CN104307437A - Disk type granulator - Google Patents

Disk type granulator Download PDF

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Publication number
CN104307437A
CN104307437A CN201410553802.5A CN201410553802A CN104307437A CN 104307437 A CN104307437 A CN 104307437A CN 201410553802 A CN201410553802 A CN 201410553802A CN 104307437 A CN104307437 A CN 104307437A
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CN
China
Prior art keywords
disc
granulation
driving shaft
axle
discs
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Granted
Application number
CN201410553802.5A
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Chinese (zh)
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CN104307437B (en
Inventor
吴长明
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
HENAN LONGCHANG MACHINERY MANUFACTURING Co Ltd
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HENAN LONGCHANG MACHINERY MANUFACTURING Co Ltd
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Priority to CN201410553802.5A priority Critical patent/CN104307437B/en
Publication of CN104307437A publication Critical patent/CN104307437A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2/00Processes or devices for granulating materials, e.g. fertilisers in general; Rendering particulate materials free flowing in general, e.g. making them hydrophobic
    • B01J2/22Processes or devices for granulating materials, e.g. fertilisers in general; Rendering particulate materials free flowing in general, e.g. making them hydrophobic by pressing in moulds or between rollers

Abstract

The invention discloses a disk type granulator which comprises at least a power transmission part, at least one granulation part, a feeding part and a discharging part, wherein the feeding part and the discharging part are matched; the granulation part comprises a rack, and a driving shaft and a pressing shaft which are arranged in parallel; the driving shaft is at least provided with a disk; the disk comprises an inner surface and an outer surface; the outer surface is used for bearing granulation materials supplied to the disk by the feeding part; a plurality of granulation mould holes are formed in the disk, extend to the inner surface from the outer surface and are used for preparing particle materials from the granulation materials; the pressing shaft is provided with a corresponding pressing disc or another disk which can rotate with the disk on the driving shaft in the opposite directions; the pressing disc is provided with an act surface which acts on the outer surface of the disk so as to form a particle pressing area, so that the granulation materials can be forced to reach the inner surface from the plurality of granulation mould holes so as to be used for preparing the particle materials. According to the disk type granulator, the production efficiency is high, the production yield is high, the efficiency is high and energy is saved.

Description

Disc granulator
Technical field
The present invention relates to a kind of granulation device granular material being processed into granular material, relate in particular to a kind of disc granulator.
Background technology
In existing granular fuel, feedstuff industry process technology, conventional particle process equipment has ring die pelleter and Flat die cuber two kinds;
Known ring die pelleter mainly includes ring mould, ring mould is provided with some nibs, at least one pressure roller is provided with inside ring mould, pressure roller is arranged on main shaft disk, main shaft is provided with rotor, ring mould is arranged on rotor, rotor is also equipped with belt pulley or gear, operationally, power driven rotor band rotating ring mould, main shaft keeps motionless, material gravity effect enters between ring mould and pressure roller, ring mould and pressure roller relatively rotate, and under extruding force effect, material is extruded and forms graininess from some nibs that ring mould is arranged;
Known Flat die cuber, mainly includes flat-die, pressure roller, main shaft, gear or belt pulley; Its operation principle is, on the flat-die rotated, a pair coaxial pressure roller is housed, pressure roller is cylindrical or conical, when flat-die rotates, pressure roller makes System of Rotating about Fixed Axis in opposite directions by the friction rotating flat-die, and granular material on flat-die is squeezed into cylindrical pellet by the cylindrical hole of flat-die, then cut into the granular material of certain length through cutter;
But all there is a kind of total defect in current ring die pelleter and Flat die cuber, namely granulator in the course of the work, pressure roller outer rim and ring mould or formed between pressure roller outer rim and flat-die and subtriangular roll region, pressure roller is in rolling process, pulverous material gathers before rolling region, in the squeezed progressive die hole of material of a part, and be extruded formation graininess, but most material is pushed away far by pressure roller, whole equipment only has small part power to be used for Effective power, all the other major parts are idle works, most power is used for pushing material open, whole equipment produces many useless power consumption, cause the low of device efficiency, the reduction of equipment yield.
Summary of the invention
The object of the present invention is to provide a kind of disc granulator, be intended to reduce useless power consumption, improve useful power consumption, and then improve production efficiency of equipment, improve equipment yield.
To achieve these goals, technical scheme of the present invention is:
A kind of disc granulator, comprise a minimum power transmission part and at least one granulation portion, a feeder and discharging portion matched with granulation portion, described granulation portion is arranged between described feeder and described discharging portion; Described granulation portion comprises frame, described frame is arranged with driving shaft and compacting axle in parallel; Described driving shaft is at least provided with a disc, has inner surface, for accepting the outer surface of material of granulating, and be provided with from described outer surface extend to described inner surface, for described material of granulating is prepared into several granulation nibs of granule materials; Described compacting axle is provided with accordingly a pressed discs or disc, do opposite direction rotating with the disc on driving shaft and there is the acting surface that acts on the outer surface of the disc of opposite direction rotating, thus forcing material of granulating to arrive described inner surface to prepare described granule materials from several granulation nibs described.
As the improvement to technique scheme, the outer surface of described disc can be the surface can accepting material of granulating of the conical surface, arc surface or other shape.
As the improvement to technique scheme, described feeder, comprise front side board, back side panel, upper left side plate and upper right side panel, be arranged on above particle blanketed zone, described front side board, back side panel and upper left side plate, upper right side panel form the bell mouth shape narrowed gradually jointly, material of granulating is provided to the particle blanketed zone in granulation portion by feeder, by granulation, granule materials is made in portion.
As the improvement to technique scheme, described power transmission part can be one or two, comprises a motor and speed reducer, described motor via reducer and driving shaft or with driving shaft, suppress axle and be in transmission connection respectively
As the improvement to technique scheme, the pressed discs on the disc on described driving shaft and compacting axle or between disc nationality to be in transmission connection by frictional force or nationality is in transmission connection by gear driving pair.
As the improvement to technique scheme; described disc granulator also comprises the inner surface acted on described in disc and the cutter cut the granule materials that the granulation nib of disc is suppressed, and the granule materials that disc is suppressed by described cutter cuts off and becomes finished particle material.
As the improvement to technique scheme, the disc on described driving shaft is 1 or side-by-side two or is two separately, and the pressed discs on described compacting axle or disc are corresponding 1 or 2.
Disc on described driving shaft is side-by-side two, and the outer surface of two discs is oppositely arranged, and two outer surfaces form subtriangular crush zone; Described pressed discs has two corresponding press face, and described press face and two surfaces form subtriangular particle blanketed zone, thus forces material of granulating to arrive described inner surface to prepare described particle from several granulation nibs described.
Disc on described driving shaft can be also two separately, and two disc nationalitys are separated by the sleeve of centre; Adapt with it, two discs of compacting axle are also separated by the sleeve of centre.
As the improvement to technique scheme, described compacting axle is concentric shafts or is bent axle.
As the improvement to technique scheme, when described compacting axle is concentric shafts, described disc granulator is also provided with safety guard; Described safety guard, comprises connecting rod and lower link, is arranged on the both sides of described compacting axle; be fixedly connected with compacting axle respectively, described upper connecting rod connection wire rod, the other end of described screw mandrel is connected with frame; described lower link connects extension spring, and the other end of described extension spring is connected with frame.
Compared with prior art, advantage of the present invention and beneficial effect are:
Granular material enters in subtriangular particle blanketed zone, and extrude by disc and pressed discs, volume reduces gradually, is all clamp-oned disc material nib, not excessive, does not flog a dead horse, reduces energy consumption, improve granulation efficiency.The most key, the narrow angle that disc and pressed discs inner conical surface are formed, can pin powdery granulation material, along with the conical surface of opposite direction rotating is descending, not excessive, does not granulate and expects repeatedly to be rubbed heating, consume a large amount of electric energy because of traditional granulator.So this disc granulator is energy-conservation, efficient.
The production efficiency of disc granulator of the present invention is high, and production output is high.
Accompanying drawing explanation
Fig. 1 is the sectional structure schematic diagram of the embodiment of the present invention 1;
Fig. 2 is the structural representation of the A-A section of Fig. 1;
Fig. 3 is the structural representation of the B-B section of Fig. 1;
Fig. 4 is the structural representation of the D-D section of Fig. 1;
Fig. 5 is the sectional structure schematic diagram of the embodiment of the present invention 2;
Fig. 6 is the structural representation of the A-A section of Fig. 5;
Fig. 7 is the sectional structure schematic diagram of the embodiment of the present invention 3;
Fig. 8 is the sectional structure schematic diagram of the embodiment of the present invention 4.
Detailed description of the invention
For above-mentioned feature and advantage of the present invention can be become apparent, special embodiment below, and coordinate accompanying drawing, be described in detail below, but the present invention is not limited to this.
Embodiment 1
As shown in Fig. 1,3 and 4, the disc granulator of the present embodiment, comprise feeder 4 and discharging portion 5 that a power transmission part 2 and 3, one, a granulation portion match with granulation portion 3, described granulation portion 3 is arranged between described feeder 4 and described discharging portion 5; Described granulation portion 3 comprises frame 1, described frame 1 is arranged with driving shaft 6 and compacting axle 7 in parallel, described driving shaft 6 is provided with two discs 8, side-by-side, described compacting axle 7 is provided with the rotatable pressed discs 9 of bearing; Disc 8 is rotated through frictional force and drives pressed discs 9 to do opposite direction rotating.
Described disc 8, there is male cone (strobilus masculinus) and inner conical surface, described disc bores several granulation nibs 10 of milling, described inner conical surface is extended to from the male cone (strobilus masculinus) of described disc 8, for granulation material is prepared into granule materials, two discs 8, side-by-side, the convex surface of disc 8 is adjacent to relatively, is fixed on driving shaft 6.
Described compacting axle 7 is eccentric shaft, described pressed discs 9 is installed on compacting axle 7 by bearing, described pressed discs 9 has two conical surfaces, be close with two male cone (strobilus masculinus)s of relative two discs 8 be fixed on driving shaft 6, form the particle blanketed zone that a cross section is subtriangular, when described granulation material enters particle blanketed zone by feeder, described pressed discs 9 acts on material of granulating, and forces material of granulating to arrive described inner conical surface to prepare described granule materials from several granulation nibs 10 described.
The described particle blanketed zone of the present embodiment, by two male cone (strobilus masculinus)s of two discs 8 be arranged on driving shaft 6 and two conical surface phase compositions of a pressed discs 9.The male cone (strobilus masculinus) effect of the side conical surface of a pressed discs 9 and a disc 8, another conical surface of pressed discs 9 and the male cone (strobilus masculinus) effect of another disc 8 form particle blanketed zone.Driving shaft 6 drives disc 8 to rotate, the passive rotation of pressed discs 9 frictionally, disc 8 and pressed discs 9 opposite direction rotating, after powdery granulation material enters particle blanketed zone by feeder 4, powdery pellet volume constantly diminishes, be squeezed, force and extrude from the granulation nib 10 of described disc 8, form granule materials.
The inner conical surface of two discs 8 is provided with cutter 11, by the spacing of adjustment cutter 11 with inner conical surface, can make the finished particle material of different length.
As shown in Figure 2, in this embodiment, disc granulator of the present invention is also provided with safety guard, and when easily damaging the foreign material of disc 8 containing iron block, stone etc. in material, disc 8 can be separated in time with pressed discs 9, and hard foreign material are discharged.Described safety guard, comprise connecting rod 11 and lower link 12, be arranged on the both sides of described compacting axle 7, be fixedly connected with compacting axle 7 respectively, described upper connecting rod 11 connection wire rod 13, the other end of described screw mandrel 13 is connected with frame 1, and described lower link 12 connects extension spring 14, and the other end of described extension spring 14 is connected with frame 1; The compacting axle 7 of the support pressed discs 9 of the present embodiment is bent axle, and on bent axle, 180 ° are symmetrical arranged, and has two connecting rods, and one is lower link 12, and lower link 12 one end is hauled by extension spring 14, and one is upper connecting rod 11, and upper connecting rod 11 other end end is hauled by a screw mandrel 13.Regulate extension spring 14 length, adjustable eccentric axle rotates the size of required power, when containing the hard such as iron, stone foreign material in material, the stressed surge of pressed discs 9, when this power exceedes the power needed for normal granulation, eccentric shaft rotates, and pressed discs 9 is separated rapidly with disc 8; Regulate the length of screw mandrel 13, the gap of adjustable pressed discs 9 and disc 8, ensure that granulator is most effective, pressed discs 9 and disc 8 wear and tear minimum.
Described feeder 4, comprise front side board, back side panel, upper left side plate and upper right side panel, the tilting both sides above disc 8 of described upper left side plate, upper right side panel, one end is fixedly connected in frame 1, the circle end face institute of one end and disc 8 is close, and described front side board, back side panel are arranged on above particle blanketed zone, and described front side board is positioned on the center of driving shaft 6, described back side panel is positioned on the center of compacting axle 7 press portion, vertically arranges.
Described discharging portion, comprise lower left plate and lower right plate, described lower left plate and this side frame 1, described lower right plate and this side frame 1 form the discharging opening of particulate material, described lower left plate and lower right plate enclose mutually formed particle blanketed zone leak the discharging opening of powder.
Described power transmission part 2 comprises motor, reductor, and described motor via reducer and driving shaft 6 are in transmission connection.
Certainly, theoretically, main shaft 6 has on a disc 8, compacting axle 7 and have a pressed discs 9, pressed discs 9 has a conical surface to act on the male cone (strobilus masculinus) of disc 8, and material of granulating also can be forced to arrive described inner conical surface to prepare granule materials from several granulation nibs 10 described.Namely the effect preparing granule materials can be completed; just in this case; main shaft 6 is larger with compacting axle 7 active force in the axial direction; from loading angle, main shaft 6, compacting axle 7, disc 8, pressed discs 9 are stressed unreasonable, are unfavorable for using and applying of disc granulator; so be not described the material machine processed of single dish dish at this; but it is clear that the material machine processed of single dish dish can complete the basic function that the present invention possesses equally, also can complete the preparation of granule materials.
On the other hand, in the present embodiment, the interaction face of disc 8 and pressed discs 9 is the conical surface, the compacting to material of granulating can be completed, make granule materials, when the interaction face of disc in the present embodiment 8 and pressed discs 9 be the acting surface of other shape as arc surface time, as long as two interaction faces keep certain gap, also the compacting to material of granulating can be completed, make granule materials, just comparatively speaking, the interactional conical surface is more convenient from processing and maintenance.
Embodiment 2
As shown in Figure 5 and Figure 6, the disc granulator of the present embodiment, comprise feeder 4 and discharging portion 5 that a power transmission part 2 and 3, one, a granulation portion match with granulation portion 3, described granulation portion 3 is arranged between described feeder 4 and described discharging portion 5; Described granulation portion 3 comprises frame 1, described frame 1 is arranged with driving shaft 6 and compacting axle 7 in parallel; Described driving shaft 6 is provided with driving gear and two discs, 8, two discs 8 are side-by-side, described compacting axle 7 is provided with driven gear and pressed discs 9; Described driving shaft 6 is engaged to drive suppressed axle 7 opposite direction rotating by driving gear and driven gear, makes disc 8 and pressed discs 9 do opposite direction rotating.
Described compacting axle 7 is concentric shafts, described pressed discs 9 is fixedly installed on compacting axle 7, described pressed discs 9 has two conical surfaces, be close with two male cone (strobilus masculinus)s of relative two discs 8 be fixed on driving shaft 6, form the particle blanketed zone that a cross section is subtriangular, when described granulation material enters particle blanketed zone by feeder, described pressed discs 9 acts on material of granulating, and forces material of granulating to arrive described inner conical surface to prepare described particle from several granulation nibs 10 described.
Described feeder 4, comprise front side board, back side panel, upper left side plate and upper right side panel, the tilting both sides at disc 8 of described upper left side plate, upper right side panel, one end is fixedly connected in frame 1, the circle end face institute of one end and disc 8 is close, and described front side board, back side panel are tilting above particle blanketed zone, and upper left side plate and upper right side panel form the bell mouth shape narrowed gradually jointly, granulation material is provided to particle blanketed zone, is completed the preparation of granule materials by disc 8 and pressed discs 9.
Embodiment 3
As shown in Figure 7, the disc granulator of the present embodiment, comprise feeder 4 and discharging portion 5 that two power transmission parts 2 and 3, one, a granulation portion match with granulation portion 3, described granulation portion 3 is arranged between described feeder 4 and described discharging portion 5; Described granulation portion 3 comprises frame 1, described frame 1 is arranged with driving shaft 6 and compacting axle 7 in parallel; Described driving shaft 6 is provided with a disc 8, described compacting axle 7 is also arranged a disc 8 to replace the pressed discs 9 of embodiment 1 and embodiment 2, now, the disc 8 on driving shaft 6 and the disc 8 suppressed on axle 7 interact, and are the pressed discs of the other side respectively; The male cone (strobilus masculinus) of two discs 8 is relative, and the conical surface interlocks, and forms blanketed zone, and the male cone (strobilus masculinus) that two discs 8 are provided with granulation nib 10, two discs 8 interacts, and forces material of granulating to arrive inner conical surface to prepare granule materials from several granulation nibs 10 described.
In the present embodiment, the inner conical surface of two discs 8 is provided with cutter 11, by the spacing of adjustment cutter 11 with inner conical surface, can make the granule materials of different length.
Described power transmission part 2 comprises motor, reductor, and the motor via reducer of two power transmission parts 2 is respectively with driving shaft with suppress axle and be in transmission connection mutually, and so design, can reduce the power of motor of each motor, operation and maintenance facilitates.
Embodiment 4
As shown in Figure 8, the disc granulator of the present embodiment, comprise feeder 4 and discharging portion 5 that two power transmission parts 2 and two 3, two, granulation portions match with granulation portion 3 respectively, described granulation portion 3 is arranged between described feeder 4 and described discharging portion 5; Described granulation portion 3 comprises frame 1, described frame 1 is arranged with driving shaft 6 and compacting axle 7 in parallel; Described driving shaft 6 is provided with two discs 8, is provided separately, described compacting axle 7 is also arranged two corresponding discs 8 to replace the pressed discs 9 of embodiment 1 and embodiment 2; The male cone (strobilus masculinus) of two discs 8 often organized is relative, the conical surface interlocks, and form blanketed zone, two discs 8 often organized are provided with granulation nib 10, the male cone (strobilus masculinus) of two discs 8 often organized interacts, and forces material of granulating to arrive inner conical surface to prepare granule materials from several granulation nibs 10 described.
In the present embodiment, sleeve 15 is respectively arranged with between two discs 8 of driving shaft 6 and two discs 8 of compacting axle 7, respectively two discs 8 on coaxial are separated, the disc 8 be positioned on two axles is made to be made into one group respectively, form two groups, form two blanketed zones, the male cone (strobilus masculinus) of two discs 8 often organized interacts, and forces material of granulating to arrive inner conical surface to prepare granule materials from several granulation nibs 10 described.
In the present embodiment, the inner conical surface of four discs 8 is provided with cutter 11, by the spacing of adjustment cutter 11 with inner conical surface, can make the granule materials of different length.
The foregoing is only preferred embodiment of the present invention, all equalizations done according to the present patent application the scope of the claims change and modify, and all should belong to covering scope of the present invention.

Claims (10)

1. a disc granulator, comprise a minimum power transmission part and at least one granulation portion, a feeder and discharging portion matched with granulation portion, described granulation portion is arranged between described feeder and described discharging portion; Described granulation portion comprises and frame, described frame is arranged with driving shaft and compacting axle in parallel; It is characterized in that: described driving shaft is at least provided with a disc, there is inner surface, for accepting the outer surface of material of granulating, and be provided with from described outer surface extend to described inner surface, for described material of granulating is prepared into several granulation nibs of granule materials; Described compacting axle is provided with accordingly a pressed discs or disc, do opposite direction rotating with the disc on driving shaft and there is the acting surface that acts on the outer surface of the disc of opposite direction rotating, thus forcing material of granulating to arrive described inner surface to prepare described granule materials from several granulation nibs described.
2. disc granulator according to claim 1, is characterized in that: the outer surface of described disc can be the surface can accepting material of granulating of the conical surface, arc surface or other shape.
3. disc granulator according to claim 1 and 2, is characterized in that: the pressed discs on the disc on described driving shaft and compacting axle or between disc nationality to be in transmission connection by frictional force or nationality is in transmission connection by gear driving pair.
4. disc granulator according to claim 3; it is characterized in that: described feeder; comprise front side board, back side panel, upper left side plate and upper right side panel; be arranged on above particle blanketed zone; described front side board, back side panel and upper left side plate, upper right side panel form the bell mouth shape narrowed gradually jointly, material of granulating are provided to the particle blanketed zone in granulation portion by feeder.
5. disc granulator according to claim 4, is characterized in that: described power transmission part is one or two, comprises a motor and speed reducer, described motor via reducer and driving shaft or with driving shaft, suppress axle and be in transmission connection respectively.
6. the disc granulator according to claim 4 or 5; it is characterized in that: described disc granulator also comprises the inner surface acted on described in disc and the cutter cut the granule materials that the granulation nib of disc is suppressed, the granule materials that disc is suppressed by described cutter cuts off and becomes finished particle material.
7. disc granulator according to claim 6, is characterized in that: the disc on described driving shaft is 1 or side-by-side two or is two separately, and the pressed discs on described compacting axle or disc are corresponding 1 or 2.
8. disc granulator according to claim 7, is characterized in that: described compacting axle is concentric shafts.
9. disc granulator according to claim 7, is characterized in that: described compacting axle is bent axle.
10. disc granulator according to claim 9, is characterized in that: described disc granulator is also provided with safety guard; Described safety guard, comprises connecting rod and lower link, is arranged on the both sides of described compacting axle; be fixedly connected with compacting axle respectively, described upper connecting rod connection wire rod, the other end of described screw mandrel is connected with frame; described lower link connects extension spring, and the other end of described extension spring is connected with frame.
CN201410553802.5A 2014-10-20 2014-10-20 Disc granulator Active CN104307437B (en)

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Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
CN201410553802.5A CN104307437B (en) 2014-10-20 2014-10-20 Disc granulator

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CN104307437A true CN104307437A (en) 2015-01-28
CN104307437B CN104307437B (en) 2016-06-15

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6313405A (en) * 1986-07-03 1988-01-20 Matsushita Electric Ind Co Ltd Low frequency amplifier
US5052912A (en) * 1987-10-23 1991-10-01 Moriyama Masao Pellet production apparatus
CN102974276A (en) * 2012-11-12 2013-03-20 溧阳市正申饲料机械厂 Ring die pelleter
CN102989364A (en) * 2011-09-16 2013-03-27 北京泛欧瑞得科技有限公司 Novel roller disc mold granulator
CN204447940U (en) * 2014-10-20 2015-07-08 河南龙昌机械制造有限公司 Disc granulator

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6313405A (en) * 1986-07-03 1988-01-20 Matsushita Electric Ind Co Ltd Low frequency amplifier
US5052912A (en) * 1987-10-23 1991-10-01 Moriyama Masao Pellet production apparatus
CN102989364A (en) * 2011-09-16 2013-03-27 北京泛欧瑞得科技有限公司 Novel roller disc mold granulator
CN102974276A (en) * 2012-11-12 2013-03-20 溧阳市正申饲料机械厂 Ring die pelleter
CN204447940U (en) * 2014-10-20 2015-07-08 河南龙昌机械制造有限公司 Disc granulator

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
邱天: "造粒机评述", 《辽阳石油化工高等专科学校学报》, vol. 17, no. 2, 30 June 2001 (2001-06-30) *

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Denomination of invention: Disk type granulator

Effective date of registration: 20190226

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