The oolong tea make-up machine
Technical field
The present invention relates to a kind of tea-leaf forming machine, refer to a kind of oolong tea make-up machine especially.
Background technology
The transition process from from traditional agriculture to modern agriculture, the effect of machinery can not be despised.The extensive use of tea machinery has reduced labour intensity, has improved production efficiency, has guaranteed tea leaf quality.In recent years, the various mechanization production processes of oolong tea are comparatively general, but molding procedure is more loaded down with trivial details in the oolong tea manufacturing process, and labour intensity is big, and production efficiency is low; Press the appearance of tea machine to make tea-leaf forming become simply, output is also big; But existing pressure tea machine only depends on extrusion modling in the tea-leaf forming process, the tealeaves blade is by folding and form the graininess form, tealeaves was easy to unfold and comes when such tea soaked in hot water, the millet paste color is also denseer, it has overturned traditional technology of rubbing, pressing combination, and the quality of the tea of doing by this pressure tea mechanism has reduced to a great extent.
Summary of the invention
The invention provides a kind of oolong tea make-up machine, to overcome the extrusion modling that only depends on that existing pressure tea machine exists, the tea of made is easy to unfold when soaking in hot water and comes, and greatly reduces the problem of the quality of tea.
The present invention adopts following technical scheme:
The oolong tea make-up machine comprises the body frame body and can control the micro-computer controlling apparatus that this make-up machine is respectively formed mechanism's work; Above-mentioned body frame body is equiped with rub barrel mechanism and the rotating disk mechanism of arranging up and down; Above-mentioned rub barrel mechanism comprises swivel mount, first driving mechanism that drives the horizontal reciprocally swinging rotation of this swivel mount that is assemblied in above-mentioned body frame body, the rub barrel that is assemblied in this swivel mount, the gland of being located at this rub barrel bung top and the lid frame that is assemblied in this gland of support of this swivel mount, be equipped with hydraulic jack on this lid frame, this gland activity is assemblied in the cylinder boom end of this hydraulic jack; Above-mentioned rotating disk mechanism comprises rotating disk, is assemblied in the supporting mechanism of this rotating disk of support of this body frame body, drives second driving mechanism that this rotating disk rotates around axle horizontal.
A nearlyer step ground, above-mentioned swivel mount comprises at least two equally distributed crank and rocker mechanisms and the assembly fixture that is used for the above-mentioned rub barrel of assembling; This crank and rocker mechanism comprises the pivoted arm, driven shaft of the be in transmission connection driving shaft of above-mentioned first driving mechanism, fixedly connected this driving shaft and by the cranking arm of hinged this pivoted arm of this driven shaft, this driving shaft and driven shaft are assemblied in respectively on two ends of this pivoted arm; The fixedly connected above-mentioned assembly fixture setting of this end of cranking arm.Above-mentioned first driving mechanism comprises that rub barrel drive motors and belt connect first gearbox of this rub barrel drive motors, the above-mentioned driving shaft setting that is in transmission connection of this first gearbox.
Above-mentioned rub barrel mechanism also is equipped with the magnetic reed switch of the above-mentioned gland height and position of induction, and this magnetic reed switch connects above-mentioned micro-computer controlling apparatus setting.
Be provided with pressure sensor in the above-mentioned rub barrel, this pressure sensor connects above-mentioned micro-computer controlling apparatus setting.
Above-mentioned make-up machine also comprises control panel, and this control panel connects above-mentioned micro-computer controlling apparatus setting; This control panel comprises viewing area and setting area.
Above-mentioned rub barrel bung side is along being equipped with the stock guide of being convenient to charging.
Above-mentioned supporting mechanism comprises main support rod and some secondary support bars, and this pair support bar top is equipped with movable wheel, this activity wheel wheel face setting that is slidingly connected of above-mentioned rotating disk bottom surface, and this activity wheel wheel shaft points to this main support rod axle center and arranges.Above-mentioned second driving mechanism comprises that rotating disk drive motors and belt connect second gearbox of this rotating disk drive motors, the above-mentioned main support rod setting that is in transmission connection of this second gearbox.
Above-mentioned lid sets up two guide posts that are arranged in parallel with above-mentioned cylinder bar, and two guide post bottoms are connected to one by cross bar, and this cylinder bar runs through this cross bar ground and arranges.
The forming method of oolong tea make-up machine, the oolong tea make-up machine that this oolong tea make-up machine is above-mentioned, this forming method comprise the following step of carrying out successively:
A., the running parameter of make-up machine is set at above-mentioned control panel, tealeaves is sent into above-mentioned rub barrel, the i.e. reciprocally swinging rotation along clockwise direction of this rub barrel continues to be fed into tealeaves and fills it up with until tealeaves under the driving of above-mentioned first driving mechanism;
B. above-mentioned gland moves downward when above-mentioned rub barrel meta and stops, and above-mentioned rotating disk begins rotation in the counterclockwise direction under the driving of above-mentioned second driving mechanism;
C. reach when pressing the time in first, above-mentioned second driving mechanism stops to drive, and above-mentioned first drive motors also stops to drive immediately, and above-mentioned gland moves downward when above-mentioned rub barrel lower limit and stops, reach first press down the time after, this gland moves upward and returns back to upper limit;
D. above-mentioned rotating disk is rotated in a clockwise direction, and above-mentioned rub barrel rotates in the counterclockwise direction, arrives solution after group's time, and above-mentioned gland moves downward to above-mentioned rub barrel meta, and above-mentioned first driving mechanism and second driving mechanism all stop to drive;
E. above-mentioned rotating disk rotates in the counterclockwise direction, and above-mentioned rub barrel rotates along clockwise direction, and pressure is after the time in the arrival second, and above-mentioned first driving mechanism and second driving mechanism all stop to drive;
F. above-mentioned gland moves downward to above-mentioned lower limit, and after arrival second pressed down the time, this gland moved upward and returns back to upper limit;
G. after the operation of repeating step b to f 3~8 times, above-mentioned rotating disk stops operating earlier, and above-mentioned rub barrel is rotated further, and replenishes after the time of kneading arrives, and rub barrel stops operating, and takes out tealeaves.
By above-mentioned description to structure of the present invention as can be known, compare with prior art, the present invention has following advantage: the forming process of this make-up machine tea-processing is more close to traditional handicraft, simulated manual operations well, kneadding is gone forward side by side and is made tea-leaf forming, presses the tea machine little a lot of to the tealeaves disorganization, and prepared tealeaves is bolted and is group, very approaching with the tealeaves form of manual production, and the production efficiency height, produce 60 jin of water-removing leaveses for single batch, automatically circulation timei 30min, 3 to 4 times of output have been improved than single batch of traditional output, reduce the labour, in pressing process, added the action of rubbing, allow tealeaves be right after more, full grains, color and luster is vivid, and when using this tealeaves of brewed in hot water, tealeaves can not unfolded very soon, tealeaves is followed endure repeated infusions, quality of tea leaves also presses the tea machine high a lot of relatively.
Description of drawings
Fig. 1 is the main TV structure schematic diagram of this oolong tea make-up machine.
Fig. 2 is the plan structure schematic diagram of this oolong tea make-up machine.
The specific embodiment
The specific embodiment of the present invention is described with reference to the accompanying drawings.
With reference to Fig. 1, Fig. 2, the oolong tea make-up machine comprises body frame body 1 and can control the micro-computer controlling apparatus that this make-up machine is respectively formed mechanism's work; Above-mentioned body frame body 1 is equiped with rub barrel mechanism 11 and the rotating disk mechanism of arranging up and down 12; Above-mentioned rub barrel mechanism 11 comprises the swivel mount 111 that is assemblied in above-mentioned body frame body 1, first driving mechanism 112 that drives these swivel mount 111 horizontal reciprocally swingings rotations, the rub barrel 113 that is assemblied in this swivel mount 111, the gland 114 of being located at this rub barrel 113 bungs top and the lid frame 115 that is assemblied in this gland 114 of support of this swivel mount 111; This reciprocally swinging rotation refers to that the position of its axis of rotation of rub barrel 113 is not changeless, but axis is done clockwise or counterclockwise movement according to certain track; Rub barrel 113 bung sides are convenient to the stock guide 116 that tealeaves enters rub barrel 113 along being equipped with, be equipped with hydraulic jack 117 on this lid frame 115, this hydraulic jack 117 is equipped with fuel tank and Oil pump electrical machinery etc., these gland 114 activities are assemblied in cylinder bar 118 ends of this hydraulic jack 117, reduce the fragmentation of tealeaves, this lid frame 115 is provided with two guide posts 119 that are arranged in parallel with this cylinder bar 118, two guide post 119 bottoms are connected to one by cross bar 110, this cylinder bar 118 runs through this cross bar 110 ground settings, and being used of guide post 119 and cross bar 110 makes the track of gland 114; Above-mentioned rotating disk mechanism 12 comprises rotating disk 121, is assemblied in the supporting mechanism 122 of this rotating disk 121 of support of this body frame body 1, drives second driving mechanism 123 that this rotating disk 121 rotates around axle horizontal, this rotating disk 121 be provided with some be the reflectivity arranged rub bone 124, it is circular-arc, spherical or cylindric that this rubs being shaped as of bone 124.
Continuation is with reference to Fig. 1, Fig. 2, and nearlyer one goes on foot ground, and above-mentioned swivel mount 111 comprises at least two equally distributed crank and rocker mechanisms 131 and the assembly fixture 132 that is used for the above-mentioned rub barrel 113 of assembling; This crank and rocker mechanism 131 comprise the driving shaft 133 of above-mentioned first driving mechanism 112 that is in transmission connection, fixedly connected this driving shaft 133 pivoted arm 134, driven shaft 135 and by these driven shaft 135 hinged these pivoted arms 134 crank arm 136, this driving shaft 133 and driven shaft 135 are assemblied in respectively on two ends of this pivoted arm 134; The fixedly connected above-mentioned assembly fixture 132 of these 136 1 ends of cranking arm arranges.Above-mentioned first driving mechanism 112 comprises that rub barrel drive motors 137 and belt connect first gearbox 138 of this rub barrel drive motors 137, and this first gearbox 138 above-mentioned driving shaft 133 that is in transmission connection arranges.
Above-mentioned rub barrel 113 mechanisms 11 also are equipped with the magnetic reed switch of above-mentioned gland 114 height and positions of induction, and magnetic reed switch can be responded to upper limit, meta and the lower limit of rub barrel 113 respectively; Be provided with pressure sensor in the above-mentioned rub barrel 113, when above-mentioned gland 114 moved downward, pressure sensor was namely started working, and pressure values was fed back in real time on the viewing area of control panel; Above-mentioned make-up machine also comprises control panel, this control panel comprises viewing area and setting area, the user can be in using the district the followed shaping work of make-up machine to be set the running parameter of each operation, as: the direction of motion, working time and the impulse stroke of the cylinder bar 118 of hydraulic jack, rotation direction and the duration of the unlatching of the drive motors of first driving mechanism 112 and second driving mechanism 123 or shutoff, motor, the operation order of each mechanism and number of run etc.; This magnetic reed switch, pressure sensor, control panel connect above-mentioned micro-computer controlling apparatus setting respectively.
Above-mentioned supporting mechanism 122 comprises main support rod 141 and some secondary support bars 142, these pair support bar 142 tops are equipped with movable wheel 143,143 wheel face settings are taken turns in this activity that is slidingly connected of above-mentioned rotating disk 121 bottom surfaces, and this activity is taken turns 143 wheel shafts and pointed to this main support rod 141 axle center and arrange.Above-mentioned second driving mechanism 123 comprises that rotating disk drive motors 144 and belt connect second gearbox 145 of this rotating disk drive motors 144, and this second gearbox 145 above-mentioned main support rod 141 that is in transmission connection arranges.
The forming method of oolong tea make-up machine, the oolong tea make-up machine that this oolong tea make-up machine is above-mentioned, this forming method comprise the following step of carrying out successively:
A., the running parameter of make-up machine is set at above-mentioned control panel, tealeaves is sent into above-mentioned rub barrel 113, the i.e. reciprocally swinging rotation along clockwise direction of this rub barrel 113 continues to be fed into tealeaves and fills it up with until tealeaves under the driving of above-mentioned first driving mechanism 112;
B. above-mentioned gland 114 moves downward when above-mentioned rub barrel 113 metas and stops, and above-mentioned rotating disk 121 begins rotation in the counterclockwise direction under the driving of above-mentioned second driving mechanism 123;
C. reach when pressing the time in first, above-mentioned second driving mechanism 123 stops to drive, and above-mentioned first drive motors also stops to drive immediately, and above-mentioned gland 114 moves downward when above-mentioned rub barrel 113 lower limit and stops, reach first press down the time after, this gland 114 moves upward and returns back to upper limit;
D. above-mentioned rotating disk 121 is rotated in a clockwise direction, and above-mentioned rub barrel 113 rotates in the counterclockwise direction, after arriving the group's of solution time, above-mentioned gland 114 moves downward to above-mentioned rub barrel 113 metas, and above-mentioned first driving mechanism 112 and second driving mechanism 123 all stop to drive;
E. above-mentioned rotating disk 121 rotates in the counterclockwise direction, and above-mentioned rub barrel 113 rotates along clockwise direction, and pressure is after the time in the arrival second, and above-mentioned first driving mechanism 112 and second driving mechanism 123 all stop to drive;
F. above-mentioned gland 114 moves downward to above-mentioned lower limit, and after arrival second pressed down the time, this gland 114 moved upward and returns back to upper limit;
G. after the operation of repeating step b to f 3 times (perhaps 5 times or 6 times or 8 times), above-mentioned rotating disk 121 stops operating earlier, and above-mentioned rub barrel 113 is rotated further, replenish and knead tealeaves, make that the granule of tealeaves is better, after the additional time of kneading arrives, rub barrel 113 stops operating, and takes out tealeaves.
Above-mentioned only is the specific embodiment of the present invention, but design concept of the present invention is not limited thereto, and allly utilizes this design that the present invention is carried out the change of unsubstantiality, all should belong to the behavior of invading protection domain of the present invention.