clamped that is used for clamping mold is set above it, what clamp adjustable shelf and clamp cylinder can be the casting workbench adjustable shelf that the center spins upside down along pivot also, connect a cylinder below the adjustable shelf, the other end of Working gantry fixedly installs the cooling casing of a band cooling frame cylinder, and the bottom of cooling casing fixedly installs an agitator that is used to stir mold cooling water that has a motor.
Notification number provides a kind of gravity force casting machine for the utility model patent of CN2741700, comprise the anchor clamps, releasing agent cylinder, the support that are provided with on workbench, the workbench, be arranged on the Worktable control device on the support, the electric cabinet of the workbench anchor clamps control device that cooperates with Worktable control device, the above-mentioned Worktable control device of control and workbench anchor clamps control device etc., it is characterized in that: workbench is 20 with horizontal plane angle A and spends to 80 and spend when being in the casting station.
Summary of the invention
The object of the present invention is to provide a kind of poring rate, production efficiency height, automatic casting machine for sidewards pouring gravity metal that casting quality is high controlled.
The present invention is provided with work board, mechanical arm, side and waters pourable component and mould installing mechanism; The work board is provided with body, rotating disk and rotary oil cylinder, rotating disk and rotary oil cylinder are located on the body, the cylinder body of rotary oil cylinder is hinged on the body, the push rod end of rotary oil cylinder is hinged on the mechanical arm, mechanical arm is installed on the rotating disk of work board, and side waters pourable component and the mould installing mechanism all is fixed on the mechanical arm.
Described side waters that pourable component is provided with preferably that side is watered frame, watered pack assembly, casting ladle cleaning device and casting ladle position adjusting mechanism; Wherein side is watered on the body that frame is located at the work board, waters pack assembly and is provided with casting ladle and advances oil cylinder, water bag support, guide rail, cast steel spoon, casting ladle rotational fuel tank, tooth bar, transition gear and sector gear; Casting ladle advances oil cylinder to be installed in side and waters on the frame, the push rod that casting ladle advances oil cylinder with water bag support and be connected, water bag support and guide pillar is slidingly matched; Cast steel spoon is hinged on the bottom of watering bag support, and the push rod of casting ladle rotational fuel tank is connected on the tooth bar, tooth bar and transition gear engagement, and transition gear and sector gear engagement, sector gear is located in the rotating shaft of cast steel spoon;
Described casting ladle cleaning device is provided with cleaning machine frame, cleans oil cylinder, motor and brush; Described cleaning machine frame is slidingly connected with being located at the guide pillar that side waters on the frame by guide pin bushing, cleans oil cylinder and is installed in side and waters on the frame, cleans the oil cylinder push rod and is connected with cleaning machine frame, and motor is installed on the cleaning machine frame, and brush is fixed on the output shaft of motor;
Described casting ladle position adjusting mechanism is installed in side and waters on the frame, and the casting ladle position adjusting mechanism is provided with left-right adjusting mechanism and front and back governor motion, and described left-right adjusting mechanism can adopt screw mandrel screw mechanism, and described front and back governor motion also adopts screw mandrel screw mechanism.
Owing to adopt such scheme, mechanical arm of the present invention is mounted on the rotating disk of work board, mould and water pack assembly and be installed in and be installed on the mechanical arm, mould and water cast steel spoon on the pack assembly all can be and rotate synchronously with rotating disk rotation, make mould with water pack assembly and be level, different duty such as vertical.Because the angle of inclination of cast steel spoon is by the control of casting ladle rotational fuel tank, thereby but the pitch velocity of better controlled casting ladle (promptly in the difference poring rate in cast stage) water and outpour high-quality metal casting.In addition, because the whole casting process of the present invention is automation mechanized operation fully, need not manually the production efficiency height.
Description of drawings
Fig. 1 is one of structural representation of the embodiment of the invention (a not installation mold).
Fig. 2 is two (installation molds) of the structural representation of the embodiment of the invention.
Fig. 3 is one of working state schematic representation of the embodiment of the invention (beginning cast).
Fig. 4 is two (behind the casting completes) of the working state schematic representation of the embodiment of the invention.
Fig. 5 is three (structural representations of cleaning device, cast steel spoon) of the structural representation of the embodiment of the invention.
Fig. 6 is the structural representation that the side of the embodiment of the invention is watered pourable component.
The specific embodiment
The present invention is further illustrated below in conjunction with the drawings and specific embodiments.
Referring to Fig. 1 and 2, the present invention is provided with work board 1, mechanical arm 2, side and waters pourable component 3 and mould installing mechanism 4.
Referring to Fig. 5 and 6, side water pourable component 3 be provided with water that pack assembly 31, casting ladle cleaning device 32, casting ladle position adjusting mechanism 33 and side water that frame 34. waters that pack assembly 31 comprises cast steel spoon 311, waters bag support 312, casting ladle rotational fuel tank 313, casting ladle advance oil cylinder 314, tooth bar 315, transition gear 316 and sector gear 317, water bag support 312 and slip on guide pillar by guide pin bushing, casting ladle advances oil cylinder 314 cylinder bodies to be installed in side to water on the frame 34 and its push rod is connected to water on the bag support 312 and can promote to water bag support 312 and moves around along guide pillar; Cast steel spoon 311 can be swung is hinged on the bottom and its cast gate that water bag support 312 and can aims at mould 10 (with reference to figure 2) casting gate, the push rod of casting ladle rotational fuel tank 313 is connected on the tooth bar 315, tooth bar 315 and transition gear 316 engagements, transition gear 316 and sector gear 317 engagements, sector gear 317 is fixed in the rotating shaft of cast steel spoon 311, can drive cast steel spoon 311 around its pin joint swing. casting ladle cleaning device 32 comprises motor 321, brush 322, clean oil cylinder 323, cleaning machine frame 324, guide pillar 325, guide pin bushing 326. described cleaning machine frame 325 are slipped being fixed in side by guide pin bushing 326 and are watered on the guide pillar 325 of frame 34, clean oil cylinder 323 and are installed in side and water on the frame 34 and its push rod is connected on the cleaning machine frame 324 and can promotes cleaning machine frame 324 and moves around along guide pillar 325; Brush 322 is fixed on the output shaft of motor 321, motor 321 is installed on the cleaning machine frame 324. and casting ladle position adjusting mechanism 33 is installed in side and waters on the frame 34, be used for adjusting and water package location, be provided with left-right adjusting mechanism 331 and front and back governor motion 332. described left-right adjusting mechanism 331 and adopt screw mandrel screw mechanisms, described front and back governor motion 332 also adopts screw mandrel screw mechanism.
The course of work of the present invention is described as follows:
Referring to Fig. 1, Fig. 2 and Fig. 6, rotary oil cylinder 12 ejects, and mechanical arm 2 dish 11 that rotates rotates, and walks to mechanical arm 2 and rotates to and be 90 degree with level and stop the initial position that approaching side waters; Casting ladle advances oil cylinder 314 to release, and cast steel spoon 311 is over against the sprue gate of mould 10.
Referring to Fig. 3, Fig. 4 and Fig. 6, side is watered and is begun to carry out, rotary oil cylinder 12 resets, mechanical arm 2 is advanced to horizontal level from 90 degree positions, casting ladle rotational fuel tank 313 operations this moment drive transition gear 316, sector gear 317 rotations, and the cast steel spoon 311 coaxial with sector gear 317 rotates synchronously, control cast steel spoon 311 the angle of inclination, thereby the control poring rate.When mechanical arm 2 moves to horizontal level, casting complete (as shown in Figure 4).
Referring to Fig. 5 and 6, casting ladle advances oil cylinder 314 to return, and cast steel spoon 311 leaves mould 10, and casting ladle rotational fuel tank 313 control cast steel spoons 311 walk to horizontal level.Under the drive of cleaning oil cylinder 323, brush 322 stretches into cast steel spoon 311 inside, motor 321 cleaning that brings into operation.
Of the present invention focusing on: side is watered pourable component and the mould installing mechanism all is fixed on mechanical arm.
Claims (3)
1. automatic casting machine for sidewards pouring gravity metal is characterized in that being provided with work board, mechanical arm, side and waters pourable component and mould installing mechanism; The work board is provided with body, rotating disk and rotary oil cylinder, rotating disk and rotary oil cylinder are located on the body, the cylinder body of rotary oil cylinder is hinged on the body, the push rod end of rotary oil cylinder is hinged on the mechanical arm, mechanical arm is installed on the rotating disk of work board, and side waters pourable component and the mould installing mechanism all is fixed on the mechanical arm.
2. automatic casting machine for sidewards pouring gravity metal as claimed in claim 1 is characterized in that described side waters that pourable component is provided with that side is watered frame, watered pack assembly, casting ladle cleaning device and casting ladle position adjusting mechanism; Wherein side is watered on the body that frame is located at the work board, waters pack assembly and is provided with casting ladle and advances oil cylinder, water bag support, guide rail, cast steel spoon, casting ladle rotational fuel tank, tooth bar, transition gear and sector gear; Casting ladle advances oil cylinder to be installed in side and waters on the frame, the push rod that casting ladle advances oil cylinder with water bag support and be connected, water bag support and guide pillar is slidingly matched; Cast steel spoon is hinged on the bottom of watering bag support, and the push rod of casting ladle rotational fuel tank is connected on the tooth bar, tooth bar and transition gear engagement, and transition gear and sector gear engagement, sector gear is located in the rotating shaft of cast steel spoon;
Described casting ladle cleaning device is provided with cleaning machine frame, cleans oil cylinder, motor and brush; Described cleaning machine frame is slidingly connected with being located at the guide pillar that side waters on the frame by guide pin bushing, cleans oil cylinder and is installed in side and waters on the frame, cleans the oil cylinder push rod and is connected with cleaning machine frame, and motor is installed on the cleaning machine frame, and brush is fixed on the output shaft of motor;
Described casting ladle position adjusting mechanism is installed in side and waters on the frame, and the casting ladle position adjusting mechanism is provided with left-right adjusting mechanism and front and back governor motion.
3. automatic casting machine for sidewards pouring gravity metal as claimed in claim 2 is characterized in that described left-right adjusting mechanism adopts screw mandrel screw mechanism, and described front and back governor motion also adopts screw mandrel screw mechanism.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200910112795A CN101704095A (en) | 2009-11-17 | 2009-11-17 | Automatic casting machine for sidewards pouring gravity metal |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200910112795A CN101704095A (en) | 2009-11-17 | 2009-11-17 | Automatic casting machine for sidewards pouring gravity metal |
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| Publication Number | Publication Date |
|---|---|
| CN101704095A true CN101704095A (en) | 2010-05-12 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN200910112795A Pending CN101704095A (en) | 2009-11-17 | 2009-11-17 | Automatic casting machine for sidewards pouring gravity metal |
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| CN (1) | CN101704095A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101992293A (en) * | 2010-11-09 | 2011-03-30 | 浙江万丰科技开发有限公司 | Gravity casting automatic pouring system and method thereof for quickly searching pouring point |
| CN102756118A (en) * | 2012-08-07 | 2012-10-31 | 潍坊富晟达机械配套有限公司 | Automatic molten steel casting machine |
| CN102773467A (en) * | 2012-07-24 | 2012-11-14 | 苏州德力克斯自动化精机有限公司 | Rotary table of gravity casting machine |
| CN106623875A (en) * | 2016-12-26 | 2017-05-10 | 倪红星 | Sprue and container synchronizing mechanism used for high-temperature smelting furnace |
-
2009
- 2009-11-17 CN CN200910112795A patent/CN101704095A/en active Pending
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101992293A (en) * | 2010-11-09 | 2011-03-30 | 浙江万丰科技开发有限公司 | Gravity casting automatic pouring system and method thereof for quickly searching pouring point |
| CN101992293B (en) * | 2010-11-09 | 2012-08-29 | 浙江万丰科技开发有限公司 | Gravity casting automatic pouring system and method thereof for quickly searching pouring point |
| CN102773467A (en) * | 2012-07-24 | 2012-11-14 | 苏州德力克斯自动化精机有限公司 | Rotary table of gravity casting machine |
| CN102756118A (en) * | 2012-08-07 | 2012-10-31 | 潍坊富晟达机械配套有限公司 | Automatic molten steel casting machine |
| CN102756118B (en) * | 2012-08-07 | 2014-12-10 | 潍坊富晟达机械配套有限公司 | Automatic molten steel casting machine |
| CN106623875A (en) * | 2016-12-26 | 2017-05-10 | 倪红星 | Sprue and container synchronizing mechanism used for high-temperature smelting furnace |
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Open date: 20100512 |