CN104276800B - A kind of manufacture method of drainage brick - Google Patents
A kind of manufacture method of drainage brick Download PDFInfo
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- CN104276800B CN104276800B CN201410458612.5A CN201410458612A CN104276800B CN 104276800 B CN104276800 B CN 104276800B CN 201410458612 A CN201410458612 A CN 201410458612A CN 104276800 B CN104276800 B CN 104276800B
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- 239000011449 brick Substances 0.000 title claims abstract description 56
- 238000000034 method Methods 0.000 title claims abstract description 18
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 14
- 239000000919 ceramic Substances 0.000 claims abstract description 96
- 239000002245 particle Substances 0.000 claims abstract description 90
- 239000000463 material Substances 0.000 claims abstract description 48
- 239000002994 raw material Substances 0.000 claims abstract description 12
- 230000004907 flux Effects 0.000 claims abstract description 7
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 12
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 9
- 239000005995 Aluminium silicate Substances 0.000 claims description 6
- 239000000853 adhesive Substances 0.000 claims description 6
- 230000001070 adhesive effect Effects 0.000 claims description 6
- 235000012211 aluminium silicate Nutrition 0.000 claims description 6
- 229910052925 anhydrite Inorganic materials 0.000 claims description 6
- 239000000440 bentonite Substances 0.000 claims description 6
- 229910000278 bentonite Inorganic materials 0.000 claims description 6
- SVPXDRXYRYOSEX-UHFFFAOYSA-N bentoquatam Chemical compound O.O=[Si]=O.O=[Al]O[Al]=O SVPXDRXYRYOSEX-UHFFFAOYSA-N 0.000 claims description 6
- OSGAYBCDTDRGGQ-UHFFFAOYSA-L calcium sulfate Chemical compound [Ca+2].[O-]S([O-])(=O)=O OSGAYBCDTDRGGQ-UHFFFAOYSA-L 0.000 claims description 6
- 239000010459 dolomite Substances 0.000 claims description 6
- 229910000514 dolomite Inorganic materials 0.000 claims description 6
- 238000010304 firing Methods 0.000 claims description 6
- 239000008187 granular material Substances 0.000 claims description 6
- 229910052742 iron Inorganic materials 0.000 claims description 6
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 claims description 6
- 239000010453 quartz Substances 0.000 claims description 6
- 238000012216 screening Methods 0.000 claims description 6
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 6
- 239000002699 waste material Substances 0.000 abstract description 7
- 238000005299 abrasion Methods 0.000 abstract description 6
- 230000007423 decrease Effects 0.000 abstract description 6
- 239000002440 industrial waste Substances 0.000 abstract description 6
- 230000015556 catabolic process Effects 0.000 abstract 1
- 238000000465 moulding Methods 0.000 abstract 1
- 239000000843 powder Substances 0.000 abstract 1
- 238000003756 stirring Methods 0.000 abstract 1
- 239000002904 solvent Substances 0.000 description 5
- 238000001816 cooling Methods 0.000 description 4
- 238000001035 drying Methods 0.000 description 4
- 230000035699 permeability Effects 0.000 description 4
- 238000010276 construction Methods 0.000 description 2
- 239000004575 stone Substances 0.000 description 2
- 241000255925 Diptera Species 0.000 description 1
- 241000521257 Hydrops Species 0.000 description 1
- 206010030113 Oedema Diseases 0.000 description 1
- 238000009395 breeding Methods 0.000 description 1
- 230000001488 breeding effect Effects 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000003344 environmental pollutant Substances 0.000 description 1
- 239000003673 groundwater Substances 0.000 description 1
- 231100000719 pollutant Toxicity 0.000 description 1
- 238000012958 reprocessing Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
Landscapes
- Compositions Of Oxide Ceramics (AREA)
- Processing Of Solid Wastes (AREA)
Abstract
The manufacture method of a kind of drainage brick of disclosure, its step include useless tile powder breakdown mill, capstock and the proportioning of underlying material, stirring, old, then molding, dry, finally fire in roller kilns as finished product.The present invention passes through useless ceramic tile as primary raw material, it is achieved that the comprehensive utilization of industrial waste, decreases resource consumption, protects environment.Employing itself has the waste ceramic brick grain of high intensity, mixed by different gratings, ratio, add inorganic high-temperature agglomerant again, inorganic Low flux combines, brick body is made to form natural hole, it is sintered in high temperature kiln, cleverly useless brick particle is bonded as one closely, there is the drainage brick of high intensity, high permeable, high abrasion.
Description
Technical field
The present invention relates to building material technical field, be specifically related to the manufacture method of a kind of drainage brick.
Background technology
Along with the quickening of expanding economy and urban construction paces, progressively being hardened covering by the material water-proof material such as building and concrete, stone material, imitative stone floor tile in the earth's surface of Metroplises, defines " the artificial desert " on ecology.When concentrating rainfall in the short time, rainwater enters river only by municipal drainage facility, easily causes the serious hydrops in city during heavy rain, has not only increased the weight of the burden of municipal drainage facility, and the water resource of preciousness is flowed away in vain.
Means of transportation easily, lay smooth road while bringing great convenience to the trip of people, the hardening on these road surfaces also caused chain as urban environment negative effect: earth's surface dries, level of ground water sharply declines, and surface air temperature is high, rainwater silts up, road of snowing is sliding etc..Hardened ground makes rainwater deposit on road surface, and this can cause traffic jam on the one hand, increases the weight of the pollution of automotive emission, on the other hand, can dissolve in a large amount of urban pollutant, directly drain in the river of locality through storm sewer, cause pollution of estuary during rainwater crossing current.And the puddle formed in roadside, it is again that the breeding of mosquito in summer provides place.
Therefore, the drainage in city, water storage problem how are solved, it has also become a subject matter of current International Metropolis Construction.
And currently traditional water-permeable brick, seepage brick are in many styles, but there is a fatal weakness, it is impossible to meet high intensity, height is permeable, weatherability is strong community simultaneously.And this kind of material-paving is at urban ground, how long need not arise that fracture, air slaking, functional weaken or disappear.Cause the secondary pollution of the reprocessing of urban ground, the heavily waste such as paving and environment.
Summary of the invention
Present invention is primarily targeted at and overcome above deficiency and defect to provide a kind of manufacture method utilizing shraff to manufacture high intensity, high drainage, high water conservation and weatherproof drainage brick.
In order to realize goal of the invention, the present invention provides the manufacture method of a kind of drainage brick, and the method comprises the steps:
Shraff attrition grinding is become granule；
Described drainage brick includes capstock and underlying material, in the proportioning raw materials that described drainage brick producing process uses, by percentage to the quality, described capstock presses ceramic particle 84%～92%, high-temperature agglomerant 5%～13%, low-temperature solvent 3%～5% dispensing, described underlying material presses ceramic particle 90%～95%, high temperature adhesive 5%～10% dispensing；
Load weighted capstock and underlying material are poured in blender respectively, adds water and be sufficiently stirred for；
The capstock being stirred and underlying material are carried out old respectively；
Being seated in mould by old good underlying material, capstock by twice distributing mode, vibrations are tamped compressing, it is thus achieved that germule；
It is removed from the molds germule, is dried, then fire as finished product in roller kilns.
Preferably, it is large, medium and small Three Estate by the screening of described ceramic particle, big ceramic particle is 4～12 orders, middle ceramic particle is 12～16 orders, and little ceramic particle is 16～30 orders, in described capstock in ceramic particle proportioning, by percentage to the quality, big ceramic particle 50%～55%, middle ceramic particle 35%～40%, little ceramic particle 5%～10%；In ceramic particle proportioning in described underlying material, by percentage to the quality, big ceramic particle 50%～60%, middle ceramic particle 27%～30%, little ceramic particle 10%～20%.
Preferably, by percentage to the quality, described high-temperature agglomerant contains 5%～10% dolomite, 20%～30% Anhydrite, 5%～10% quartz, 45%～55% bentonite and 5%～10% Kaolin.
Preferably, the described capstock of drainage brick and the thickness of underlying material are than for 1:5～1:7.
Preferably, described in the capstock that is stirred and the old of underlying material be carry out in adding a cover iron bucket, the time is more than 8 hours.
Preferably, 800 tons～950 tons forcing presses of described compressing employing.
Preferably, described germule is automatically to be taken out from mould by mechanical hand.
Preferably, it is dry that described germule is positioned on high temperature resistant backing plate and puts in roller furnace, is dried to 150 degree from 60 degree according to staged, and the dry time is 90 minutes, described roller kilns are fired, burns till 1200 degree from 200 degree according to staged and firing period is 6 hours.
The present invention passes through useless ceramic tile as primary raw material, it is achieved that the comprehensive utilization of industrial waste, decreases resource consumption, protects environment.Employing itself has the waste ceramic brick grain of high intensity, mixed by different gratings, ratio, add inorganic high-temperature agglomerant again, inorganic Low flux combines, brick body is made to form natural hole, it is sintered in high temperature kiln, cleverly useless brick particle is bonded as one closely, there is the drainage brick of high intensity, high permeable, high abrasion.
Detailed description of the invention
Should be appreciated that specific embodiment described herein is used only for explaining the present invention, be not intended to limit the present invention.
Embodiment 1
In the present embodiment, first shraff is pulverized through large-scale pulverizer, grinding to form granule, drainage brick includes capstock and underlying material, in proportioning raw materials, by percentage to the quality, capstock presses ceramic particle 90%, high-temperature agglomerant 7%, low-temperature solvent 3% dispensing, underlying material presses ceramic particle 93%, high temperature adhesive 7% dispensing.
It is large, medium and small Three Estate by the screening of described ceramic particle, big ceramic particle is 4～12 orders, middle ceramic particle is 12～16 orders, little ceramic particle is 16～30 orders, in described capstock in ceramic particle proportioning, by percentage to the quality, big ceramic particle 50%, middle ceramic particle 40%, little ceramic particle 10%；In ceramic particle proportioning in described underlying material, by percentage to the quality, big ceramic particle 55%, middle ceramic particle 27%, little ceramic particle 18%.
By percentage to the quality, described high-temperature agglomerant contains 5% dolomite, 25% Anhydrite, 5% quartz, 55% bentonite and 10% Kaolin.
By useless ceramic tile as primary raw material, it is achieved that the comprehensive utilization of industrial waste, decrease resource consumption, protect environment.Employing itself has the waste ceramic brick grain of high intensity, mixed by different gratings, ratio, add inorganic high-temperature agglomerant again, inorganic Low flux combines, brick body is made to form natural hole, it is sintered in high temperature kiln, cleverly useless brick particle is bonded as one closely, there is the drainage brick of high intensity, high permeable, high abrasion.
Specifically, proportioning according to above-mentioned capstock and underlying material, pouring in large-scale blender respectively by load weighted capstock and bottom, additional a certain amount of water is sufficiently stirred for, and the capstock being stirred and underlying material is carried out in adding a cover iron bucket respectively old more than 8 hours.Being seated in mould by old good underlying material, capstock by twice distributing mode, vibrations are tamped, and it is compressing that forcing press employing 900 tons carries out high pressure, it is thus achieved that germule；The capstock of drainage brick and the thickness of underlying material are than for 1:6.5.
Germule is automatically taken out by mechanical hand from mould; it is dry that germule is positioned on high temperature resistant backing plate and puts in roller furnace; it is dried to 150 degree according to staged from 60 degree; 90 minutes drying times; then fire in described roller kilns; burn till 1200 degree from 200 degree according to staged and firing period is 6 hours, after cooling of ceasing fire, obtain finished product.
The rupture strength of the drainage brick that the present embodiment is made is 12MPa, and coefficient of permeability is 0.04cm/s, and water-retaining property is 1.05g/cm2, wear-resisting for mill hole length 28.
Embodiment 2
In the present embodiment, first shraff is pulverized through large-scale pulverizer, grinding to form granule, drainage brick includes capstock and underlying material, in proportioning raw materials, by percentage to the quality, capstock presses ceramic particle 84%, high-temperature agglomerant 13%, low-temperature solvent 3% dispensing, underlying material presses ceramic particle 90%, high temperature adhesive 10% dispensing.
It is large, medium and small Three Estate by the screening of described ceramic particle, big ceramic particle is 4～12 orders, middle ceramic particle is 12～16 orders, little ceramic particle is 16～30 orders, in described capstock in ceramic particle proportioning, by percentage to the quality, big ceramic particle 55%, middle ceramic particle 40%, little ceramic particle 5%；In ceramic particle proportioning in described underlying material, by percentage to the quality, big ceramic particle 50%, middle ceramic particle 30%, little ceramic particle 20%.
By percentage to the quality, described high-temperature agglomerant contains 10% dolomite, 20% Anhydrite, 10% quartz, 50% bentonite and 10% Kaolin.
By useless ceramic tile as primary raw material, it is achieved that the comprehensive utilization of industrial waste, decrease resource consumption, protect environment.Employing itself has the waste ceramic brick grain of high intensity, mixed by different gratings, ratio, add inorganic high-temperature agglomerant again, inorganic Low flux combines, brick body is made to form natural hole, it is sintered in high temperature kiln, cleverly useless brick particle is bonded as one closely, there is the drainage brick of high intensity, high permeable, high abrasion.
Specifically, proportioning according to above-mentioned capstock and underlying material, load weighted capstock and bottom being chatted pours in large-scale blender respectively, and additional a certain amount of water is sufficiently stirred for, and the capstock being stirred and underlying material is carried out in adding a cover iron bucket respectively old more than 8 hours.Being seated in mould by old good underlying material, capstock by twice distributing mode, vibrations are tamped, and it is compressing that forcing press employing 800 tons carries out high pressure, it is thus achieved that germule；The capstock of drainage brick and the thickness of underlying material are than for 1:5.
Germule is automatically taken out by mechanical hand from mould; it is dry that germule is positioned on high temperature resistant backing plate and puts in roller furnace; it is dried to 150 degree according to staged from 60 degree; 90 minutes drying times; then fire in described roller kilns; burn till 1200 degree from 200 degree according to staged and firing period is 6 hours, after cooling of ceasing fire, obtain finished product.
The rupture strength of the drainage brick that the present embodiment is made is 13MPa, and coefficient of permeability is 0.03cm/s, and water-retaining property is 1.25g/cm2, wear-resisting for mill hole length 28.
Embodiment 3
In the present embodiment, first being pulverized through large-scale pulverizer by shraff, grind to form granule, drainage includes capstock and underlying material, and in proportioning raw materials, by percentage to the quality, capstock presses ceramic particle 92%, high-temperature agglomerant 5%, low-temperature solvent 3% dispensing；Underlying material presses ceramic particle 95%, high temperature adhesive 5% dispensing.
It is large, medium and small Three Estate by the screening of described ceramic particle, big ceramic particle is 4～12 orders, middle ceramic particle is 12～16 orders, little ceramic particle is 16～30 orders, in described capstock in ceramic particle proportioning, by percentage to the quality, big ceramic particle 50%, middle ceramic particle 40%, little ceramic particle 10%；In ceramic particle proportioning in described underlying material, by percentage to the quality, big ceramic particle 60%, middle ceramic particle 30%, little ceramic particle 10%.
By percentage to the quality, described high-temperature agglomerant contains 7% dolomite, 30% Anhydrite, 9% quartz, 45% bentonite and 9% Kaolin.
By useless ceramic tile as primary raw material, it is achieved that the comprehensive utilization of industrial waste, decrease resource consumption, protect environment.Employing itself has the waste ceramic brick grain of high intensity, mixed by different gratings, ratio, add inorganic high-temperature agglomerant again, inorganic Low flux combines, brick body is made to form natural hole, it is sintered in high temperature kiln, cleverly useless brick particle is bonded as one closely, there is the drainage brick of high intensity, high permeable, high abrasion.
Specifically, proportioning according to above-mentioned capstock and underlying material, load weighted capstock and bottom being chatted pours in large-scale blender respectively, and additional a certain amount of water is sufficiently stirred for, and the capstock being stirred and underlying material is carried out in adding a cover iron bucket respectively old more than 8 hours.Being seated in mould by old good underlying material, capstock by twice distributing mode, vibrations are tamped, and forcing press adopts 950 tons, and to carry out high pressure compressing, it is thus achieved that germule, and the capstock of drainage brick and the thickness of underlying material ratio is for 1:6.
Germule is automatically taken out by mechanical hand from mould; it is dry that germule is positioned on high temperature resistant backing plate and puts in roller furnace; it is dried to 150 degree according to staged from 60 degree; 90 minutes drying times; then fire in described roller kilns; burn till 1200 degree from 200 degree according to staged and firing period is 6 hours, after cooling of ceasing fire, obtain finished product.
The rupture strength of the drainage brick that the present embodiment is made is 10MPa, and coefficient of permeability is 0.05cm/s, and water-retaining property is 1.0g/cm2, wear-resisting for mill hole length 28.
Embodiment 4
In the present embodiment, first shraff is pulverized through large-scale pulverizer, grind to form granule, drainage brick includes capstock and underlying material, in proportioning raw materials, by percentage to the quality, capstock presses ceramic particle 90%, high-temperature agglomerant 5%, low-temperature solvent 5% dispensing；Underlying material presses ceramic particle 95%, high temperature adhesive 5% dispensing.
It is large, medium and small Three Estate by the screening of described ceramic particle, big ceramic particle is 4～12 orders, middle ceramic particle is 12～16 orders, little ceramic particle is 16～30 orders, in described capstock in ceramic particle proportioning, by percentage to the quality, big ceramic particle 55%, middle ceramic particle 35%, little ceramic particle 10%；In ceramic particle proportioning in described underlying material, by percentage to the quality, big ceramic particle 50%, middle ceramic particle 30%, little ceramic particle 20%.
By percentage to the quality, described high-temperature agglomerant contains 5% dolomite, 30% Anhydrite, 5% quartz, 55% bentonite and 5% Kaolin.
By useless ceramic tile as primary raw material, it is achieved that the comprehensive utilization of industrial waste, decrease resource consumption, protect environment.Employing itself has the waste ceramic brick grain of high intensity, mixed by different gratings, ratio, add inorganic high-temperature agglomerant again, inorganic Low flux combines, brick body is made to form natural hole, it is sintered in high temperature kiln, cleverly useless brick particle is bonded as one closely, there is the drainage brick of high intensity, high permeable, high abrasion.
Specifically, proportioning according to above-mentioned capstock and underlying material, load weighted capstock and bottom being chatted pours in large-scale blender respectively, and additional a certain amount of water is sufficiently stirred for, and the capstock being stirred and underlying material is carried out in adding a cover iron bucket respectively old more than 8 hours.Being seated in mould by old good underlying material, capstock by twice distributing mode, vibrations are tamped, and forcing press adopts 950 tons, and to carry out high pressure compressing, it is thus achieved that germule, and the capstock of drainage brick and the thickness of underlying material ratio is for 1:7.
Germule is automatically taken out by mechanical hand from mould; it is dry that germule is positioned on high temperature resistant backing plate and puts in roller furnace; it is dried to 150 degree according to staged from 60 degree; 90 minutes drying times; then fire in described roller kilns; burn till 1200 degree from 200 degree according to staged and firing period is 6 hours, after cooling of ceasing fire, obtain finished product.
The rupture strength of the drainage brick that the present embodiment is made is 11MPa, and coefficient of permeability is 0.04cm/s, and water-retaining property is 1.10g/cm2, wear-resisting for mill hole length 23.
These are only the preferred embodiments of the present invention; not thereby the scope of the claims of the present invention is limited; every equivalent structure utilizing description of the present invention to make or equivalence flow process conversion; or directly or indirectly it is used in other relevant technical fields, all in like manner include in the scope of patent protection of the present invention.
Claims (7)
1. the manufacture method of a drainage brick, it is characterised in that the method comprises the steps:
Shraff attrition grinding is become granule；
Described drainage brick includes capstock and underlying material, in the proportioning raw materials that described drainage brick producing process uses, by percentage to the quality, described capstock presses ceramic particle 84%～92%, high-temperature agglomerant 5%～13%, low temperature flux 3%～5% dispensing, described underlying material presses ceramic particle 90%～95%, high temperature adhesive 5%～10% dispensing；
Load weighted capstock and underlying material are poured in blender respectively, adds water and be sufficiently stirred for；
The capstock being stirred and underlying material are carried out old respectively；
Being seated in mould by old good underlying material, capstock by twice distributing mode, vibrations are tamped compressing, it is thus achieved that germule；
It is removed from the molds germule, is dried, then fire as finished product in roller kilns；
Wherein, by percentage to the quality, described high-temperature agglomerant contains 5%～10% dolomite, 20%～30% Anhydrite, 5%～10% quartz, 45%～55% bentonite and 5%～10% Kaolin.
2. the manufacture method of drainage brick as claimed in claim 1, it is characterized in that, being large, medium and small Three Estate by the screening of described ceramic particle, big ceramic particle is 4～12 orders, and middle ceramic particle is 12～16 orders, little ceramic particle is 16～30 orders, in described capstock in ceramic particle proportioning, by percentage to the quality, big ceramic particle 50%～55%, middle ceramic particle 35%～40%, little ceramic particle 5%～10%；In ceramic particle proportioning in described underlying material, by percentage to the quality, big ceramic particle 50%～60%, middle ceramic particle 27%～30%, little ceramic particle 10%～20%.
3. the manufacture method of drainage brick as claimed in claim 1, it is characterised in that the described capstock of drainage brick and the thickness of underlying material ratio is for 1:5～1:7.
4. the manufacture method of drainage brick as claimed in claim 1, it is characterised in that described in the capstock that is stirred and the old of underlying material be carry out in adding a cover iron bucket, the time is more than 8 hours.
5. the manufacture method of drainage brick as claimed in claim 1, it is characterised in that 800 tons～950 tons forcing presses of described compressing employing.
6. the manufacture method of drainage brick as claimed in claim 1, it is characterised in that described germule is automatically to be taken out from mould by mechanical hand.
7. the manufacture method of drainage brick as claimed in claim 1, it is characterized in that, it is dry that described germule is positioned on high temperature resistant backing plate and puts in roller furnace, it is dried to 150 degree according to staged from 60 degree, the dry time is 90 minutes, described roller kilns are fired, burns till 1200 degree from 200 degree according to staged and firing period is 6 hours.
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| CN201410458612.5A CN104276800B (en) | 2014-09-10 | 2014-09-10 | A kind of manufacture method of drainage brick |
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