CN104304917A - Production line for wheat aleurone layer content cooked flour - Google Patents
Production line for wheat aleurone layer content cooked flour Download PDFInfo
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- CN104304917A CN104304917A CN201410483437.5A CN201410483437A CN104304917A CN 104304917 A CN104304917 A CN 104304917A CN 201410483437 A CN201410483437 A CN 201410483437A CN 104304917 A CN104304917 A CN 104304917A
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L7/00—Cereal-derived products; Malt products; Preparation or treatment thereof
- A23L7/10—Cereal-derived products
- A23L7/198—Dry unshaped finely divided cereal products, not provided for in groups A23L7/117 - A23L7/196 and A23L29/00, e.g. meal, flour, powder, dried cereal creams or extracts
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Abstract
The invention relates to a production line for wheat aleurone layer content cooked flour. The production line comprises a material selection unit, a cooking device assembly, a cooling unit, a detecting unit and a packaging unit. The production line is designed according to the feature of the wheat aleurone layer content, quick and batch production can be achieved by the reasonable design, and wheat aleurone layer content cooked products which are high in nutrients, low in nutrition loss, good in taste and instant to eat can be continuously produced at scale.
Description
Technical field
The invention belongs to the Design of Production Line field of machine-building design field, be specifically related to a kind of production line for the ripe powder processing of wheat aleurone layer content.
Background technology
Wheat bran, primarily of wheat cortex and wheat aleurone layer composition, is by the endosperm of the pericarp of wheat, seed coat, hyaline layer, aleurone and minute quantity from outside to inside successively.Wheat aleurone layer is present in the outermost layer of wheat seed endosperm, is combined by very strong adhesion with hyaline layer and seed coat, is divested or lose because rolling in flour processing process with wheat cortex.Wheat aleurone confluent monolayer cells contains wheat all substances significant in nutrition and physiology in a concentrated form; comprise dietary fiber, protein, mineral matter, B family vitamin, vitamin E, essential fatty acid and specific protective substance, as bioactivator etc.
Wheat is one of the most reliable food of the mankind in the history of several thousand always, but wheat aleurone layer and wheat cortex firm pasting, make the segregation ratio of wheat aleurone confluent monolayer cells and wheat cortex more difficult, conventional method is difficult to peel off to be extracted, so in the process of cereal shelling, the wheat aleurone layer overwhelming majority is ground off, and is used as feed with wheat cortex.That processes is meticulous, and nutriment loses more, so long-term edible refining cereal, human body easily lacks desired nutritional material.Therefore, try every possible means that the wheat aleurone layer separation and Extraction in wheat bran out will be had great benefit to human body, and good economic benefit and social benefit can be produced, and then provide new approach for the increment of agricultural byproducts.But wheat aleurone layer fecula exists inconvenience in application, society rhythm is fast, and not free the cooking of most people is cooked, and the popularization of such wheat aleurone layer fecula is just faced with larger problem.Simultaneously because the frying of wheat aleurone layer also exists the bad control of temperature, market there is not yet the ripe powder product of wheat aleurone layer in the feature that mouthfeel difficulty is held.
Therefore; need badly a kind of specifically for the production line of the ripe powder processing of wheat aleurone layer content; according to the characteristic of wheat aleurone layer content; should be reached fast by rational design, the object of batch production, serialization, large-scale production can go out that nutritional labeling is high, nutrition leak rate is low, mouthfeel good and the wheat aleurone layer product of convenient and instant.Retain primary characteristic and the mouthfeel of wheat aleurone layer again to greatest extent, minimizing material of simultaneously trying one's best leaks and flying dust flies upward, decreasing pollution environment.
Summary of the invention
In order to solve the problems of the technologies described above, the object of this invention is to provide a kind of production line for the ripe powder processing of wheat aleurone layer content, this production line comprises unit of selecting materials, curing equipment assembly, cooling unit, detecting unit and packaging unit.
Described unit of selecting materials has 100-150 object multilayer screen cloth screening plant, is screened the wheat aleurone layer content fecula of roughly selecting by this multilayer screen cloth screening plant; From selecting materials, unit material out enters described curing equipment assembly, and described curing equipment assembly comprises feed unit, discharging unit, slaking unit and dehumidifier unit; The ripe powder of wheat aleurone layer content of abundant slaking is obtained in curing equipment assembly, discharge is stablized to conveying auger by discharge device, then be delivered to cooling unit, described cooling unit is cooled material by the flowing of controlled circulation water in circulation cylinder; The ripe powder conveying auger of wheat aleurone layer content cooled is delivered to detecting unit and carries out metal detection; Finally, qualified after the above-mentioned detection ripe powder of wheat aleurone layer content is packed by packaging unit.
According to the production line for the processing of wheat aleurone layer content ripe powder of the present invention, described in the select materials multilayer screen cloth screening plant of unit weight is set on sieve nest to strengthen screening effect.
According to the production line for the ripe powder processing of wheat aleurone layer content of the present invention, the pendulum angle of described weight is 45 °-135 °.
According to the production line for the processing of wheat aleurone layer content ripe powder of the present invention, described in unit of selecting materials to be sampled fast measuring moisture by the wheat aleurone layer content powder of electric moisture meter to screening.
According to the production line for the ripe powder processing of wheat aleurone layer content of the present invention, under ensureing this operation, material water ratio to be processed is less than 10%.
According to the production line for the ripe powder processing of wheat aleurone layer content of the present invention, described slaking unit comprises the swing roller of rotary rolling, charging when this swing roller turns clockwise, discharging when being rotated counterclockwise.
According to the production line for the ripe powder processing of wheat aleurone layer content of the present invention, divide equally in described swing roller and be arranged with 12 striker plates, each striker plate and swing roller inwall form the hollow bulb of about 5mm, and striker plate passes through three stainless steel column support and connection of column type in inner wall of rotary drum.
According to the production line for the ripe powder processing of wheat aleurone layer content of the present invention, there is electromagnetic induction coil device the periphery of the swing roller of described slaking unit, the copper coil of electromagnetic induction coil device is wound in whole swing roller, produce heat in conjunction with the magnetic line of force device of swing roller bottom, and then play the effect to heating material.
According to the production line for the ripe powder processing of wheat aleurone layer content of the present invention, the electromagnetic spool device index drum temperature range of described slaking unit is at 139 ± 2 DEG C.
According to the production line for the ripe powder processing of wheat aleurone layer content of the present invention, described dehumidifier unit comprises air-introduced machine, dehumidifier pipe and filtering tank, dehumidifier pipe is arranged on the top of slaking unit, filtering tank is connected to by air-introduced machine, the a large amount of steam produced in equipment in removing maturing process and fine solid particle material, control curing equipment internal relative humidity at 50-70%.
According to the production line for the ripe powder processing of wheat aleurone layer content of the present invention, the polytetrafluorethylecoatings coatings of swing roller inwall coating food level.
According to the production line for the ripe powder processing of wheat aleurone layer content of the present invention, the circulation drum inner surface of described cooling unit is provided with temperature inductor, is used for responding in real time the temperature of wheat aleurone layer content in cylinder.
According to the production line for the ripe powder processing of wheat aleurone layer content of the present invention, by the unlatching of pneumatic operated valve gauge tap controlled cooling model unit negative pressure water pump, pass through pneumatic operated valve automatic discharging after arriving design temperature, accurately control product amount of cure.
According to the production line for the ripe powder processing of wheat aleurone layer content of the present invention, described circulation drums inside has Stirring structure.
According to the production line for the ripe powder processing of wheat aleurone layer content of the present invention, the wheat aleurone layer content entered in circulation cylinder does not precipitate long-pending block under the effect of Stirring structure, and passes through the conveying auger uniform discharge of helical structure.
According to the production line for the ripe powder processing of wheat aleurone layer content of the present invention, the cool time of described cooling unit, at 5-15min, is 10-20 DEG C by automatic temperature control system control temperature.
By the ripe powder of automatic production line production wheat aleurone layer content of the present invention; production method is simple; whole simple flow, quick; product safety health, and serialization, large-scale production can go out that nutritional labeling is high, nutrition leak rate is low, mouthfeel good and the wheat aleurone layer content cooked product of convenient and instant.
Accompanying drawing explanation
In order to be illustrated more clearly in the embodiment of the present invention or technical scheme of the prior art, be briefly described to the accompanying drawing used required in embodiment or description of the prior art below, apparently, the accompanying drawing in the following describes is only some embodiments of the present invention.
Fig. 1 is a kind of production line schematic flow sheet for the processing of wheat aleurone layer content fecula of the present invention.
Fig. 2 is a kind of production line schematic diagram for the processing of wheat aleurone layer content fecula of the present invention.
In figure, 1-screening plant, 2-first conveying auger, 3-curing equipment assembly, 4-second conveying auger, 5-cooling unit, 6-the 3rd conveying auger, 7-checkout gear, 8-packaging unit, 9-dehumidifier unit.
Detailed description of the invention
The invention provides a kind of production line for the ripe powder processing of wheat aleurone layer content, this production line comprises unit of selecting materials, curing equipment assembly (2), cooling unit (5), detecting unit and packaging unit (7,8).
Described unit of selecting materials has 100-150 object multilayer screen cloth screening plant, by multilayer screen cloth screening plant, the wheat aleurone layer content fecula of roughly selecting is screened, filter out the wheat aleurone layer content powder that average particle size is less than 75 μm, simultaneously with wheat aleurone layer content powder (hereinafter unified with " material " replacement " wheat aleurone layer content powder ") the sample fast measuring moisture of electric moisture meter to screening, be less than 10% with material water ratio to be processed under ensureing this operation.Particularly, described in the select materials multilayer screen cloth of unit can be set to multilayer as required, form multilayer mesh screen, different sieve aperture specification is staggeredly placed, and object is the granularity requirements meeting wheat aleurone layer content.The multilayer screen cloth screening plant of described unit of selecting materials arranges weight to strengthen screening effect on sieve nest, weight pendulum angle is 45 °-135 °, the vibration frequency of screen cloth can be improved further, reduce the clogging of screen cloth, thus improve screening efficiency and improve the quality of screening product, make the movement locus of the material on screen cloth and the time of staying, material distribution, treating capacity, separative efficiency, net rate etc. reach optimum state.Described multilayer screen cloth screening plant can with screen ball, screen block with the use of, screen ball is rubber material, screen block is formed primarily of polyurethane material, band hairbrush, rat, canvas block form, can reach and prevent material from sticking, and improves the object of screening efficiency.
The material to be processed chosen is by the first conveying auger (2), quantitatively (each 30-50kg, be preferably 40kg) enter curing equipment assembly (3) and carry out slaking processing, described curing equipment assembly comprises feed unit, discharging unit, slaking unit and dehumidifier unit.
The feed unit of described curing equipment assembly comprises superposed material feeding mouth, this material feeding mouth (in 15-60 ° angle) connects the outlet of the first conveying auger placed that is inclined upwardly, be discharging opening in the middle part of slaking unit, connect the entrance of the second conveying auger (4).Described first conveying auger is identical with the structure of the second conveying auger, and be furnished with vibrator and frequency converter respectively, the transmission of the first and second described conveying augers and vibrator and frequency converter unification are controlled by power distribution cabinet, the wherein rotating speed of Frequency Converter Control auger and material loading speed, vibrator assists charging to prevent material bridging.Described feed unit is connected with Intelligent control plate (PLC), can prevent airborne dust, realize full-automatic, accurate quantitative feeding (actual charging be 40kg once).And precisely charging is the prerequisite controlling material slaking, as many chargings then can cause material not yet done, otherwise material gelatinization then can be caused excessive.Also carry out vibration by shaking screen from the wheat aleurone layer content of discharging opening slaking out to filter, eliminate the substandard products of knot tying, caking in wheat aleurone layer content maturing process, thus ensure the high-quality of final wheat aleurone layer content cooked product.
Particularly, shaking screen is made up of hopper, vibration chamber, shaft coupling, motor.Be made up of eccentric wheel, rubber software, main shaft, bearing etc. in vibration chamber.Adjustable eccentric hammer drives through motor and is communicated to spindle centerline, produces centrifugal force, material strength is changed under unbalanced state, in sieve, form track vortex.
Further, material enters slaking unit (3) through conveying auger from charging aperture, described slaking unit comprises the swing roller of rotary rolling, has 12 striker plates in described swing roller, and the tilt angle of 40 ° of described striker plate is 120 ° and divides equally and be arranged in swing roller.Striker plate and swing roller inwall form the hollow bulb of about 5mm, and striker plate is supported by three stainless steel columns of column type and is linked in inner wall of rotary drum, also can be separately fixed on striker plate and swing roller inwall by screw.The advantage function of this hollow bulb is: do not stop the material with contact internal walls after blank, material and the contact internal walls time short, thus ensure thermally equivalent, product quality is kept consistency.
Charging when swing roller turns clockwise, discharging when being rotated counterclockwise.The periphery of the swing roller of described slaking unit is with electromagnetic induction coil device, and the copper coil of electromagnetic induction coil device is wound in whole swing roller, produces heat, and then play heat effect in conjunction with the magnetic line of force device of swing roller bottom.Control heating-up temperature, heat time and heating gear by guidance panel simultaneously.Regulate heating gear, heating-up temperature, heat time, switch is threaded to right-hand member, and cylinder starts to turn clockwise, and material carries out maturation process.The apparatus assembly of described wheat aleurone layer content slaking also can comprise shaking screen, described shaking screen is made up of hopper, vibration chamber, shaft coupling, motor, be made up of eccentric wheel, rubber software, main shaft, bearing etc. in vibration chamber, adjustable eccentric hammer drives through motor and is communicated to spindle centerline, centrifugal force is produced under unbalanced state, material strength is changed, in sieve, forms track vortex.
Particularly, curing equipment is that Electromagnetic Heating cures curing equipment or infrared heating curing equipment.Power of agitator is 1.5KW, and heating power is 15-18KW, solenoid controlled bowl temperature scope be 139 ± 2 DEG C (being preferably 140 DEG C), can ensure the ripe powder uniform color of wheat aleurone layer content without being sticking, quality is unified, aromatic flavour.
In addition particularly, the coating material (being preferably food-grade polytetrafluoroethylene (PTFE)) of swing roller inwall plating food-grade, adhesive, prevents sticky wall in curing equipment.In addition because swing roller afterbody is without particularly evident when steam is large in heating, equipment, cause the easy sizing of equipment afterbody, gather materials, therefore install scraper plate additional at swing roller afterbody, material can be prevented at the gathering sizing of afterbody.After reaching heating-up temperature, switch is threaded to left end, and cylinder is rotated counterclockwise, and material is discharged to the second conveying auger from discharging opening, and slaking completes.The material that slaking is good enters material cooling unit through conveying auger after discharging from discharging opening.
Apparatus assembly for the slaking of wheat aleurone layer content also has dehumidifier unit (9), because in material maturing process, as dehumidified not in time, causing the material conglomeration of device interior, sticky wall, discharging finally may be caused to have some setbacks, gluing the gelatinization of wall material.Described dehumidifier unit comprises air-introduced machine, dehumidifier pipe and filtering tank, dehumidifier pipe is arranged on the top of slaking unit, be connected to filtering tank by air-introduced machine, a large amount of steam produced in equipment in removing maturing process and fine solid particle material, control curing equipment internal relative humidity at 50-70%.This wheat aleurone layer content curing equipment adopts solenoid heating and dehumidifying equipment, easy to operate, controls precisely, reduces potential safety hazard while automaticity is high, energy-conservation and environmental protection.
Next, obtain the ripe powder of wheat aleurone layer content of abundant slaking, stablize discharge to conveying auger by discharge device, be then delivered to cooling unit (5).
Described cooling unit comprises and is positioned at water inlet bottom cooling device, circulation cylinder, draws up the cooling water (running water) come enter from the water inlet of the bottom of cooling device from negative pressure water pump, after slaking, the ripe powder of wheat aleurone layer content enters in circulation cylinder through conveying auger, draw up the cooling water come to circulate in swing roller outside, play the effect of cooling material, after cooling material, the water that heats up is discharged from the discharge outlet at the top of cooling device and swing roller, and through cooling pond device through naturally cooling Posterior circle utilization.Further, described circulation drum inner surface is provided with temperature inductor, be used for responding in real time the temperature of wheat aleurone layer content, the temperature of induction shows in real time on the display screen of power distribution cabinet, operating personnel control the unlatching of negative pressure water pump by pneumatic operated valve gauge tap according to the temperature of the material of display screen display, also by temperature inductor is connected with PLC single-chip microcomputer, the unlatching of setting program automatically controlled water pump and/or closedown, pneumatic operated valve automatic discharging is passed through after arriving design temperature, accurate control product amount of cure, can not Yin Wendu be too high causes gelatinization, and can not the too low product that causes of Yin Wendu half-cooked.Ensure the quality stability of product, make that the physics and chemistry of product is specific, nutritive peculiarity is all stable.And by the flow velocity of PLC Single-chip Controlling water pump current control loop water in circulation cylinder, when the recirculated water flow velocity in circulation cylinder is large, material cooling velocity is fast; When hour material cooling velocity of the recirculated water flow velocity in circulation cylinder is slow.
Further, described circulation drums inside has Stirring structure, motor passes through gearbox, the main shaft be connected on gearbox is rotated, main shaft there is helical form agitating device, the wheat aleurone layer content entered in circulation cylinder does not precipitate long-pending block, and is convenient to discharging by the conveying auger of helical structure under the stirring action of this structure.Described circulation inner wall of rotary drum coating food level polytetrafluorethylecoatings coatings, adhesive, prevents sticky wall in cooling device.
Further, described circulation outer surface of cylinder is made up of multi-disc hollow fin, outer surface along circulation cylinder is that gap between 360 ° of tabular fin be arranged side by side is less than 5mm, the cooling water extracted out from cooling pond by water pump is entered fin by water inlet, and is discharged in cooling pond by delivery port.Preferably, described fin is rectangular shape with ripple or fold or cylinder form, and the thickness of described fin is set greater than 0.2mm and is less than 0.4mm.The material of described fin is the little and erosion-resisting material of thermal resistance, and such as: copper, cast iron, stainless steel, aluminium, aluminium alloy etc., described material is through surface treatment, and aluminum alloy nickel plated surface treatment, does not affect heat trnasfer, is corrosion-resistantly better than stainless steel.
Particularly, cool time, at 5-15min, is set to 10-20 DEG C by automatic temperature control system control temperature, and the speed of mainshaft of cooling device is 200rpm.
Finally, the ripe powder of wheat aleurone layer content cooled is delivered to detecting unit and carries out metal detection, qualified products will be packed rear mounted box by automatic packaging machine and put in storage, and substandard product abandons process.
By the ripe powder of automatic production line production wheat aleurone layer content of the present invention; production method is simple; whole simple flow, quick; product safety health, and serialization, large-scale production can go out that nutritional labeling is high, nutrition leak rate is low, mouthfeel good and the wheat aleurone layer content cooked product of convenient and instant.
The present invention is illustrated with the production line of exemplary embodiments to the ripe powder processing of wheat aleurone layer content; should be understood that; for a person skilled in the art; when not exceeding the scope of the invention and principle; also can carry out apparent change and amendment to the present invention, these changes and amendment also fall within the protection domain of the claims in the present invention.
Claims (10)
1., for a production line for the ripe powder processing of wheat aleurone layer content, this production line comprises unit of selecting materials, curing equipment assembly, cooling unit, detecting unit and packaging unit, it is characterized in that:
Described unit of selecting materials has 100-150 object multilayer screen cloth screening plant, is screened the wheat aleurone layer content fecula of roughly selecting by this multilayer screen cloth screening plant; From selecting materials, unit material out enters described curing equipment assembly, and described curing equipment assembly comprises feed unit, discharging unit, slaking unit and dehumidifier unit; The ripe powder of wheat aleurone layer content of abundant slaking is obtained in curing equipment assembly, discharge is stablized to conveying auger by discharge device, then be delivered to cooling unit, described cooling unit is cooled material by the flowing of controlled circulation water in circulation cylinder; The ripe powder conveying auger of wheat aleurone layer content cooled is delivered to detecting unit and carries out metal detection; Finally, the ripe powder of wheat aleurone layer content qualified after above-mentioned detection is packed by packaging unit.
2. the production line for the processing of wheat aleurone layer content ripe powder according to claim 1, described in the select materials multilayer screen cloth screening plant of unit weight is set on sieve nest to strengthen screening effect, the pendulum angle of described weight is 45 °-135 °.
3. the production line for the ripe powder processing of wheat aleurone layer content according to claim 1 and 2, described unit of selecting materials to be sampled fast measuring moisture by the wheat aleurone layer content powder of electric moisture meter to screening, and under ensureing this operation, material water ratio to be processed is less than 10%.
4. the production line for the ripe powder processing of wheat aleurone layer content according to claim 1, described slaking unit comprises the swing roller of rotary rolling, charging when this swing roller turns clockwise, discharging when being rotated counterclockwise, there is electromagnetic induction coil device the periphery of the swing roller of described slaking unit, the copper coil of electromagnetic induction coil device is wound in whole swing roller, heat is produced in conjunction with the magnetic line of force device of swing roller bottom, and then the effect played heating material, the electromagnetic spool device index drum temperature range of described slaking unit is at 139 ± 2 DEG C.
5. the production line for the ripe powder processing of wheat aleurone layer content according to claim 4, divide equally in described swing roller and be arranged with 12 striker plates, each striker plate and swing roller inwall form the hollow bulb of about 5mm, and striker plate passes through three stainless steel column support and connection of column type in inner wall of rotary drum.
6. the production line for the ripe powder processing of wheat aleurone layer content according to claim 1, described dehumidifier unit comprises air-introduced machine, dehumidifier pipe and filtering tank, dehumidifier pipe is arranged on the top of slaking unit, filtering tank is connected to by air-introduced machine, the a large amount of steam produced in equipment in removing maturing process and fine solid particle material, control curing equipment internal relative humidity at 50-70%.
7. according to the production line for the ripe powder processing of wheat aleurone layer content one of claim 1-6 Suo Shu, the polytetrafluorethylecoatings coatings of swing roller inwall coating food level.
8. the production line for the ripe powder processing of wheat aleurone layer content according to claim 1, the circulation drum inner surface of described cooling unit is provided with temperature inductor, be used for responding in real time the temperature of wheat aleurone layer content in cylinder, described circulation drums inside has Stirring structure, the wheat aleurone layer content entered in circulation cylinder does not precipitate long-pending block under the effect of Stirring structure, and passes through the conveying auger uniform discharge of helical structure.
9. the production line for the ripe powder processing of wheat aleurone layer content according to claim 1, by the unlatching of pneumatic operated valve gauge tap controlled cooling model unit negative pressure water pump, passes through pneumatic operated valve automatic discharging after arriving design temperature, accurately controls product amount of cure.
10. the production line for the ripe powder processing of wheat aleurone layer content according to claim 1, the cool time of described cooling unit, at 5-15min, is 10-20 DEG C by automatic temperature control system control temperature.
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| CN201410483437.5A CN104304917A (en) | 2014-09-19 | 2014-09-19 | Production line for wheat aleurone layer content cooked flour |
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| CN201410483437.5A CN104304917A (en) | 2014-09-19 | 2014-09-19 | Production line for wheat aleurone layer content cooked flour |
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Application publication date: 20150128 |