CN201371230Y - Gravity metal automatic casting machine - Google Patents
Gravity metal automatic casting machine Download PDFInfo
- Publication number
- CN201371230Y CN201371230Y CN200920137460U CN200920137460U CN201371230Y CN 201371230 Y CN201371230 Y CN 201371230Y CN 200920137460 U CN200920137460 U CN 200920137460U CN 200920137460 U CN200920137460 U CN 200920137460U CN 201371230 Y CN201371230 Y CN 201371230Y
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- casting
- casting ladle
- gear
- oil cylinder
- driven wheel
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- Expired - Fee Related
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- Casting Support Devices, Ladles, And Melt Control Thereby (AREA)
Abstract
The utility model discloses a gravity metal automatic casting machine, which comprises a casting ladle cleaning device, a casting ladle component, a mold rotating control component and a work machine. The gravity metal automatic casting machine comprises the casting ladle cleaning device, the casting ladle component and the mold rotating control component. The mold rotating control component comprises an arm gear and a synchronous gear module, the arm gear and the synchronous gear module can coordinate synchronous rotation of the casting ladle component and a mold, and enables a casting steel spoon to synchronously rotate with the mold, thereby controlling oblique speeds (namely casting speed at different casting stages) of a casting ladle well, and then casting metal castings with high quality. In addition, because the total casting process of the gravity metal automatic casting machine is automatically operated completely without manpower, the gravity metal automatic casting machine is high in production efficiency.
Description
Technical field
The utility model relates to a kind of Casting Equipment, particularly relates to a kind of gravity metal automatically casting machine.
Background technology
On casting industry, cast operation in gravitational casting, model casting, non-ferrous metals casting, middle-size and small-size cast steel, the Cast Iron Production, the casting process that the technology difficulty of the cast operation during particularly gravitational casting is produced is produced greater than conventional cast, and the foundry goods that casting is produced is many based on smallclothes, volume is little, complex-shaped, in light weight, copper water cooling speed is fast, the temperature of copper water reduces, its flowability is with regard to variation, reaction wants fast when so just requiring to operate, and want to guarantee the casting quality accurately, flexibly.If casting rate is slow, in the time of then may causing making some complicated workpiece (as: tap), copper water can't flow full each chamber and produce useless part.But, if the excessive velocities of casting then may cause gas or other impurity in the copper water in time to overflow or to discharge, and at flaws such as product surface generation pores.In order to make different workpiece, it is different that different stage casting rates requires, and this artificial pouring procedure is difficult to satisfy the cast requirement of complex-shaped workpieces (as: tap), and casting quality is difficult to guarantee.And common in producing at present is Dumpage type with adopting maximum pouring procedures, and method is hand teeming, and labour intensity is big, and productivity ratio is low, difficult quality guarantee.
The utility model content
The purpose of this utility model is to provide a kind of poring rate, production efficiency height, gravity metal automatically casting machine that casting quality is high controlled.
For achieving the above object, technical solution of the present utility model is:
The utility model is a kind of gravity metal automatically casting machine, and it comprises the casting ladle cleaning device, waters pack assembly, mould rotation Control Component and work board; Described casting ladle cleaning device is installed in a side of work board; Watering pack assembly is installed on the push rod that the casting ladle cleaning device advances oil cylinder; Described mould rotation Control Component comprises mould erecting bed, arm gear, rotary disk, synchromesh gear module, gear shaft, rack circle, rotary oil cylinder; Described mould erecting bed and arm gear all are fixed on the gear shaft by rotary disk, the casting ladle driven wheel engagement on arm gear and the synchromesh gear module, and internal gear on the synchromesh gear module and the engagement of casting ladle driven wheel drive the casting ladle component synchronization and rotate; Described rotary oil cylinder is installed on the work board, and rack circle is installed on the push rod of rotary oil cylinder, and rack circle and gear shaft engagement drive the synchromesh gear module and rotate.
Described casting ladle cleaning device comprises cleaning machine, motor, brush, cleaning oil cylinder, advances oil cylinder and frame; Brush is fixed on the output shaft of motor, and motor is movably arranged on the top of cleaning machine by the motor erecting bed, clean the push rod that oil cylinder is installed in the top of cleaning machine and cleans oil cylinder and connect the motor erecting bed, but the drive motors erecting bed moves around; Described propelling oil cylinder is installed on the frame, frame be installed in cleaning machine on.
The described pack assembly that waters comprises cast steel spoon, waters bag support, casting ladle rotational fuel tank; Cast steel spoon can be swung is hinged on the top and its cast gate that water bag support and can aims at the die casting mouth, and the push rod of casting ladle rotational fuel tank is hinged on the bottom of cast steel spoon, can drive cast steel spoon around its pin joint swing.
Described synchromesh gear module comprises casting ladle driven wheel, transition gear, internal gear; The engagement of gear wheel on the described casting ladle driven wheel and transition gear, transition gear meshes with internal gear, is used to drive pinion and arm gears engaged on the casting ladle driven wheel of casting ladle, and the casting ladle driven wheel is installed in the front end that waters bag support.
After adopting such scheme, the utility model comprises the casting ladle cleaning device, waters pack assembly, mould rotation Control Component; Mould rotation Control Component comprises arm gear and synchromesh gear module, this arm gear and synchromesh gear module can coordinate to water the synchronous rotation of pack assembly and mould preferably, cast steel spoon and mould are rotated synchronously, thereby the pitch velocity of better controlled casting ladle (promptly in the difference poring rate in cast stage) waters and outpours high-quality metal casting.In addition, because the whole casting process of the utility model is automation mechanized operation production efficiency height fully.
Below in conjunction with the drawings and specific embodiments the utility model is further described.
Description of drawings
Fig. 1 is the initial working state figure of the utility model;
Fig. 2 is a working state figure in the middle of the utility model;
Fig. 3 is the utility model state diagram of finishing the work;
Fig. 4 is that the utility model cleans the casting ladle working state figure;
Fig. 5 A, Fig. 5 B be the utility model water pack assembly initial and rotate 45 ° after state diagram;
Fig. 6 A is the axonometric drawing of the utility model mould rotation Control Component;
Fig. 6 B is the axonometric drawing of synchromesh gear module in the utility model mould rotation Control Component.
The specific embodiment
As shown in Figure 1, the utility model is a kind of gravity metal automatically casting machine, and it comprises casting ladle cleaning device 1, waters pack assembly 2, mould rotation Control Component 3 and work board 4.
Described casting ladle cleaning device 1 is installed in a side of work board 4.Casting ladle cleaning device 1 comprises cleaning machine 11, motor 12, motor erecting bed 13, brush 14, cleans oil cylinder 15, advances oil cylinder 16 and frame 17.Brush 13 is fixed on the output shaft of motor 12, motor 12 is movably arranged on the top of cleaning machine 11 by motor erecting bed 13, clean the push rod connection motor erecting bed 13 that oil cylinder 15 is installed in the top of cleaning machine 11 and cleans oil cylinder 11, but drive motors erecting bed 13 moves around along guide pillar 18; Described propelling oil cylinder 16 is installed on the frame 17, frame 17 be installed in cleaning machine 11 on.
With reference to shown in Figure 1, described watering on the push rod of propelling oil cylinder 16 that pack assembly 2 is installed in casting ladle cleaning device 1 can be pushed into oil cylinder 16 and send into the cast working position as Fig. 5 A, Fig. 5 B, and it comprises cast steel spoon 21, waters bag support 22, casting ladle rotational fuel tank 23.Cast steel spoon 21 can be swung is hinged on the top of watering bag support 22, and the push rod of casting ladle rotational fuel tank 23 is hinged on the bottom of cast steel spoon 21, can drive cast steel spoon 21 around its pin joint swing, makes the cast gate of cast steel spoon 21 can aim at the die casting mouth.
As shown in Figure 6A, described mould rotation Control Component 3 comprises mould erecting bed 31, arm gear 32, rotary disk 33, synchromesh gear module 34, gear shaft 35, rack circle 36, rotary oil cylinder 37.
Shown in Fig. 6 B, described synchromesh gear module 34 comprises casting ladle driven wheel 341, transition gear 342, internal gear 343; Gear wheel 3411 on the described casting ladle driven wheel 341 and transition gear 342 engagements, transition gear 342 and internal gear 343 engagements, be used to drive the casting ladle driven wheel 341 that waters pack assembly 2 and be installed in the front end that waters bag support 22, pinion 3412 on the casting ladle driven wheel 341 and 32 engagements of arm gear rotate with mould 10 synchronously to realize cast steel spoon 21.
As shown in Figure 6A, described mould erecting bed 31 and arm gear 32 all are fixed on the gear shaft 35 by rotary disk 33, pinion 3412 engagements in the casting ladle driven wheel 341 on arm gear 32 and the synchromesh gear module 34, internal gear 343 on the synchromesh gear module 34 and 341 engagements (as shown in Figure 1) of casting ladle driven wheel, drive is watered pack assembly 2 and is rotated synchronously; Described rotary oil cylinder 37 is installed on the work board 4, and rack circle 36 is installed on the push rod of rotary oil cylinder 37, and rack circle 36 and gear shaft 35 engagements drive synchromesh gear module 34 and rotate.
The course of work of the present utility model:
As Fig. 1 with reference to shown in figure 6A, Fig. 6 B, after advancing oil cylinder 16 to release, casting ladle driven wheel 341 meshes with the internal gear 343 that mould rotates on the Control Component 3, rotary oil cylinder 37 push rods that are installed in work board 4 this moment are up, the rack circle 36 that is installed on the push rod of rotary oil cylinder 37 is and then up, thereby driven gear axle 35 rotates, the mould 10 and the arm gear 32 that are installed on the mould erecting bed 31 begin rotation, drive internal gear 343 by synchromesh gear module 34 and synchronously rotate, cast steel spoon 21 is rotated synchronously with mould 10.
,, pour into a mould steel spoon 21 and inwardly rotate with mould 10 beginnings along with the operation of rotary oil cylinder 37 with reference to shown in figure 5A, Fig. 5 B as Fig. 2, the operation of casting ladle rotational fuel tank 23 at this moment can be controlled the angle of inclination of cast steel spoon 21, thus control rate.
With reference to shown in figure 5A, Fig. 6 A, along with the operation of rotary oil cylinder 37, mould 10 begins toward interior rotation with cast steel spoon 21 as Fig. 3, and at this moment, 23 operations of casting ladle rotational fuel tank can be controlled the angle of inclination of cast steel spoon 21, thus the control poring rate.
As Fig. 4 with reference to figure 6A, shown in Figure 1, behind the casting complete, rotary oil cylinder 37 resets, and is back to the cast initial position, advances oil cylinder 16 to reset then, casting ladle driven wheel 341 is thrown off engagement with the internal gear 343 on the mould rotation Control Component 3, frame 17 is turned round 90 ° under the control of oil cylinder, brush 14 stretches into cast steel spoon 21 inside under the control of cleaning oil cylinder 15, motor 12 begins to rotate, and cleans cast steel spoon 21.
Emphasis of the present utility model just is: the synchromesh gear module that the synchronous rotation that can coordinate to water pack assembly and mould preferably is housed.
Claims (4)
1, a kind of gravity metal automatically casting machine is characterized in that: it comprises the casting ladle cleaning device, waters pack assembly, mould rotation Control Component and work board; Described casting ladle cleaning device is installed in a side of work board; Watering pack assembly is installed on the push rod that the casting ladle cleaning device advances oil cylinder; Described mould rotation Control Component comprises mould erecting bed, arm gear, rotary disk, synchromesh gear module, gear shaft, rack circle, rotary oil cylinder; Described mould erecting bed and arm gear all are fixed on the gear shaft by rotary disk, the casting ladle driven wheel engagement on arm gear and the synchromesh gear module, and internal gear on the synchromesh gear module and the engagement of casting ladle driven wheel drive the casting ladle component synchronization and rotate; Described rotary oil cylinder is installed on the work board, and rack circle is installed on the push rod of rotary oil cylinder, and rack circle and gear shaft engagement drive the synchromesh gear module and rotate.
2, gravity metal automatically casting machine according to claim 1 is characterized in that: described casting ladle cleaning device comprises cleaning machine, motor, brush, cleaning oil cylinder, advances oil cylinder and frame; Brush is fixed on the output shaft of motor, and motor is movably arranged on the top of cleaning machine by the motor erecting bed, clean the push rod that oil cylinder is installed in the top of cleaning machine and cleans oil cylinder and connect the motor erecting bed, but the drive motors erecting bed moves around; Described propelling oil cylinder is installed on the frame, frame be installed in cleaning machine on.
3, gravity metal automatically casting machine according to claim 1 is characterized in that: the described pack assembly that waters comprises cast steel spoon, waters bag support, casting ladle rotational fuel tank; Cast steel spoon can be swung is hinged on the top and its cast gate that water bag support and can aims at the die casting mouth, and the push rod of casting ladle rotational fuel tank is hinged on the bottom of cast steel spoon, can drive cast steel spoon around its pin joint swing.
4, gravity metal automatically casting machine according to claim 1 is characterized in that: described synchromesh gear module comprises casting ladle driven wheel, transition gear, internal gear; The engagement of gear wheel on the described casting ladle driven wheel and transition gear, transition gear meshes with internal gear, is used to drive pinion and arm gears engaged on the casting ladle driven wheel of casting ladle, and the casting ladle driven wheel is installed in the front end that waters bag support.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200920137460U CN201371230Y (en) | 2009-03-30 | 2009-03-30 | Gravity metal automatic casting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200920137460U CN201371230Y (en) | 2009-03-30 | 2009-03-30 | Gravity metal automatic casting machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201371230Y true CN201371230Y (en) | 2009-12-30 |
Family
ID=41497312
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN200920137460U Expired - Fee Related CN201371230Y (en) | 2009-03-30 | 2009-03-30 | Gravity metal automatic casting machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201371230Y (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109014047A (en) * | 2018-09-04 | 2018-12-18 | 泉州苗亿自动化机械有限公司 | A kind of Metallic Casting Die & Mold |
-
2009
- 2009-03-30 CN CN200920137460U patent/CN201371230Y/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109014047A (en) * | 2018-09-04 | 2018-12-18 | 泉州苗亿自动化机械有限公司 | A kind of Metallic Casting Die & Mold |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20091230 Termination date: 20120330 |