CN104304527A - Automatic black tea primary manufacturing system - Google Patents
Automatic black tea primary manufacturing system Download PDFInfo
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- CN104304527A CN104304527A CN201410606157.9A CN201410606157A CN104304527A CN 104304527 A CN104304527 A CN 104304527A CN 201410606157 A CN201410606157 A CN 201410606157A CN 104304527 A CN104304527 A CN 104304527A
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- 244000269722 Thea sinensis Species 0.000 title claims abstract description 51
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 32
- 235000006468 Thea sinensis Nutrition 0.000 title claims abstract description 29
- 235000020279 black tea Nutrition 0.000 title claims abstract description 29
- 235000013616 tea Nutrition 0.000 claims abstract description 26
- 238000001816 cooling Methods 0.000 claims abstract description 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 29
- 238000004898 kneading Methods 0.000 claims description 28
- 238000000889 atomisation Methods 0.000 claims description 22
- 230000007246 mechanism Effects 0.000 claims description 19
- 210000005056 cell body Anatomy 0.000 claims description 18
- 230000033001 locomotion Effects 0.000 claims description 14
- 230000001105 regulatory effect Effects 0.000 claims description 14
- 230000002542 deteriorative effect Effects 0.000 claims description 11
- 210000004907 gland Anatomy 0.000 claims description 9
- 230000003750 conditioning effect Effects 0.000 claims description 5
- 230000001276 controlling effect Effects 0.000 claims description 5
- 238000007599 discharging Methods 0.000 claims description 3
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- 238000010438 heat treatment Methods 0.000 claims description 2
- 240000008866 Ziziphus nummularia Species 0.000 claims 2
- 238000000034 method Methods 0.000 abstract description 16
- 238000003892 spreading Methods 0.000 abstract description 7
- 238000001035 drying Methods 0.000 abstract description 6
- 238000000855 fermentation Methods 0.000 abstract description 5
- 230000004151 fermentation Effects 0.000 abstract description 5
- 230000007480 spreading Effects 0.000 abstract description 3
- 238000012216 screening Methods 0.000 abstract description 2
- 230000008569 process Effects 0.000 description 7
- 230000000694 effects Effects 0.000 description 6
- 241001247821 Ziziphus Species 0.000 description 4
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 239000001301 oxygen Substances 0.000 description 3
- 229910052760 oxygen Inorganic materials 0.000 description 3
- -1 polyphenol compound Chemical class 0.000 description 3
- 235000013824 polyphenols Nutrition 0.000 description 3
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- 239000002994 raw material Substances 0.000 description 2
- 230000007306 turnover Effects 0.000 description 2
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- 238000002474 experimental method Methods 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 235000019713 millet Nutrition 0.000 description 1
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Abstract
The invention discloses an automatic black tea primary manufacturing system. The system comprises a tedding machine, a withering machine, a twisting machine, a deblocking screening machine, a fermentation chamber, a first drying machine and a second drying machine, which are connected with one another in sequence; a cooling and dampening device is also arranged between the first drying machine and the second drying machine. The system further comprises an automatic control unit used for controlling temperature, humidity and air volume of the manufacturing system. The automatic black tea primary manufacturing system disclosed by the invention is invented according to the traditional Congou black tea making requirements as well as performance and characteristics of modern tea making machinery; in the withering procedure, the temperature is controllable, the air volume is adjustable, the time is controllable and the spreading thickness is adjustable; in the twisting procedure, tea leaves are automatically fed, electronically weighed, automatically put, automatically twisted and automatically discharged; in the fermenting procedure, the temperature is controllable, the humidity is detected, the time is automatically controlled and the spreading thickness is adjustable; the whole manufacturing system has the production characteristics of continuity, automation and cleanness; the manufacturing capacity can reach 500 kg/h.
Description
Technical field
The invention belongs to Tea Processing technical field, especially relate to a kind of automation black tea just production line processed.
Background technology
Black tea belongs to the teas that entirely ferments, and is with the bud-leaf of tea tree for raw material, refines form through typical process processes such as withering, knead (cutting), ferment, be dry.Because its dry dark brown pool and the millet paste that brews are homophony with redness, therefore named black tea.Strictly say, black tea does not refer to the kind of tea, but a kind of processing technology of tealeaves.3rd phase in 2005 " Guangxi tropical agriculture " 40-41 page has delivered spiral shell shape black tea process technology, the processing of its spiral shell shape black tea through tea fresh leaves → wither → knead → deblock → ferment → just dry → spread → frying moulding and setting → foot dry with Titian and get final product.
The preparation system of existing black tea is all equipped with preparation method's staged operation, and its production capacity is low.Along with the continuous increase of tea market demand, Tea Production is also in the urgent need to entering serialization and mass, but tealeaves system also cannot meet the tealeaves preparation method day by day upgraded at present.
Summary of the invention
In order to overcome above-mentioned technical problem, the object of this invention is to provide a kind of novel black tea just production system processed, low to solve existing production system efficiency, the problem that automaticity is not high, and the quality substantially increasing black tea.
The technical solution adopted for the present invention to solve the technical problems is: a kind of automation black tea just production system processed, it comprises the tea leaf tedder, deteriorating machine, kneading machine, block-separating sifting machine, fermenting cellar, the first dryer and the second dryer that are linked in sequence successively, between the first dryer and the second dryer, be also provided with cooling conditioning device, also comprise the automatic control unit for production control system temperature, humidity and air quantity.
Wherein, in order to obtain the better blue or green effect in stand, tea leaf tedder comprises frame, be arranged on the main box in frame, be arranged on the first hoisting mechanism of frame front, the the first plane conveyor structure be connected with the first hoisting mechanism, and be arranged on movable second plane conveyor structure below the first plane conveyor structure.Be provided with the first conveyer belt be connected with deteriorating machine in the inside of main box, above this first conveyer belt, be also provided with the first Yun Ye mechanism be connected with the second plane conveyor structure; First plane conveyor structure is provided with pillar near one end of the first hoisting mechanism, and the other end synchronously can seesaw together with the second plane conveyor structure; Second plane conveyor structure comprises conveying casing, and being installed in conveying box house can the second conveyer belt of rotating, and is arranged on the first blanking port and second blanking port of conveying tank ends; This conveying casing is also provided with the first motor for driving the second plane conveyor structure side-to-side movement, and for controlling the second motor that the second plane conveyor structure seesaws.First Yun Ye mechanism comprises even leaf bar, connects even leaf bar and the connection bracket of carrying casing, and the 3rd motor for driving even leaf bar to rotate; This even leaf bar comprises round bar, and to be evenly arranged on this round bar and outward extending one group of sour jujube pin, and the end of this sour jujube pin bends along the direction of rotation of even leaf bar.
Adopt technique scheme, fresh leaf enters the second plane conveyor structure through the first hoisting mechanism, the first plane conveyor structure, the second conveyer belt now in the second plane conveyor structure rotates forward, fresh leaf drops down onto the first conveyer belt of main box from the first blanking port of end, meanwhile, the first conveyer belt rotates forward slowly and fresh leaf is brought to deteriorating machine.In this process, second plane conveyor structure seesaws under the effect of the second motor, and under the effect of the first motor with the speed higher than the first conveyer belt slowly to left movement, until when the first blanking port of the second plane conveyor structure moves to immediately below the first plane conveyor structure movable end, second plane conveyor structure moves right gets back to initial position, and the second conveyer belt starts reversion, this in season leaf drops down onto on the first conveyer belt through the second blanking port, second plane conveyor structure continues to left movement, in overall process, the first Yun Ye mechanism rolls to fresh leaf, achieve fresh leaf evenly spreading on the first conveyer belt, solving existing tea leaf tedder, to spread out blue or green efficiency low, problem of low quality, and it is rational in infrastructure, spread out blue or green quality higher, decrease the mechanical damage because artificial ploughing in green causes dark brownish green surface, also a saving the input of manpower, make operating aspect more simple and reliable.
In order to " temperature-controllable, air quantity are adjustable, the time is controlled, leaf-spreading thickness is adjustable " of the operation that realizes withering, above-mentioned deteriorating machine comprises at least two groups and is connected successively and the withering trough of male-female engagement, this withering trough comprises cell body, be arranged on the conveyer belt in cell body, and be installed in the leaf-leveling machine for regulating fresh leaf thickness above conveyer belt.The top droop of conveyer belt is arranged in cell body, and leaf-leveling machine can move back and forth along conveyer belt traffic direction, and conveyer belt forms closed circuit by multiple drive in cell body.The side of cell body is provided with notch part, and opposite side is provided with the lug boss suitable with notch part, and notch part is provided with feeding mouth, is provided with discharging opening below lug boss; The adjusting device for regulating temperature and humidity is also provided with in described cell body.
Adopt technique scheme, by the withering trough of one group of male-female engagement, the link of withering is resolved into several stages, and realize the slitless connection in above-mentioned stage, time tealeaves often falls into another withering trough from a withering trough, be all equivalent to carry out once inside out to tealeaves, make to wither more even, solve traditional natural to wither inefficiency and the uppity problem of deterioration device parameter simultaneously, and substantially increase the quality of black tea.The leaf-leveling machine that portion's rational height is adjustable on a moving belt, can regulate the thickness of fresh leaf depending on the quality of fresh leaf; To also be provided with the driving moved back and forth along conveyer belt traffic direction for realizing leaf-leveling machine in withering trough, realizing the repeatedly upset to fresh leaf; In process of withering, general 1 hours turns 1 time, and rainwater leaf wants duty to turn over, and about turns over 1 time every 30 minutes, after surface water scatters and disappears, turn over 1 time again every 1 hour.Realize slitless connection by the male-female engagement of each withering trough notch part, lug boss, what ensure Tea Processing cleans continuous seepage.
In order to realize kneading operation " can automatic switching leaf without the need to shutdown ", kneading machine comprises the first PLC, kneads support, is arranged on to knead support kneads dish, and with knead coil coordinate knead bucket; The inside of kneading bucket is provided with gland, outer wall is provided with fixed support, gland is provided with screw mandrel, fixed support is provided with four support bars, in four support bars front two support bars between and be connected to a cantilever between two support bars at rear, between two cantilevers, be connected with two guide rails be parallel to each other; Guide rail is provided with can along the linking arm of guide rail movement, linking arm is provided with the nut casing coordinated with screw mandrel, this nut casing is connected with the first drives structure for driving screw mandrel to move up and down, linking arm is connected with the second drives structure moved left and right for promoting it, and the first drives structure is connected the first PLC respectively with the second drives structure.Adopt technique scheme, controlling moving up and down and side-to-side movement of gland by the first PLC, realizing the automatic charging to fresh leaf when kneading, wait for without the need to shutdown and shutting down, and then improve the efficiency of kneading.
Further, the 4th motor is equiped with in the bottom of kneading support, 4th motor is connected with rotating shaft, the first fork with axis of rotation is installed in the end of rotating shaft, the end of this first fork is hinged with the head rod running through and knead dish, the other end of head rod has outward extending second fork, and the bucket wall kneading bucket is provided with the second connecting rod be hinged with described second fork.Knead dish and knead bucket and make dislocation motion in the same way under the driving of the 4th motor.In existing kneading machine, it is fixed for kneading dish, knead bucket kneading on dish and do eccentric motion, it is uneven that mode of kneading so often causes blade to be kneaded, poor effect, and inventor is through lot of experiments, knead dish by the 4th driven by motor and knead bucket and make dislocation motion in the same way, make fresh leaf knead dish and knead the friction increase between bucket, make the cell-damaging rate kneading leaf reach 80 ~ 85%, blade rolled twig rate is more than 80%.
The effect of block-separating sifting machine is to dismiss tea group, and radiating and cooling, separates always tender, makes it to knead evenly, leaf roll slivering, the change of chemical composition in regulation and control leaf simultaneously.Black tea is in the process of kneading on the one hand, because leaf is subject to effect and the polyphenol compound oxidation of mechanical force in bucket, produces large calorimetric reason, make leaf temperature rise, particularly cool autumn weather in summer, temperature was high, and necessary radiating and cooling in time, with the speed of regulation and control polyphenol compound oxidative condensation.Otherwise polyphenol compound condensation is too much, tea leaf quality reduces.On the other hand, the raw material that tenderness is good, easily causes tighter agglomerate to solve sub-sieve even more important when kneading.3rd, concerning old tender mixed tealeaves, it is shorter that tender leaf kneads the time, is easily kneaded into tighter one, and Lao Ye kneads and is difficult to slivering, and the time will be grown, and pressure is heavier.When tender leaf reaches appropriateness, Lao Ye kneads deficiency, and old Shunda is to appropriateness, and tender leaf is kneaded excessively, produces disconnected broken.Therefore, solution screening to be carried out after kneading, and ferment respectively, make it uniformity.
In order to realize fermentation procedure " temperature-controllable, Humidity Detection, automatically control time, leaf-spreading thickness is adjustable ", the inside of fermenting cellar is provided with air inlet, outer setting has atomization chamber, atomization chamber is connected with air inlet duct, described atomization chamber is connected with water pipe, the end of atomization chamber inner conduit is provided with atomizer, the top of atomization chamber is also provided with air blast, the entrance point of water pipe is also provided with water temperature regulation device, the pipeline that atomization chamber is connected with air inlet is provided with steam automatic regulating valve, in fermenting cellar, is also provided with temperature sensor and humidity sensor; Also comprise the second PLC be connected with humidity sensor with temperature sensor, second PLC receives the fermenting cellar temperature and humidity that detects from temperature sensor and humidity sensor and setting value contrasts, and then control the aperture of water temperature regulation device heating and control steam automatic regulating valve, thus the temperature and humidity in fermenting cellar is made to meet setting requirement.In order to reduce costs, water temperature regulation device comprises steam heat switch, and a water inlet of steam heat switch is connected with running water pipe, and another water inlet is connected with vapours pipeline; Vapours pipeline is provided with magnetic valve, and magnetic valve is controlled by the second PLC.The top cover of fermenting cellar and the inwall of surrounding are evenly equipped with afflux groove, and the bottom of fermenting cellar is provided with discharge outlet, can effectively prevent condensing drip on tealeaves.
Adopting technique scheme, in fermenting cellar, inputting atomization vapour, for regulating the humidity of fermenting cellar by atomizer.And water temperature can be regulated by water temperature regulation device, by being directly blown in fermenting cellar by the atomization vapour meeting fermenting cellar temperature requirement after adjustment, meet the requirement of temperature and humidity in fermenting cellar simultaneously.Air blast is arranged on the top of atomization chamber, while being blown into oxygen, in the lump atomization vapour is brought in fermenting cellar, thus by an air inlet input, be blown into the gas with temperature, humidity and oxygen meeting fermentation of black tea requirement simultaneously, make the gas blown in any position be all meet the temperature of fermentation of black tea, humidity and oxygen requirements simultaneously.Temperature-adjusting device can heat up to fermenting cellar very easily and lower the temperature.Temperature-adjusting device comprises heat exchanger etc., and utilize the natural temperature of running water to lower the temperature to fermenting cellar, or heated up to fermenting cellar by the heat in steam pipe, cost is low, effective.The plate construction of fermenting cellar ensures that steam can not condense and drops on tealeaves, improve the quality of tealeaves, and heat insulation layer structure better can maintain the internal environment of fermenting cellar.
Also be disposed with the first dryer, cooling conditioning device and the second dryer at the rear portion of fermenting cellar, these equipment itself belong to existing equipment, specifically do not state at this to its structure, and just parameter preset is different.First, in the first dryer, carry out gross fire just dry, its temperature is 100 ~ 120 DEG C, upper leaf thickness 1.5 ~ 2cm, and the time is 10 ~ 12 minutes, and being dried to moisture content is 20 ~ 22%.Then, the gross tea after drying through gross fire is sent into cooling conditioning device and carry out airing, its airing thickness is no more than 20cm, and is suitably turned over by leaf-leveling machine and take off.Finally, in the second dryer, carry out sufficient fire drying, its bake out temperature is at 80 ~ 85 DEG C, and upper leaf thickness 2 ~ 3cm, 10 ~ 12 minutes time, being dried to moisture content is 5 ~ 6%.
Beneficial effect of the present invention:
Inventor makes requirement according to traditional congou tea, performance characteristics invention in conjunction with modern tea manufacturing machine forms, operation of withering realizes " temperature-controllable, air quantity are adjustable, the time is controlled, leaf-spreading thickness is adjustable ", knead operation and realize " self-feeding, projection electronic weighing, automatic switching leaf, automatic knead entwist, self-emptying ", fermentation procedure realizes " temperature-controllable, Humidity Detection, when automatically controlling, leaf-spreading thickness is adjustable ", and whole piece production system has serialization, automation, the productive prospecting that cleans.This production system and the direct contact portion of tealeaves all adopt food grade stainless steel and elastomeric material to make, and ensure the quality of tealeaves, its production capacity can reach 500kg/h.
Below with reference to drawings and Examples, the present invention is described in detail.
Accompanying drawing explanation
Fig. 1 is system block diagram of the present invention.
Fig. 2 is the structural representation of tea leaf tedder in the present invention.
Fig. 3 is the top view of tea leaf tedder, and in figure, dotted line place illustrates the first plane conveyor structure along with the second plane conveyor structure and makes the extreme position that synchronously seesaws together.
Fig. 4 is the stereogram of tea leaf tedder local.
Fig. 5 is the side view of the first Yun Ye mechanism in tea leaf tedder.
Fig. 6 is the structural representation of deteriorating machine in the present invention.
Fig. 7 is the structural representation of withering trough.
Fig. 8 is the structural representation of kneading machine in the present invention.
Fig. 9 is structural representation when gland is removed in kneading machine.
Figure 10 is the structural representation that gland moves left and right.
Figure 11 is the structural representation of fermenting cellar in the present invention.
Figure 12 is the left view of water temperature regulation device and annexation thereof in fermenting cellar.
Figure 13 is the front view of water temperature regulation device and annexation thereof in fermenting cellar.
Detailed description of the invention
Embodiment,
Refer to Fig. 1, a kind of automation black tea just production system processed, it comprises the tea leaf tedder 1, deteriorating machine 2, kneading machine 3, block-separating sifting machine 4, fermenting cellar 5, first dryer 6 and the second dryer 8 that are linked in sequence successively, is also provided with cooling conditioning device 7 between the first dryer 6 and the second dryer 8; Also comprise the automatic control unit for production control system temperature, humidity and air quantity.
Refer to Fig. 2 to 5, tea leaf tedder 1 comprises frame 11, be arranged on the main box 12 in frame 11, be arranged on the first hoisting mechanism 13 of frame 11 front portion, the the first plane conveyor structure 14 be connected with the first hoisting mechanism 13, and be arranged on movable second plane conveyor structure 15 below the first plane conveyor structure 14; The inside of described main box 12 is provided with the first conveyer belt 16 be connected with deteriorating machine 2, is also provided with the first Yun Ye mechanism 17 be connected with the second plane conveyor structure 15 above this first conveyer belt 16; First plane conveyor structure 14 is provided with pillar 141 near one end of the first hoisting mechanism 13, and the other end synchronously can seesaw together with the second plane conveyor structure 15; Second plane conveyor structure 15 comprises conveying casing 151, and being installed in conveying casing 151 inside can the second conveyer belt 152 of rotating, and is arranged on first blanking port 153 and second blanking port 154 at conveying casing 151 two ends; This conveying casing 151 is also provided with the first motor 18 for driving the second plane conveyor structure 15 side-to-side movement, and for controlling the second motor 19 that the second plane conveyor structure 15 seesaws.First Yun Ye mechanism 17 comprises even leaf bar 171, connects even leaf bar and the connection bracket 172 of carrying casing, and the 3rd motor 173 for driving even leaf bar to rotate; This even leaf bar 171 comprises round bar 174, and to be evenly arranged on this round bar and outward extending one group of sour jujube pin 175, and the end of this sour jujube pin 175 bends along the direction of rotation of even leaf bar.
Refer to Fig. 6 to 7, deteriorating machine 2 comprises the second hoisting mechanism 28 be connected with tea leaf tedder 1, and five groups are connected and the withering trough 20 of male-female engagement successively, corresponding the first withering trough 201, second withering trough 202, the 3rd withering trough 203, the 4th withering trough 204 and the 5th withering trough 205 be connected successively of concrete difference.Above-mentioned withering trough 20 comprises cell body 21, is arranged on the conveyer belt 22 in cell body 21, and is installed in the leaf-leveling machine 23 for regulating fresh leaf thickness above conveyer belt 22; The top droop of conveyer belt 22 is arranged in cell body 21, and leaf-leveling machine 23 can move back and forth along conveyer belt 22 traffic direction, and conveyer belt 22 forms closed circuit by multiple drive in cell body; The side of described cell body 21 is provided with notch part 24, and opposite side is provided with the lug boss 25 suitable with notch part 24, and notch part 24 is provided with feeding mouth 26, is provided with discharging opening 27 below lug boss 25.The adjusting device for regulating temperature and humidity is also provided with in cell body 21.
Refer to Fig. 8 to 10, kneading machine 3 comprises the first PLC, kneads support 31, is arranged on to knead support 31 kneads dish 33, and with knead that dish 33 coordinates knead bucket 34; The inside of kneading bucket 34 is provided with gland 35, outer wall is provided with fixed support 36, described gland 35 is provided with screw mandrel 311, fixed support 36 is provided with four support bars 37, in four support bars 37 front two support bars between and be connected to a cantilever 38 between two support bars at rear, between two cantilevers 38, be connected with two guide rails be parallel to each other 39; Guide rail 39 is provided with can along the linking arm 320 of guide rail movement, described linking arm 320 is provided with the nut casing 310 coordinated with screw mandrel 311, this nut casing 310 is connected with the first drives structure for driving screw mandrel 311 to move up and down, linking arm 320 is connected with the second drives structure moved left and right for promoting it, and the first drives structure is connected the first PLC respectively with the second drives structure.The 4th motor 318 is also equiped with in the bottom of kneading support 31,4th motor 318 is connected with rotating shaft 313, the first fork 314 rotated with rotating shaft 313 is installed in the end of rotating shaft 313, the end of this first fork 314 is hinged with the head rod 319 running through and knead dish 33, the other end of described head rod 319 has outward extending second fork 316, and the bucket wall kneading bucket 34 is provided with the second connecting rod 317 be hinged with described second fork 316; Described knead dish 33 and knead bucket 34 under the driving of the 4th motor 318, make dislocation motion in the same way.
Refer to Figure 11 to 13, the inside of fermenting cellar 5 is provided with air inlet 52, outer setting has atomization chamber 53, atomization chamber 53 is connected with air inlet 52 pipeline, described atomization chamber 53 is connected with water pipe 55, the end of atomization chamber 53 inner conduit is provided with atomizer 54, the top of atomization chamber 53 is also provided with air blast 511, the entrance point of water pipe 55 is also provided with water temperature regulation device 56, the pipeline that described atomization chamber 53 is connected with air inlet 52 is provided with steam automatic regulating valve 510, in described fermenting cellar 5, is also provided with temperature sensor 57 and humidity sensor 58; Also comprise the second PLC 59 be connected with humidity sensor 58 with temperature sensor 57, described second PLC 59 receives the fermenting cellar temperature and humidity detected from temperature sensor 57 and humidity sensor 58, contrast with setting value, and then control water temperature regulation device 56 heats and controls the aperture of steam automatic regulating valve 510, thus the temperature and humidity in fermenting cellar 5 is made to meet setting requirement.Water temperature regulation device 56 comprises steam heat switch 512, and a water inlet of described steam heat switch 512 is connected with running water pipe 513, and another water inlet is connected with vapours pipeline 514; Described vapours pipeline 514 is provided with magnetic valve 515, and magnetic valve 515 is controlled by the second PLC 59.The top cover of fermenting cellar 5 and the inwall of surrounding are evenly equipped with afflux groove 516, and the bottom of described fermenting cellar 5 is provided with discharge outlet 517.
Claims (9)
1. an automation black tea just production system processed, it is characterized in that: described production system comprises the tea leaf tedder (1), deteriorating machine (2), kneading machine (3), block-separating sifting machine (4), fermenting cellar (5), the first dryer (6) and the second dryer (8) that are linked in sequence successively, between the first dryer (6) and the second dryer (8), be also provided with cooling conditioning device (7); Also comprise the automatic control unit for production control system temperature, humidity and air quantity.
2. automation black tea just production system processed as claimed in claim 1, it is characterized in that: described tea leaf tedder (1) comprises frame (11), be arranged on the main box (12) in frame (11), be arranged on the first hoisting mechanism (13) that frame (11) is anterior, the the first plane conveyor structure (14) be connected with the first hoisting mechanism (13), and be arranged on the first movable second plane conveyor structure (15) in plane conveyor structure (14) below; The inside of described main box (12) is provided with the first conveyer belt (16) be connected with deteriorating machine (2), and this first conveyer belt (16) top is also provided with the first Yun Ye mechanism (17) be connected with the second plane conveyor structure (15); First plane conveyor structure (14) is provided with pillar (141) near one end of the first hoisting mechanism (13), and the other end synchronously can seesaw with the second plane conveyor structure (15) Yi Dao; Second plane conveyor structure (15) comprises conveying casing (151), being installed in conveying casing (151) inside can second conveyer belt (152) of rotating, and is arranged on the first blanking port (153) and second blanking port (154) at conveying casing (151) two ends; This conveying casing (151) is also provided with the first motor (18) for driving the second plane conveyor structure (15) side-to-side movement, and for controlling the second motor (19) that the second plane conveyor structure (15) seesaws.
3. automation black tea just production system processed as claimed in claim 2, it is characterized in that: described first Yun Ye mechanism (17) comprises even leaf bar (171), connect even leaf bar and the connection bracket (172) of carrying casing, and the 3rd motor (173) for driving even leaf bar to rotate; This even leaf bar (171) comprises round bar (174), and to be evenly arranged on this round bar and outward extending one group of sour jujube pin (175), and the end of this sour jujube pin (175) bends along the direction of rotation of even leaf bar.
4. automation black tea just production system processed as claimed in claim 1, it is characterized in that: described deteriorating machine (2) comprises at least two groups and is connected successively and the withering trough of male-female engagement (20), this withering trough (20) comprises cell body (21), be arranged on the conveyer belt (22) in cell body (21), and be installed in the leaf-leveling machine (23) for regulating fresh leaf thickness of conveyer belt (22) top; The top droop of conveyer belt (22) is arranged in cell body (21), leaf-leveling machine (23) can move back and forth along conveyer belt (22) traffic direction, and conveyer belt (22) forms closed circuit by multiple drive in cell body; The side of described cell body (21) is provided with notch part (24), opposite side is provided with the lug boss (25) suitable with notch part (24), notch part (24) is provided with feeding mouth (26), and lug boss (25) below is provided with discharging opening (27); The adjusting device for regulating temperature and humidity is also provided with in described cell body (21).
5. automation black tea just production system processed as claimed in claim 1, it is characterized in that: described kneading machine (3) comprises the first PLC, knead support (31), be arranged on to knead and support (31) knead dish (33), and with knead coil that (33) coordinate knead bucket (34); The inside of kneading bucket (34) is provided with gland (35), outer wall is provided with fixed support (36), described gland (35) is provided with screw mandrel (311), fixed support (36) is provided with four support bars (37), in four support bars (37) fronts two support bars between and be connected to a cantilever (38) between two support bars at rear, between two cantilevers (38), be connected with two guide rails be parallel to each other (39); Guide rail (39) is provided with can along the linking arm of guide rail movement (320), described linking arm (320) is provided with the nut casing (310) coordinated with screw mandrel (311), this nut casing (310) is connected with the first drives structure for driving screw mandrel (311) to move up and down, linking arm (320) is connected with the second drives structure moved left and right for promoting it, and the first drives structure is connected the first PLC respectively with the second drives structure.
6. automation black tea just production system processed as claimed in claim 5, it is characterized in that: also comprise the 4th motor (318) being installed in and kneading support (31) bottom, 4th motor (318) is connected with rotating shaft (313), the first fork (314) rotated with rotating shaft (313) is installed in the end of rotating shaft (313), the end of this first fork (314) is hinged with the head rod (319) running through and knead dish (33), the other end of described head rod (319) has outward extending second fork (316), the bucket wall kneading bucket (34) is provided with the second connecting rod (317) be hinged with described second fork (316), described knead dish (33) and knead bucket (34) under the driving of the 4th motor (318), make dislocation motion in the same way.
7. automation black tea just production system processed as claimed in claim 1, it is characterized in that: the inside of described fermenting cellar (5) is provided with air inlet (52), outer setting has atomization chamber (53), atomization chamber (53) is connected with air inlet (52) pipeline, described atomization chamber (53) is connected with water pipe (55), the end of atomization chamber (53) inner conduit is provided with atomizer (54), the top of atomization chamber (53) is also provided with air blast (511), the entrance point of water pipe (55) is also provided with water temperature regulation device (56), the pipeline that described atomization chamber (53) is connected with air inlet (52) is provided with steam automatic regulating valve (510), temperature sensor (57) and humidity sensor (58) is also provided with in described fermenting cellar (5), also comprise the second PLC (59) be connected with humidity sensor (58) with temperature sensor (57), the fermenting cellar temperature and humidity that the reception of described second PLC (59) detects from temperature sensor (57) and humidity sensor (58), contrast with setting value, and then control the aperture of water temperature regulation device (56) heating and control steam automatic regulating valve (510), thus the temperature and humidity in fermenting cellar (5) is made to meet setting requirement.
8. automation black tea just production system processed as claimed in claim 7, it is characterized in that: described water temperature regulation device (56) comprises steam heat switch (512), a water inlet of described steam heat switch (512) is connected with running water pipe (513), and another water inlet is connected with vapours pipeline (514); Described vapours pipeline (514) is provided with magnetic valve (515), and magnetic valve (515) is controlled by the second PLC (59).
9. automation black tea just production system processed as claimed in claim 7, it is characterized in that: the top cover of described fermenting cellar (5) and the inwall of surrounding are evenly equipped with afflux groove (516), the bottom of described fermenting cellar (5) is provided with discharge outlet (517).
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| CN112293537A (en) * | 2019-08-01 | 2021-02-02 | 山西茗玥茶叶有限公司 | Making process of jujube bud black tea |
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| CN104304527B (en) | 2017-02-01 |
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Denomination of invention: An automated black tea initial production system Granted publication date: 20170201 Pledgee: Huizhou Mount Huangshan rural commercial bank Limited by Share Ltd. Pledgor: XIEYUDA TEA Co.,Ltd. Registration number: Y2024980040106 |