CN104278794B - Prefabricated thermal insulation composite wallboard of a kind of carrying space three-dimensional structure and preparation method thereof - Google Patents
Prefabricated thermal insulation composite wallboard of a kind of carrying space three-dimensional structure and preparation method thereof Download PDFInfo
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Abstract
System of the present invention relates to building prefabricated components and preparation method thereof, a kind of prefabricated thermal insulation composite wallboard of carrying space three-dimensional structure, comprise the prefabricated superimposed body of wall of outer field insulation and internal layer, insulation is followed successively by interior stiffener (2a), insulation layer (2b) and external reinforcing plate for car (2c) from inside to outside, interior stiffener (2a) inwardly arranges three-dimensional fiber bar rack (1), is embedded in outer preformed layer (3); Prefabricated superimposed body of wall by outer preformed layer (3), outward in length and breadth to steel bar stress plane rack (4), lattice reinforcing bar (5), interior preformed layer (6), interiorly to form to steel bar stress plane rack (7) in length and breadth.Described net tie rod (1b) is connected with plane grid cloth (1a) and stretches to interior stiffener (2a), is interspersed in interior stiffener (2a), insulation layer (2b), external reinforcing plate for car (2c) formation repeatedly, in a large number; Insulation layer and deck are linked together by three-D space structure, and solve heat-insulation system cracking and seepy question, energy-saving effect is good, improves the application life of warming plate, avoids frequent maintenance and the replacing problem of external wall insulating layer.
Description
Technical field
The present invention relates to building prefabricated components and preparation method thereof, particularly a kind of structure and preparation method thereof of prefabricated heat preservation wall body.
Background technology
Along with developing rapidly of China's urban construction, building energy consumption rises year by year, at the proportion of social energy total flow more than 30%, constructional materials energy consumption needed for annual house building is also more than 15% simultaneously, therefore build total energy consumption every year and account for more than 45% of national total energy consumption, become China energy consumption rich and influential family.China's existing building area has surpassed 40,000,000,000 m
2, the overwhelming majority is all high energy consumption building, and mega structure energy consumption has become the important restrictive factor of restriction China economic development.Therefore, country enforced the standard of building energy conservation 50% from 1997, and wherein the building energy conservation in the area such as Shanghai, Beijing, Tianjin requires to have reached 65%, greatly develops energy-saving residence imperative.Space enclosing structure is one of main path of building energy loss, has accounted for about 50% of building total energy consumption, therefore greatly develops the thermal property improving space enclosing structure and just seems particularly important.Practical experience for many years shows that external wall Surgery therapy reduces building energy consumption, extends one of the effective measures in building application life.
Existing External Thermal Insulation Technology for External, after agent structure being completed at the construction field (site), heat insulating material wet combining is attached in agent structure by manual mode adhesive mortar.Wall insulation performance affects greatly by operative's level, if operative is not in place, the phenomenons such as cracking, hollowing may appear in insulation layer, even come off, affect building safety and heat preservation energy-saving time serious.And during on-the-spot heat insulating material construction, easy climate and restriction in season, impact construction overall progress; Heat insulating material is transported to scene and specific regions need be set up to place, and increases field control expense.
Summary of the invention
Object of the present invention, there is provided a kind of building energy conservation heat insulation and structure wall in a kind of Prefabricated heat-insulation wall plate integrally and preparation method thereof, this prefabricated panel is directly installed at the scene, energy conservation standard requirement can be met without the need to isothermal holding separately, realize exterior-wall heat insulation and construction wall strong bonded, difficult drop-off, safety are with life-span effect.
The object of the invention is so to realize.
A prefabricated thermal insulation composite wallboard for carrying space three-dimensional structure, is characterized in that: the prefabricated superimposed body of wall comprising outer field insulation and internal layer, and described insulation is followed successively by interior stiffener, insulation layer and external reinforcing plate for car from inside to outside;
At interior stiffener, three-dimensional fiber bar rack is inwardly set;
Described three-dimensional fiber bar rack is made up of ribbon, comprise plane grid cloth and a large amount of net tie rod, plane grid cloth is parallel with interior stiffener and have certain distance, and net tie rod is connected with plane grid cloth and stretches to interior stiffener, penetrates and is fixed on interior stiffener, insulation layer, external reinforcing plate for car;
Described insulation layer is warming plate or foaming thermal-insulating;
Described ribbon is high strength alkali proof fiber bar;
Described prefabricated superimposed body of wall by outer preformed layer, outward in length and breadth to steel bar stress plane rack, lattice reinforcing bar, interior preformed layer, interiorly to form to steel bar stress plane rack in length and breadth;
Embed outer in length and breadth to steel bar stress plane rack in outer preformed layer, and lateral surface cast entrain in three-dimensional fiber bar rack, in length and breadth to steel bar stress plane rack in embedding in interior preformed layer;
Certain space distance is had between outer preformed layer and interior preformed layer, and by lattice reinforcing bar by outer steel bar plane frame with to be interiorly interconnected to steel bar stress plane rack in length and breadth.
Further, described insulation layer is the one in plastic extrusion heated board, modified polyphenyl warming plate or foaming thermal-insulating.
Further, described interior stiffener, external reinforcing plate for car make shaggy tabular structure by alkali resistant materials.
Further, the plane grid cloth of described three-dimensional fiber bar rack is grid-like arrangement, and described grid is of a size of the square of 5-50 millimeters, and described net tie rod stretches out from the node of grid cloth grid, described net tie rod is the linearity of rule, or is natural distorted shape.
Further, described plane grid cloth is parallel with interior stiffener and the distance had is 10-40 millimeters.
Further, the thickness of described insulation layer is 10-70 millimeters.
Further, described high strength alkali proof fiber bar is with the high glass fiber bar of zirconium dioxide content for matrix, and the surface alkaline-resisting coating of coating macromolecule is made.
Further, the space length between described outer preformed layer and interior preformed layer is 50-250 millimeters.
Further, described lattice reinforcing bar with wire improving bud grafting by outer in length and breadth to steel bar stress plane rack with to be interiorly interconnected to steel bar stress plane rack in length and breadth.
As described in the preparation method of prefabricated thermal insulation composite wallboard technical scheme of carrying space three-dimensional structure, it is characterized in that:
Described net tie rod is connected with plane grid cloth and stretches to interior stiffener, and penetrates interior stiffener, insulation layer, external reinforcing plate for car, then outside external reinforcing plate for car, wear back insulation layer, interior stiffener is connected with plane grid cloth, repeatedly, form a large amount of so interting;
Described insulation layer has one of the following two kinds method to form:
One, insulation layer is foaming thermal-insulating: keep setpoint distance at interior stiffener and external reinforcing plate for car, and repeatedly interts after net tie rod in a large number, and between interior stiffener external reinforcing plate for car, injecting frothing material sizing forms described insulation layer;
Its two, insulation layer is warming plate: net tie rod adopts " needlework technology " through interior stiffener, insulation layer and external reinforcing plate for car, interior stiffener, is bonded together with adhesive between external reinforcing plate for car and insulation layer;
The outer preformed layer of described prefabricated superimposed body of wall is made up of inside interior stiffener concreting, and the described plane grid cloth of three-dimensional fiber bar rack and the net tie rod of certain length are embedded in concrete.
A kind of prefabricated thermal insulation composite wallboard with three-D space structure of the present invention, is combined by prefabricated superimposed body of wall, interior stiffener, insulation layer, external reinforcing plate for car.Insulation layer and prefabricated composite wallboard are directly connected and fixed by three-D space structure and interior external reinforcing plate for car.The present invention can simplify factory lines operation sequence, improves the degree of being connected firmly between insulation layer and prefabricated composite wallboard, stops case accident and occurs; Insulation layer prefabrication, improves wall thermal insulating energy efficiency quality, improves site operation efficiency; Insulation layer and prefabricated units are linked together by three-D space structure, enhance precast wall body globality, safety, and surface decoration layer Available Material kind increases.
The ribbon of three-dimensional fiber bar rack of the present invention adopts high strength alkali proof fiber bar, melts, is closely set in together, embed in concrete, in existing firmly application life, make again concrete come off with plane grid cloth form with the coagulation soil phase.
Advantage of the present invention.
Due to insulation layer factory and prefabricated units one-time-concreting shaping, technology controlling and process is strict, institute's production stable and reliable product quality; Insulation layer and deck are linked together by three-D space structure, completely solve conventional vacuum system cracking and seepy question, make the energy-saving effect of external thermal insulation system in shape, really accomplish insulation and agent structure same life-span, avoid maintenance and the replacing problem of external wall insulating layer; Meanwhile, the setting of inside and outside enhancement Layer, improves the globality of external wall system, and the finish material kind that the design of exterior facing can be selected increases.Energy-conservationly solve traditional architecture heat insulating material at factory's one-shaping technique with main structure body and need the insulation layer quality that wet trade brings at the construction field (site) to ensure, on-the-spot waste of material and problem of environmental pollution, embody the transformation of Building Trade in China to industrialization, industrialization direction just, be a major transformation to traditional architecture INSULATION DESIGN and construction method, solve the effective way of architectural exterior insulation workmanship safety problem and fire safety problem especially.
Accompanying drawing explanation
Fig. 1 is an embodiment of the prefabricated thermal insulation composite wallboard of a kind of carrying space three-dimensional structure of the present invention, insulation and be fixed on the stereoscopic configurations figure of three-dimensional fiber bar rack on stiffener in insulation;
Fig. 2 is the three-dimensional structure diagram of prior art insulation layer;
Fig. 3 is that the present invention's interspersed ribbon in insulation forms the cross section view of three-dimensional fiber bar rack;
Fig. 4 is the cross section view of an embodiment of the prefabricated thermal insulation composite wallboard of a kind of carrying space three-dimensional structure of the present invention;
Fig. 5 is one embodiment of the present invention, the three-dimensional view of three-dimensional fiber bar rack;
Fig. 6 is one embodiment of the present invention, the grid cloth elevation of three-dimensional fiber bar rack;
Fig. 7 is another embodiment of the invention, the stereogram of three-dimensional fiber bar rack, and net tie rod is natural distorted shape.
In figure, 1 for three-dimensional fiber bar rack, 1a be grid cloth, 1b is net tie rod, 2a is interior stiffener, 2b is insulation layer, 2c is external reinforcing plate for car, 3 be interior in length and breadth to steel bar stress plane rack for outer preformed layer, 4 be outer are lattice reinforcing bars, 6 is interior preformed layers, 7 to steel bar stress plane rack, 5 in length and breadth.
Detailed description of the invention
Below in conjunction with drawings and Examples, the present invention is described in further detail.
The prefabricated thermal insulation composite wallboard of a kind of carrying space three-dimensional structure of the present invention, comprises the prefabricated superimposed body of wall of outer field insulation and internal layer, and described insulation is followed successively by interior stiffener 2a, insulation layer 2b and external reinforcing plate for car 2c from inside to outside; At interior stiffener 2a, three-dimensional fiber bar rack 1 is inwardly set,
Described three-dimensional fiber bar rack 1 is made up of ribbon, comprise plane grid cloth 1a and a large amount of net tie rod 1b, plane grid cloth 1a is parallel with interior stiffener 2a and have certain distance, net tie rod 1b is connected with plane grid cloth 1a and stretches to interior stiffener 2a, penetrates and is fixed on interior stiffener 2a, insulation layer 2b, external reinforcing plate for car 2c; Described insulation layer 2b is warming plate or foaming thermal-insulating;
Described ribbon is high strength alkali proof fiber bar, and with the high glass fiber bar of zirconium dioxide content for matrix, the surface alkaline-resisting coating of coating macromolecule is made;
Described prefabricated superimposed body of wall by outer preformed layer 3, outward in length and breadth to steel bar stress plane rack 4, lattice reinforcing bar 5, interior preformed layer 6, interiorly to form to steel bar stress plane rack 7 in length and breadth;
Embed outer vertical lateral stressed outer steel bar plane frame 4 in outer preformed layer 3, and lateral surface cast entrains in three-dimensional fiber bar rack 1, vertical lateral stressed interior steel bar plane frame 7 in embedding in interior preformed layer 6;
Have certain space distance between outer preformed layer 3 and interior preformed layer 6, and by lattice reinforcing bar 5 by outer in length and breadth to steel bar stress plane rack 4 with to be interiorly interconnected to steel bar stress plane rack 7 in length and breadth.
Structure like this, makes prefabricated superimposed body of wall and insulation both sides combine securely by embedding in three-dimensional fiber bar rack 1.
Described insulation layer 2b is the one in plastic extrusion heated board or modified polyphenyl warming plate or foaming thermal-insulating.According to factors such as processing conditions, building needs, costs, choice for use, foaming thermal-insulating can select polyurethane.
Described interior stiffener 2a, external reinforcing plate for car 2c make shaggy tabular structure by alkali resistant materials.Structure and material like this, not only combines firmly but also melts with the coagulation soil phase.
The plane grid cloth 1a of described three-dimensional fiber bar rack 1 is grid-like arrangement, and described grid is of a size of the square of the length of side 5-50 millimeters, and concreting need be convenient in the aperture of grid cloth 1a.Described net tie rod 1b stretches out from the node of grid cloth 1a grid, and described net tie rod 1b is the linearity of rule, or is natural distorted shape.Structure like this had both been convenient to manufacture processing, can reach the purpose of this utility model again.Wherein net tie rod 1b is the nature that natural distortion shape is high strength alkali proof fiber bar, and being made into three-dimensional fiber bar rack 1 need not specially treated again, and cut down finished cost, and freeze solidly on after in concrete, role is identical.
Described plane grid cloth 1a is parallel with interior stiffener 2a and the distance had is 10-40 millimeters.This is the size of common structure.
The thickness of described insulation layer 2b is 10-70 millimeters.This is regular size.
Described high strength alkali proof fiber bar is with the high glass fiber bar of zirconium dioxide content for matrix, and the surface alkaline-resisting coating of coating macromolecule is made, and this ribbon is comparatively applicable.
Space length between described outer preformed layer 3 and interior preformed layer 6 is 50-250 millimeters.Select according to actual environment condition.
Described lattice reinforcing bar 5 with wire improving bud grafting by outer in length and breadth to steel bar stress plane rack 4 with to be interiorly interconnected to steel bar stress plane rack 7 in length and breadth.
A kind of preparation method of prefabricated thermal insulation composite wallboard technical scheme of described carrying space three-dimensional structure:
Described net tie rod 1b is connected with plane grid cloth 1a and stretches to interior stiffener 2a, and penetrate interior stiffener 2a, insulation layer 2b, external reinforcing plate for car 2c, outside external reinforcing plate for car 2c, wear back insulation layer 2b again, interior stiffener 2a is connected with plane grid cloth 1a, repeatedly, form a large amount of so interting;
Described insulation layer 2b has one of the following two kinds method to form, according to processing and manufacturing condition choice for use:
One, insulation layer 2b is foaming thermal-insulating: between interior stiffener 2a and external reinforcing plate for car 2c, keep setpoint distance, and repeatedly interts in a large number after net tie rod 1b, and between interior stiffener 2a and external reinforcing plate for car 2c, injecting frothing material sizing forms described insulation layer 2b;
It two, insulation layer 2b is warming plate: net tie rod 1b adopts " needlework technology " through interior stiffener 2a, insulation layer 2b and external reinforcing plate for car 2c, interior stiffener 2a, is bonded together with adhesive between external reinforcing plate for car 2c and insulation layer 2b;
The outer preformed layer 3 of described precast wall body is made up of inside interior stiffener 2a concreting, and the plane grid cloth 1a of described three-dimensional fiber bar the rack 1 and net tie rod 1b of certain length is embedded in concrete.
The making of prefabricated heat preservation wall body:
1) template is fixed: drawn wallboard shape on the punching block kept flat also fixes side form;
2) insulation is arranged: insulation be placed on punching block, carries out necessity fix by magnetic mount to insulation;
3) reinforcement placement: will put to steel bar stress and lattice reinforcing bar in length and breadth on request, and colligation is fixed;
4) precast wall body is produced: concreting, and vibration compacting, send curing kilns maintenance 8 hours;
5) demoulding lifting: after 8 hours, transport curing kilns, form removal lifting wallboard.
Claims (10)
1. the prefabricated thermal insulation composite wallboard of a carrying space three-dimensional structure, it is characterized in that: the prefabricated superimposed body of wall comprising outer field insulation and internal layer, described insulation is followed successively by interior stiffener (2a), insulation layer (2b) and external reinforcing plate for car (2c) from inside to outside;
At interior stiffener (2a), three-dimensional fiber bar rack (1) is inwardly set,
Described three-dimensional fiber bar rack (1) is made up of ribbon, comprise plane grid cloth (1a) and a large amount of net tie rod (1b), plane grid cloth (1a) is parallel with interior stiffener (2a) and have certain distance, net tie rod (1b) is connected with plane grid cloth (1a) and stretches to interior stiffener (2a), penetrates and is fixed on interior stiffener (2a), insulation layer (2b), external reinforcing plate for car (2c);
Described insulation layer (2b) is warming plate or foaming thermal-insulating;
Described ribbon is high strength alkali proof fiber bar;
Described prefabricated superimposed body of wall, by outer preformed layer (3), outward in length and breadth to steel bar stress plane rack (4), lattice reinforcing bar (5), interior preformed layer (6), interiorly to form to steel bar stress plane rack (7) in length and breadth;
Embed outer in length and breadth to steel bar stress plane rack (4) in outer preformed layer (3), and lateral surface cast entrains in three-dimensional fiber bar rack (1), in length and breadth to steel bar stress plane rack (7) in embedding in interior preformed layer (6);
Certain space distance is had between outer preformed layer (3) and interior preformed layer (6), and will be outer in length and breadth to steel bar stress plane rack (4) with to be interiorly interconnected to steel bar stress plane rack (7) in length and breadth by lattice reinforcing bar (5).
2. the prefabricated thermal insulation composite wallboard of carrying space three-dimensional structure according to claim 1, is characterized in that described insulation layer (2b) is for the one in plastic extrusion heated board or modified polyphenyl warming plate or foaming thermal-insulating.
3. the prefabricated thermal insulation composite wallboard of carrying space three-dimensional structure according to claim 1, is characterized in that described interior stiffener (2a), rough surface platy structure that external reinforcing plate for car (2c) is made up of alkali resistant materials.
4. the prefabricated thermal insulation composite wallboard of carrying space three-dimensional structure according to claim 1, it is characterized in that the plane grid cloth (1a) of described three-dimensional fiber bar rack (1) is in grid-like arrangement, described grid is of a size of the square of the length of side 5-50 millimeters, described net tie rod (1b) is stretched out from the node of grid cloth (1a) grid, described net tie rod (1b) is the linearity of rule, or is natural distorted shape.
5. the prefabricated thermal insulation composite wallboard of carrying space three-dimensional structure according to claim 1, is characterized in that described plane grid cloth (1a) is parallel with interior stiffener (2a) and the distance had is 10-40 millimeters.
6. the prefabricated thermal insulation composite wallboard of carrying space three-dimensional structure according to claim 1, is characterized in that the thickness of described insulation layer (2b) is 10-70 millimeters.
7. the prefabricated thermal insulation composite wallboard of carrying space three-dimensional structure according to claim 1, is characterized in that described high strength alkali proof fiber bar is that the surface alkaline-resisting coating of coating macromolecule is made with the high glass fiber bar of zirconium dioxide content for matrix.
8. the prefabricated thermal insulation composite wallboard of carrying space three-dimensional structure according to claim 1, is characterized in that the space length between described outer preformed layer (3) and interior preformed layer (6) is 50-250 millimeters.
9. the prefabricated thermal insulation composite wallboard of carrying space three-dimensional structure according to claim 1, is characterized in that described lattice reinforcing bar (5) will be outer in length and breadth to steel bar stress plane rack (4) with to be interiorly interconnected to steel bar stress plane rack (7) in length and breadth with wire improving bud grafting.
10. a preparation method for the prefabricated thermal insulation composite wallboard of carrying space three-dimensional structure as claimed in claim 1, is characterized in that:
Described net tie rod (1b) is connected with plane grid cloth (1a) and stretches to interior stiffener (2a), and penetrate interior stiffener (2a), insulation layer (2b), external reinforcing plate for car (2c), wear back insulation layer (2b) from external reinforcing plate for car (2c) outside again, interior stiffener (2a) is connected with plane grid cloth (1a), repeatedly, form a large amount of so interting;
Described insulation layer (2b) has one of the following two kinds method to form:
One, insulation layer (2b) is foaming thermal-insulating: between interior stiffener (2a) and external reinforcing plate for car (2c), keep setpoint distance, and repeatedly intert in a large number after net tie rod (1b), the injecting frothing material sizing described insulation layer of formation (2b) between interior stiffener (2a) and external reinforcing plate for car (2c);
They are two years old, insulation layer (2b) is warming plate: net tie rod (1b) adopts " needlework technology " through interior stiffener (2a), insulation layer (2b) and external reinforcing plate for car (2c), interior stiffener (2a), is bonded together with adhesive between external reinforcing plate for car (2c) and insulation layer (2b);
The outer preformed layer (3) of described precast wall body is made up of in interior stiffener (2a) inner side concreting, and the plane grid cloth (1a) of described three-dimensional fiber bar rack (1) and the net tie rod (1b) of certain length are embedded in concrete.
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| CN105113706A (en) * | 2015-09-01 | 2015-12-02 | 肖宁海 | Reinforced truss gypsum plate with insulation layer, novel dismantling-free formwork and their construction method |
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| CN105888088B (en) * | 2016-06-06 | 2018-06-15 | 李文盛 | Organic material composite extrusion thermal insulation board |
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| CN113789873A (en) * | 2021-10-09 | 2021-12-14 | 山东国创节能科技股份有限公司 | Heat preservation decorative structure integration wallboard and wall structure |
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