TW201600677A - Brick structure and manufacture method for the brick structure - Google Patents

Brick structure and manufacture method for the brick structure Download PDF

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TW201600677A
TW201600677A TW103122186A TW103122186A TW201600677A TW 201600677 A TW201600677 A TW 201600677A TW 103122186 A TW103122186 A TW 103122186A TW 103122186 A TW103122186 A TW 103122186A TW 201600677 A TW201600677 A TW 201600677A
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Taiwan
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brick
pulp
cement
shaped structural
mold
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TW103122186A
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Chinese (zh)
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林啟瑞
吳孝三
邱銘祿
施能機
振步 楊
陳啟桐
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北科綠能有限公司
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Priority to TW103122186A priority Critical patent/TW201600677A/en
Priority to CN201510357671.8A priority patent/CN105218043A/en
Publication of TW201600677A publication Critical patent/TW201600677A/en

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Abstract

The invention is a brick structure, especially the structure of an ecological brick, available for planting in order to maintain the ecological, the brick structure includes a body structure, the body structure has a flow structure, the flow structure forms a plurality of holes or channels on the surfaces of the body structure, so that plants can be grown form the plurality of holes or channels.

Description

磚型結構製品及其製造方法Brick structure product and manufacturing method thereof

本發明係屬於一種磚型結構製品及其製造方法,特別是屬於一種生態磚之製品及其製造方法。The invention belongs to a brick type structural product and a manufacturing method thereof, in particular to an ecological brick product and a manufacturing method thereof.

溫室效應造成全球暖化的效應越來越嚴重,二氧化碳訊息分析中心(CDIAC)公佈2009年全球二氧化碳排放量已達31,629,955(千噸),隔年,全球二氧化碳排放量高達33,508,901(千噸)。由此項數據可以清楚的了解二氧化碳的排放量逐年劇增,對全球的環境造成極大的危脅。The effect of global warming caused by the greenhouse effect is becoming more and more serious. The Carbon Dioxide Information Analysis Center (CDIAC) announced that global carbon dioxide emissions in 2009 reached 31,629,955 (thousand tons). The next year, global carbon dioxide emissions reached 33,508,901 (thousand tons). This data can clearly understand that the carbon dioxide emissions have increased dramatically year by year, posing a great threat to the global environment.

一般而言,用來覆蓋地面的材質稱之為「鋪面」,例如磚塊,鋪面除可用以保護地面避免風沙飛揚外,還可使地面平順,以利人、車通行。目前最常被使用的鋪面,依其使用材料,可區分為瀝青混凝土鋪面及水泥混凝土鋪面。瀝青混凝土舖面具有防水、耐久、抗酸鹼鹽等特性,但在受熱情況下,會有軟化、移動等缺點,且遇汽油或類似流體會有溶解之虞。此外,瀝青混凝土舖面還有路面黑暗不美觀、服務耐用年限短、生命週期較短,維護成本高,故總成本高等缺點。水泥混凝土及其相關製品被廣泛應用在營建工程上,然而水泥具有不透水及低孔隙率等特性,以致舖設水泥混凝土舖面的地方無法進行植栽。特別在夏季時,瀝青混凝土舖面或水泥混凝土舖面的表面溫度可高達到40℃以上,除使舖設這些舖面的都市或密集開發區域產生熱島現象外,因環境酷熱所造成的人心鬱悶亦容易衍生社會問題。Generally speaking, the material used to cover the ground is called “paving”. For example, bricks can be used to protect the ground from wind and sand, and the ground can be smoothed for people and cars. At present, the most commonly used paving materials can be divided into asphalt concrete paving and cement concrete paving according to the materials used. Asphalt concrete pavement has the characteristics of waterproof, durable, acid and alkali resistant, but it has the disadvantages of softening and moving under the condition of heat, and it will dissolve in the case of gasoline or similar fluid. In addition, asphalt concrete pavements also have shortcomings such as darkness of the road surface, short service life, short life cycle, high maintenance cost, and high total cost. Cement concrete and related products are widely used in construction projects. However, cement has the characteristics of imperviousness and low porosity, so that the place where cement concrete pavement is laid cannot be planted. Especially in the summer, the surface temperature of asphalt concrete pavement or cement concrete pavement can reach 40 °C or higher. In addition to the heat island phenomenon caused by the urban or intensive development areas where these pavements are laid, the depression caused by the environment is also easy to generate society. problem.

為了改善上述瀝青混凝土及水泥混凝土的缺點,先前技術亦已發展透水、多孔及可植栽的綠化混凝土,其係屬一種生態混凝土(Environmentally Friendly Concrete,Eco-Concrete)。所謂綠化混凝土係指能夠提供適宜綠色植物生長環境、可進行綠色植被的混凝土或其製品。傳統綠化混凝土大致可分成三種類型:(1).孔洞或槽道型綠化混凝土本體、(2).多孔連續型綠化混凝土及(3).舖設式綠化混凝土。In order to improve the disadvantages of the above-mentioned asphalt concrete and cement concrete, the prior art has also developed a water-permeable, porous and plantable green concrete which is an Environmentally Friendly Concrete (Eco-Concrete). The term "greening concrete" refers to concrete or a product thereof that can provide a suitable green plant growth environment and can carry out green vegetation. Traditional green concrete can be roughly divided into three types: (1) hole or channel type green concrete body, (2) porous continuous green concrete and (3) laying green concrete.

一般而言,傳統綠化混凝土的組成成份大多由水泥及單級配碎石骨材等材料所製成。事實上,水泥及單級配碎石骨材之開採仍具有產生破壞環境的環保問題。此外,傳統綠化混凝土仍具有混凝土本身重量大、需要人工造孔、施工不易及保水滯水性不佳、材料成本高等缺點。因此,雖然先前技術已提出具有多孔及透水之特性的綠化混凝土,但仍需要進一步改善先前技術綠化混凝土本身特性,以期更具備環保、質輕、成本低及容易大範圍施工之特性。舉例而言,先前技術中華民國專利公告第I263624號「水庫淤泥之改質方法及含有改質水庫淤泥的營建工程材料」及中華民國專利公告第00466215號「水庫淤泥之再利用法」提供利用水庫淤泥再製作營建材料之技術。然而,水庫淤泥不易取得,且取得的成本高。In general, the composition of traditional green concrete is mostly made of cement and single-stage crushed stone and other materials. In fact, the mining of cement and single-grade crushed stone aggregates still has environmental problems that cause environmental damage. In addition, the traditional green concrete still has the disadvantages of high weight of the concrete itself, the need for artificial hole making, difficult construction, poor water retention and water retention, and high material cost. Therefore, although the prior art has proposed green concrete having porous and water permeable characteristics, it is still necessary to further improve the characteristics of the prior art green concrete, in order to be more environmentally friendly, light in weight, low in cost, and easy to construct in a wide range. For example, the former technology of the Republic of China Patent No. I263624 "Reformation of Reservoir Silt and Construction Materials Containing Modified Reservoir Sludge" and Republic of China Patent Notice No. 00466215 "Reuse of Reservoir Sludge" provides access to reservoirs The technology of building mud and then building materials. However, reservoir silt is not easy to obtain and the cost is high.

綜上所述,雖然環保、綠能、節能減碳相關議題廣被大眾所重視,因此綠能產業為目前相當可觀的產業市場。而現今路面使用之磚面,透水性不佳、保濕性不足因此造成地表溫度提高,導致環境嚴重受破壞。In summary, although the issues related to environmental protection, green energy, energy conservation and carbon reduction have been widely recognized by the public, the green energy industry is currently a considerable industrial market. However, the brick surface used on the road today has poor water permeability and insufficient moisture retention, which causes the surface temperature to rise, resulting in serious damage to the environment.

因此實有需要提供一種具備容易取得、環保、質輕、成本低及容易大範圍施工之特性的磚型結構產品,以有效達到環保、綠能、節能減碳之目的,而改善先前技術所存在的問題。Therefore, there is a need to provide a brick-type structural product that is easy to obtain, environmentally friendly, lightweight, low-cost, and easy to construct in a wide range, so as to effectively achieve environmental protection, green energy, energy conservation and carbon reduction, and improve the existence of prior art. The problem.

本發明之主要目的係在提供一種磚型結構製品及其製造方法,以改善先前技術之缺點,本發明之磚型結構可製成具透水性、可植栽之磚塊、瓦片等產品,並且該磚型結構呈鹼性、酸性或中性,以利於植物的生長。The main object of the present invention is to provide a brick type structural product and a manufacturing method thereof for improving the disadvantages of the prior art, and the brick type structure of the present invention can be made into a product having water permeability, plantable bricks, tiles, and the like. And the brick structure is alkaline, acidic or neutral to facilitate plant growth.

首先本發明提供一種磚型結構製品,可供進行植栽以維護生態,該磚型結構製品包括:一本體結構,該本體結構包括:一膠結性材料;以及一粒料;以及一流道結構,該流道結構係由紙漿材料所形成,而於該本體結構上形成複數孔洞或槽道,以供植物藉由該複數孔洞或槽道而生長。其中該膠結性材料為一水泥,該粒料為一二氧化矽砂;該本體結構係由該水泥、該二氧化矽砂、一水分及一減水劑而形成,其中該水泥之重量百分比約為15至20,該二氧化矽砂之重量百分比約為70至75,該水分之重量百分比約為8至10,該減水劑之重量百分比約為0.15至0.20;該水泥為一矽酸鹽水泥、一鋁酸鹽水泥、一硫鋁酸鹽水泥、一氟鋁酸鹽水泥或一鐵鋁酸鹽水泥;該粒料為沙、石或沙與石的組合。Firstly, the present invention provides a brick-shaped structural product for carrying out planting to maintain ecology. The brick-shaped structural product comprises: a body structure comprising: a cemented material; and a pellet; and a first-class structure. The flow channel structure is formed from a pulp material, and a plurality of holes or channels are formed in the body structure for the plants to grow by the plurality of holes or channels. Wherein the cementitious material is a cement, the pellet is a cerium oxide sand; the body structure is formed by the cement, the cerium oxide sand, a moisture and a water reducing agent, wherein the weight percentage of the cement is about 15 to 20, the weight percentage of the cerium oxide sand is about 70 to 75, the weight percentage of the moisture is about 8 to 10, and the weight percentage of the water reducing agent is about 0.15 to 0.20; the cement is monosilicate cement, Aluminate cement, monosulfoaluminate cement, monofluoroaluminate cement or an iron aluminate cement; the pellets are sand, stone or a combination of sand and stone.

接著本發明提供一種磚型結構製品之製造方法,包含以下步驟:提供一模具,將一流道結構置入該模具之內部,其中該模具之形狀係配合該磚型結構製品之形狀;將特定比例的二氧化矽砂及水泥攪拌均勻,及將特定比例的減水劑及水分攪拌均勻;混合攪拌二氧化矽砂、水泥、減水劑及水分後填充於該模具內;移除該模具,取出一磚型結構製品,其中該流道結構於該本體結構上形成複數孔洞或槽道;以及乾燥該磚型結構製品。The present invention provides a method of manufacturing a brick-shaped structural article, comprising the steps of: providing a mold for placing a first-class structure into the interior of the mold, wherein the shape of the mold matches the shape of the brick-shaped structural product; The cerium oxide sand and the cement are evenly stirred, and a specific proportion of the water reducing agent and the water are uniformly stirred; the cerium oxide sand, the cement, the water reducing agent and the water are mixed and stirred, and then filled in the mold; the mold is removed, and a brick is taken out. a structured article, wherein the flow channel structure forms a plurality of holes or channels in the body structure; and drying the brick-shaped structural article.

本發明另提供一種磚型結構製品的流道結構之製造方法,以形成一紙漿流道心型,包含以下步驟:取得一紙漿材料;去除該紙漿材料內所含之不純物質;將該紙漿材料加水,並予以攪拌成細小化之一漿料;將該漿料靜置於一段時間,以去除懸浮之多餘水分,以形成一泥狀紙漿;調製成型用之一水性黏結劑後,加入該水性黏結劑,並攪拌均勻,以形成均質的一泥狀紙漿;將攪拌完成的該泥狀紙漿靜置,使比重較水大的紙漿沉澱,與水分離後再去除表層多餘的水分;將去除水分後的該泥狀紙漿再一次攪拌均質;固定一心型模具,取適量之該泥狀紙漿填充並加壓於該心型模具內的一流路系統中;以及完成該紙漿流道心型,並拆除該心型模具。The invention further provides a method for manufacturing a flow channel structure of a brick-shaped structural product, to form a pulp flow channel core shape, comprising the steps of: obtaining a pulp material; removing impure substances contained in the pulp material; and the pulp material Adding water and stirring to make one of the slurry; the slurry is allowed to stand for a period of time to remove excess water suspended to form a slurry of pulp; after preparing one of the aqueous binders for molding, the water is added The binder is stirred evenly to form a homogeneous slurry of pulp; the agitated pulp is allowed to stand to precipitate a pulp having a larger specific gravity than water, and the excess moisture of the surface layer is removed after separation with water; The slurry is then homogenized again; the core mold is fixed, an appropriate amount of the mud pulp is filled and pressurized in the first-class road system in the core mold; and the pulp flow heart shape is completed and removed The heart mold.

為能讓 貴審查委員能更瞭解本發明之技術內容,特舉較佳具體實施例說明如下。In order to enable the reviewing committee to better understand the technical contents of the present invention, the preferred embodiments are described below.

如圖1所示,本發明提供一種磚型結構製品2,其可為一生態磚(Eco-Brick),可供進行植栽以維護生態,該磚型結構製品2包括本體結構20及由紙漿流道21(如圖2所示)所形成之複數孔洞22。在本發明之一實施例中,本體結構20可依施工需求製造成各種形狀,例如磚型結構、瓦型結構、混擬土塊體結構、平版型結構或連續舖面結構等,但本發明不以此為限。在本發明之一實施例中,本體結構20係藉由紙漿材料、膠結性材料及粒料依一預定比例混合,並進行適當攪拌而形成。在本發明之一實施例中,本體結構20亦可藉由膠結性材料及粒料依一預定比例混合,並進行適當攪拌而形成。As shown in FIG. 1, the present invention provides a brick-type structural product 2, which can be an eco-Brick, which can be planted to maintain ecology. The brick-shaped structural product 2 includes a body structure 20 and a pulp. A plurality of holes 22 formed by the flow path 21 (shown in FIG. 2). In an embodiment of the present invention, the body structure 20 can be manufactured into various shapes according to construction requirements, such as a brick structure, a tile structure, a mixed soil block structure, a lithographic structure, or a continuous pavement structure, but the present invention does not This is limited. In one embodiment of the invention, the body structure 20 is formed by mixing the pulp material, the cementitious material, and the pellets in a predetermined ratio and appropriately agitating. In one embodiment of the present invention, the body structure 20 may also be formed by mixing the cementitious material and the pellets in a predetermined ratio and appropriately agitating.

在本發明之一實施例中,膠結性材料為水泥,該水泥可為矽酸鹽水泥、鋁酸鹽水泥、硫鋁酸鹽水泥、氟鋁酸鹽水泥或鐵鋁酸鹽水泥,但本發明不以此為限。此外,為了使本發明之本體結構20達到一定強度之要求,本發明可採用習知技術應用於膠結混凝土結構物之級配與粒料之膠結性材料。在本發明之一實施例中,紙漿流道21所形成之複數孔洞22亦可為複數槽道。In an embodiment of the present invention, the cementitious material is cement, and the cement may be silicate cement, aluminate cement, sulphoaluminate cement, fluoroaluminate cement or iron aluminate cement, but the invention Not limited to this. In addition, in order to achieve the strength of the body structure 20 of the present invention, the present invention can be applied to the grading of cemented concrete structures and the cementitious materials of the pellets by conventional techniques. In one embodiment of the invention, the plurality of holes 22 formed by the pulp flow path 21 may also be a plurality of channels.

在本發明之一實施例中,粒料為沙、石或沙與石的組合,或者為二氧化矽砂,但本發明不以此為限。本發明所使用的粒料可為細骨料粒或粗骨料粒。其中細骨料粒徑約0.16-5mm,例如河沙,海砂及山沙;粗骨料粒徑大於5mm,例如碎石及卵石。此外,本發明之料粒亦可為人造輕質骨材(例如燒結型飛灰輕質骨材、人造燒結黏土、發泡爐石、膨脹頁岩、黏土、片岩等)、天然輕質骨材(例如蛭石、浮石、矽藻石、珍珠石等)、膨脹苯乙烯粒(例如保麗龍)等骨材及/或與上述之組合之其中之一。In an embodiment of the invention, the pellets are sand, stone or a combination of sand and stone, or cerium oxide sand, but the invention is not limited thereto. The pellets used in the present invention may be fine aggregate pellets or coarse aggregate pellets. The fine aggregate has a particle size of about 0.16-5 mm, such as river sand, sea sand and mountain sand; the coarse aggregate has a particle size larger than 5 mm, such as gravel and pebbles. In addition, the pellets of the present invention may also be artificial lightweight aggregates (such as sintered fly ash lightweight aggregate, artificial sintered clay, foaming furnace stone, expanded shale, clay, schist, etc.), natural lightweight aggregates ( For example, vermiculite, pumice, diatomaceous earth, pearl stone, etc., expanded styrene particles (for example, styrofoam) and the like and/or one of the combinations thereof.

在本發明之一實施例中,紙漿材料係由工業廢紙或家庭廢紙所產生,但本發明不以此為限。In an embodiment of the invention, the pulp material is produced from industrial waste paper or household waste paper, but the invention is not limited thereto.

如圖1所示,藉由依一預定比例混合膠結性材料及粒料(或者再加上紙漿材料),並進行適當攪拌後,除可形成本體結構20外,更可藉由紙漿流道21之心型結構,而在本體結構20表面形成複數孔洞或槽道22。需注意的是,複數孔洞或槽道22之形狀、大小及數目並不以圖1所示者為限。As shown in FIG. 1, by mixing the cementitious material and the pellets (or the pulp material) in a predetermined ratio and appropriately stirring, in addition to forming the body structure 20, the pulp flow path 21 can be further used. The heart-shaped structure forms a plurality of holes or channels 22 on the surface of the body structure 20. It should be noted that the shape, size and number of the plurality of holes or channels 22 are not limited to those shown in FIG.

本發明之磚型結構製品藉由複數孔洞或槽道22,而具有透氣、透水和重量輕的特點,並可搜集雨水,緩解城市地下水位下降、保持土壤濕度,吸附城市污染物,改善城市熱迴圈、緩解熱島效應等現代城市環境問題。The brick type structural product of the invention has the characteristics of gas permeability, water permeability and light weight by multiple holes or channels 22, and can collect rainwater, relieve the drop of urban groundwater level, maintain soil moisture, adsorb urban pollutants, and improve urban heat. Modern urban environmental problems such as loops and mitigation of heat island effects.

在本發明之一實施例中,本發明可使用10%、20%、30%三種不同配比之紙漿材料與90%、80%、70%的粒料(例如矽砂、砂石或爐石)攪拌成水泥而形成該本體結構20,但本發明不以此為限,紙漿材料與粒料之比例可以為各種不同配比,蓋只要含有紙漿材料成份,即含有養份可供草種籽等植物生長,只是不同的含量將影響草種籽等植物的生長發芽期。In an embodiment of the present invention, the present invention can use 10%, 20%, 30% of three different ratios of pulp materials and 90%, 80%, 70% of pellets (such as sand, sand or hearthstone) The body structure 20 is formed by stirring into a cement, but the invention is not limited thereto, and the ratio of the pulp material to the pellets may be various ratios, and the cover may contain nutrients for the grass seed as long as it contains the pulp material component. Plant growth, but different levels will affect the growth and germination period of plants such as grass seeds.

本發明之所以能改善先前技術的缺點,其中一大原因為本發明採用紙漿材料來形成流道心型結構21,而在本體結構20表面形成複數孔洞或槽道22,用以種植植物。以下為一通常的紙漿材料的含量測定: 由上述之數值可知,紙漿材料中含有高達48.2%的有機物,相當有利於植物的生長,灰分亦有利於本體結構20之結合、強化及韌性。The present invention is capable of improving the disadvantages of the prior art, in which a large reason is that the pulp material is used to form the flow channel core structure 21, and a plurality of holes or channels 22 are formed on the surface of the body structure 20 for planting plants. The following is a determination of the content of a common pulp material: It can be seen from the above numerical values that the pulp material contains up to 48.2% of organic matter, which is quite advantageous for plant growth, and the ash is also advantageous for the bonding, strengthening and toughness of the bulk structure 20.

在本發明之一實施中,本體結構20可進一步包括廚餘材料、肥料或椰漿材料等物質,以更利於植物的生長。此外,不同的植物有其適合的酸鹼性生長環境,因此本發明之磚型結構製品2的本體結構20及或流道心型結構21可再進一步包括pH值調整劑,依植物對酸鹼性之喜好而調整本體結構20呈鹼性、酸性或中性,以利各種不同植物的生長。惟需注意的是,本發明亦可藉由調整紙漿材料、膠結性材料以及粒料的比例,而調整本體結構20或流道心型結構21呈鹼性、酸性或中性,此時即毋需使用pH值調整劑。In an implementation of the present invention, the body structure 20 may further comprise materials such as kitchen materials, fertilizer or coconut milk materials to facilitate plant growth. In addition, different plants have a suitable acid-alkaline growth environment, and thus the body structure 20 and or the channel core structure 21 of the brick-type structural product 2 of the present invention may further comprise a pH adjusting agent, depending on the plant to the acid-base. The body structure 20 is adjusted to be alkaline, acidic or neutral to facilitate the growth of various plants. It should be noted that the present invention can also adjust the body structure 20 or the flow channel core structure 21 to be alkaline, acidic or neutral by adjusting the ratio of the pulp material, the cementitious material and the pellets. A pH adjuster is required.

此外,本發明之磚型結構製品1的本體結構20及/或流道心型結構21可再進一步包括彩色強化劑、穩定劑等材料,增加其美觀性及穩定性。In addition, the body structure 20 and/or the flow channel core structure 21 of the brick-type structural product 1 of the present invention may further include a color enhancer, a stabilizer and the like to increase the aesthetics and stability thereof.

由於本發明之流道心型結構21為由紙漿材料所製成,而於本體結構20上形成複數孔洞或槽道22,而使紙漿材料23填充於複數孔洞或槽道22中。如圖2所示,複數孔洞或槽道22為呈圓形且規則排列,各孔洞或槽道間彼此連通,但本發明不以此為限。複數孔洞或槽道22也可為呈其他形狀或為不規則排列,且複數孔洞或槽道22之形狀、大小及數目亦不以圖2所示者為限。如圖3所示,藉由本發明之磚型結構製品2,即可順利於複數孔洞或槽道22中生長植物24。Since the flow channel core structure 21 of the present invention is made of pulp material, a plurality of holes or channels 22 are formed in the body structure 20 to fill the plurality of holes or channels 22 with the pulp material 23. As shown in FIG. 2, the plurality of holes or channels 22 are circular and regularly arranged, and the holes or channels communicate with each other, but the invention is not limited thereto. The plurality of holes or channels 22 may also be in other shapes or irregularly arranged, and the shape, size and number of the plurality of holes or channels 22 are not limited to those shown in FIG. As shown in FIG. 3, the plant 24 can be smoothly grown in the plurality of holes or channels 22 by the brick-shaped structural article 2 of the present invention.

在本發明之一實施例中,本體結構20係由水泥、二氧化矽砂、水分及減水劑而形成,其中水泥之重量百分比約為15至20,二氧化矽砂之重量百分比約為70至75,水分之重量百分比約為8至10,減水劑之重量百分比約為0.15至0.20,但本發明不以此為限。在本發明之一實施例中,複數孔洞或槽道22除可填充紙漿材料外,亦可填充二氧化矽砂,其中紙漿材料之重量百分比約為40,二氧化矽砂之重量百分比約為60,但本發明不以此為限,紙漿材料與二氧化矽砂之比例可以為各種不同配比,蓋只要含有紙漿材料成份,即含有養份可供草種籽等植物生長,只是不同的含量將影響草種籽等植物的生長發芽期。In an embodiment of the invention, the body structure 20 is formed of cement, cerium oxide sand, moisture and a water reducing agent, wherein the weight percentage of the cement is about 15 to 20, and the weight percentage of the cerium oxide sand is about 70 to 75. The weight percentage of moisture is about 8 to 10, and the weight percentage of the water reducing agent is about 0.15 to 0.20, but the invention is not limited thereto. In one embodiment of the present invention, the plurality of holes or channels 22 may be filled with cerium oxide sand in addition to the pulp material, wherein the weight percentage of the pulp material is about 40, and the weight percentage of the cerium oxide sand is about 60. However, the present invention is not limited thereto, and the ratio of the pulp material to the cerium oxide sand may be various ratios, and the cover as long as it contains the pulp material component, that is, contains nutrients for plant growth such as grass seeds, but different contents. Will affect the growth germination period of plants such as grass seeds.

在本發明之一具體實施例中,本發明係使用下列材料及重量百分比而形成磚型結構製品2,但本發明不以此為限: 1.         本體結構20材料:二氧化矽砂(71.53%),水泥(18.46%)、水分(9.83%)及減水劑(0.18)。其中二氧化矽砂(SiO2 )純度99.5%,粒度為AFS粒度指數=17至23佔42%,AFS粒度指數=45佔58%。減水劑減水量為20%。 2.         複數孔洞或槽道22填充材料:紙漿材料(40%),二氧化矽砂(60%)。其中二氧化矽砂(SiO2 )純度99.5%,粒度為AFS粒度指數=10至15。紙漿材料含水量為280%。 3.         植物24:類地毯草。In a specific embodiment of the present invention, the present invention uses the following materials and weight percentages to form the brick-shaped structural article 2, but the invention is not limited thereto: 1. The body structure 20 material: cerium oxide sand (71.53%) ), cement (18.46%), moisture (9.83%) and water reducing agent (0.18). Among them, cerium oxide sand (SiO 2 ) has a purity of 99.5%, a particle size of AFS particle size index = 17 to 23, 42%, and AFS particle size index = 45, accounting for 58%. The water reducing agent reduces water consumption by 20%. 2. Filling material for multiple holes or channels 22: pulp material (40%), cerium oxide sand (60%). The cerium oxide sand (SiO 2 ) has a purity of 99.5% and a particle size of AFS particle size index = 10 to 15. The pulp material has a moisture content of 280%. 3. Plant 24: Carpet-like grass.

接著請參考圖4關於本發明之磚型結構製品2之製造流程。惟需注意的本發明之磚型結構製品2之製造步驟並不以此為限,本發明之磚型結構製品2亦可以其他方式製成。Next, please refer to FIG. 4 for the manufacturing process of the brick-shaped structural product 2 of the present invention. However, the manufacturing steps of the brick-shaped structural product 2 of the present invention to be noted are not limited thereto, and the brick-shaped structural product 2 of the present invention can also be produced in other manners.

首先,進行步驟S1,提供一模具。該模具之形狀係配合各種磚型結構製品之不同形狀。舉例而言,當欲製造四方體塊狀的磚型結構製品時,模具係包括上側、下側及兩側邊,並且模具內部包括流道結構,用以形成彼此連通的複數孔洞或槽道。在本發明之一實施例中,本發明可以習知技術形成該模具及流道結構,且該模具可為金屬製、木製、紙製或塑膠製成。First, step S1 is performed to provide a mold. The shape of the mold is matched to the different shapes of various brick-shaped structural products. For example, when a quadrangular block-shaped brick-shaped structural article is to be manufactured, the mold includes an upper side, a lower side, and both side edges, and the inside of the mold includes a flow path structure for forming a plurality of holes or channels that communicate with each other. In an embodiment of the present invention, the present invention can form the mold and the runner structure by a conventional technique, and the mold can be made of metal, wood, paper or plastic.

接著進行步驟S2,將特定比例的二氧化矽砂及水泥攪拌均勻,及將特定比例的減水劑及水分攪拌均勻。接著進行步驟S3,混合攪拌二氧化矽砂、水泥、減水劑及水分後填充於該模具內。Next, in step S2, a specific proportion of cerium oxide sand and cement are uniformly stirred, and a specific proportion of the water reducing agent and water are uniformly stirred. Next, in step S3, the cerium oxide sand, the cement, the water reducing agent and the water are mixed and stirred, and then filled in the mold.

接著進行步驟S4,移除模具內部的流道結構;及進行步驟S5,移除模具上側、下側及兩側邊。如此即完成未乾燥的磚型結構製品。接著進行步驟S6,乾燥該磚型結構製品,例如於空氣中乾燥24小時以上。Next, step S4 is performed to remove the flow path structure inside the mold; and step S5 is performed to remove the upper side, the lower side, and both sides of the mold. This completes the undried brick-type structural product. Next, in step S6, the brick-shaped structural product is dried, for example, in air for more than 24 hours.

接著進行步驟S7,在磚型結構製品的複數孔洞或槽道中填充紙漿材料及/或二氧化矽砂。接著進行步驟S8,灑上植物種籽或栽種植物,如此即可形成如圖3所示可供植栽植物24之磚型結構製品2。Next, in step S7, the pulp material and/or the cerium oxide sand are filled in the plurality of holes or channels of the brick-shaped structural product. Next, in step S8, plant seeds or plantings are sprinkled, so that a brick-shaped structural product 2 for planting plants 24 as shown in Fig. 3 can be formed.

惟需注意的是,不同的磚型結構製品可採用不同的製造方法。舉例而言,若磚型結構製品為連續舖面結構,則可採用習知舖設水泥或柏油道路之柔性舖面或剛性舖面等施工方式完成該連續舖面。又或者,可以紙漿材料做成模具及流道結構而形成種植系統,於進行上述的步驟S2及S3之後,即可在該種植系統所形成之複數孔洞或槽道中栽植植物,而不需移除模具,亦不需於複數孔洞或槽道中再填充紙漿材料及/或二氧化矽砂。如此將有助於本創之磚型結構製品的大量製造。It should be noted that different brick-type structural products can be manufactured in different ways. For example, if the brick-shaped structural product is a continuous paving structure, the continuous paving can be completed by a construction method such as a flexible paving or a rigid paving of a conventional cement or asphalt road. Alternatively, the pulp material may be formed into a mold and a runner structure to form a planting system. After performing the above steps S2 and S3, plants may be planted in a plurality of holes or channels formed by the planting system without removing The mold does not need to be filled with pulp material and/or cerium oxide sand in a plurality of holes or channels. This will contribute to the mass production of the brick-like structural products of the present invention.

圖5顯示本發明之磚型結構製品的流道結構之製造方法,以形成一紙漿流道心型。其包括以下步驟: 步驟1 :由紙廠取得廢紙漿料。 步驟2 :去除紙漿內所含塑膠粒、塑膠袋片、塑膠淋膜片、小木片、淋膜紙片、金屬片、毛髮削等不純物質。 步驟3 :因紙漿料體積大小不一,將會影響流道灌注後體積之均質性,故須將紙漿加水,並予以攪拌成細小化漿料,以提升成型後的紙漿心型緻密度。 步驟4 :將紙漿細化後之漿料,靜置於密閉容器內沉澱一段時間,以去除懸浮於紙將表層之多餘水分,提高固成分。 步驟5 :調製成型用水性黏結劑後,再將黏結劑加入泥狀紙漿內利用攪拌機攪拌均勻。 步驟6 :均勻攪拌紙漿料,使成均質的泥狀紙漿。 步驟7 :攪拌完成的泥狀紙漿靜置於密閉容器內25℃室溫中96 小時,使比重較水大的紙漿沉澱,與水分離後再去除表層多餘的水分。 步驟8 :將去除水分後的泥狀紙漿,再一次攪拌均質。 步驟9 :以C 型夾及鋼板固定心型模具,取適量泥狀紙漿料,填充並加壓於心型模穴內的流路系統。 步驟10:完成流道心型填充紙漿料拆模作業。 步驟11:紙漿心型造型完成。 步驟12:紙漿心型乾燥。Fig. 5 shows a method of manufacturing the flow path structure of the brick-type structural article of the present invention to form a pulp flow channel core. It comprises the following steps: Step 1: The waste paper slurry is obtained from a paper mill. Step 2: Remove impure substances such as plastic particles, plastic bag pieces, plastic laminating films, small wood chips, coated paper sheets, metal sheets, and hair cuts contained in the pulp. Step 3: Due to the different volume of the paper slurry, it will affect the homogeneity of the volume after the channel is filled. Therefore, the pulp should be added with water and stirred to form a fine slurry to enhance the density of the pulp core after molding. Step 4: The slurry after refining the pulp is allowed to stand in a closed container for a certain period of time to remove excess water suspended in the surface layer of the paper to improve the solid content. Step 5: After the water-based binder is prepared and formed, the binder is added to the slurry and stirred by a mixer. Step 6: Stir the paper slurry evenly to form a homogeneous muddy pulp. Step 7: The agitated pulp is statically placed in a closed container at room temperature of 25 ° C for 96 hours to precipitate a pulp having a larger specific gravity than water, and then separated from the water to remove excess water from the surface layer. Step 8: The muddy pulp after removing the water is stirred and homogenized again. Step 9: Fix the core mold with C-clamp and steel plate, take an appropriate amount of muddy paper slurry, fill and pressurize the flow path system in the heart cavity. Step 10: Complete the flow path core-type filling paper slurry demoulding operation. Step 11: The pulp heart shape is completed. Step 12: The pulp core is dry.

本發明之磚型結構製品依其不同結構,將可適用於不同之用途。舉例而言,若為磚型結構,則可用於舖設馬路、人行道、廊道或作為家庭造景,舖設於庭園;若為瓦型結構,則可用於舖設於屋頂;若為混擬土塊體結構,則除可作為舖設路面之用外,亦可作為營建材料,例如用於房屋建築、橋樑、公路舖面、跑道、鐵路枕木、擋土牆、護堤、涵洞、水壩、水箱、水塔、油槽、渠道、水溝、碼頭、防波堤、軍事掩體等構造物;若為平版型結構,則亦可設置於建築物之外牆或內牆,作為造景或室內裝飾之用;若為連續舖面結構,則適宜舖設於馬路、人行道、廊道或戶外停車場、廣場、操場、遊樂場等場所。The brick-type structural product of the present invention, depending on its structure, can be adapted for different uses. For example, if it is a brick structure, it can be used for paving roads, sidewalks, corridors or as a home landscaping, laying in the garden; if it is a tile structure, it can be used for laying on the roof; if it is a mixed soil block structure In addition to being used as a paving surface, it can also be used as a construction material, such as for building construction, bridges, road pavements, runways, railway sleepers, retaining walls, berms, culverts, dams, water tanks, water towers, oil tanks, Structures such as channels, ditches, wharves, breakwaters, military bunkers, etc.; if they are lithographic structures, they can also be placed on the outer wall or inner wall of a building for landscaping or interior decoration; if it is a continuous paving structure, It is suitable for laying on roads, sidewalks, corridors or outdoor parking lots, squares, playgrounds, playgrounds and other places.

本發明之磚型結構製品可謂為一種「環保磚」。磚最初是使用黏土作為原料製作,用於建築、路面之鋪路,但為了保護耕地、維護環境,漸漸使用新型的原料製作磚頭。目前市面上所看到的環保磚製作方式是由黏土、沙、石子加上水泥攪拌,接著將混合攪拌而成的材料填入模具中,經過震盪與壓縮使其緊密結合,最後脫模、烘乾即可得到環保磚,傳統環保磚造成地表溫度提高以及環境遭受嚴重破壞。The brick type structural product of the present invention can be said to be an "environmental brick". Bricks were originally made from clay as raw materials and used for paving roads in buildings and pavements. However, in order to protect cultivated land and maintain the environment, bricks were gradually made using new materials. At present, the environmentally-friendly bricks produced on the market are made by mixing clay, sand, stone and cement. Then, the materials mixed and mixed are filled into the mold, which are tightly combined by shock and compression, and finally demoulded and baked. When you are dry, you can get environmentally friendly bricks. The traditional environmentally friendly bricks cause the surface temperature to rise and the environment to suffer serious damage.

本發明之環保磚,利用紙廠回收來的紙漿泥,紙漿泥裡含有元素氮(N)、磷(P)…等許多常使用於植物用肥料的元素,再與黏土、沙、石子加上水泥混合而製成的環保磚。藉由回收回來的廢紙達到環保再利用,減少黏土、沙、石子的使用;而後製出來的磚頭表面具有許多的孔洞或槽道,此孔洞或槽道具有良好的滲透性與排水性功能,而內部特殊流道的設計,使得廢紙漿可以更有效的吸附水分,達到降溫之用途。The environmentally-friendly brick of the present invention uses pulp sludge recovered from a paper mill. The pulp sludge contains elements such as elemental nitrogen (N), phosphorus (P), etc., which are often used in plant fertilizers, and is added with clay, sand, and stone. Green brick made of cement mixed. Recycling waste paper to achieve environmentally friendly reuse, reducing the use of clay, sand, stone; and then the resulting brick surface has many holes or channels, the hole or channel has good permeability and drainage function, The design of the internal special flow channel makes the waste paper pulp absorb moisture more effectively and achieve the purpose of cooling.

本發明之環保磚表面可用來植草、園藝造景、美化環境之功用,因此本產品能應用於: (1) 潮濕燥熱地區,如: 是中國、馬來西亞、東南亞(2)鋪設路面,如:行人道、停車場、車型道、廣場、文創園區、公園(3)美化環境,如: 建築物料等。由於本發明之環保磚可以避免積水、行走不便,因此非常合鋪設於科學園區、公園或學校。The surface of the green brick of the invention can be used for planting grass, gardening and landscaping, and beautifying the environment. Therefore, the product can be applied to: (1) humid and hot areas, such as: China, Malaysia, Southeast Asia (2) paving the road, such as: Humanity, parking lot, model road, square, cultural and creative park, park (3) beautify the environment, such as: construction materials. Since the green brick of the present invention can avoid water accumulation and inconvenient walking, it is very suitable for laying in a science park, a park or a school.

本發明之磚型結構製品可謂為一種「會呼吸的磚」,不僅兼具透水性、保濕性,又能美化環境及降低環境污染之外,尚有其他優點,如下述所示對都市地表保水而言是「低衝擊開發」,若遇到暴雷大雨有助益於排水,在大太陽高溫下有助於散熱,成為最佳環境保護示範。舉例而言,本發明之磚型結構製品至少具有下列優點:1. 磚型結構製品堅固、形狀大小可變。 2.   紙漿材料內含有機物近50%,包括氮(N)、磷(P)等物質,有利於植物生長。 3.   磚型結構製品易吸收水分,透水性佳,可保持水分與養分,有利於植物生長。 4.   紙漿材料內含近30%的灰份,富有韌性,可以抵抗熱漲冷縮所導致的變形。 5.   磚型結構製品可生長植物,降低環境酷熱所造成的鬱悶。 6.   磚型結構製品可取代一般的磚塊,降低環境溫度。 7.   促進廢紙漿的再生應用、廢紙的回收應用,達到環保的目的。 9.   磚型結構製品可作為綠能環境最佳的建築材料。 10. 由於植物生長較快,磚型結構製品可以更有效率的用於造景、綠化建築等功用。 11. 磚型結構製品內部具有特殊流道設計,可增加廢紙漿附水性,有效的降低地表溫度。 12. 磚型結構製品表層具有多孔洞或槽道,有助於滲透性、排水性之功能。 13. 由於磚型結構製品的孔洞或槽道有良好的進出水功能,因此可以改變孔洞之大小,應用於不同環境。The brick type structural product of the invention can be said to be a "breathable brick", which not only has the water permeability and the moisturizing property, but also beautifies the environment and reduces the environmental pollution, and has other advantages, such as water retention on the urban surface as shown below. In terms of “low-impact development”, if heavy rains and heavy rains help to drain water, it will help to dissipate heat in the high sun and become the best environmental protection demonstration. For example, the brick-type structural article of the present invention has at least the following advantages: 1. The brick-shaped structural article is firm and variable in shape. 2. The pulp material contains nearly 50% of the organic matter, including nitrogen (N), phosphorus (P) and other substances, which is conducive to plant growth. 3. Brick-type structural products are easy to absorb water, have good water permeability, can maintain moisture and nutrients, and are beneficial to plant growth. 4. The pulp material contains nearly 30% ash, which is tough and resistant to deformation caused by heat expansion and contraction. 5. Brick-shaped structural products can grow plants and reduce the depression caused by the extreme heat of the environment. 6. Brick-shaped structural products can replace ordinary bricks and reduce the ambient temperature. 7. Promote the recycling application of waste paper pulp and the recycling of waste paper to achieve environmental protection. 9. Brick-shaped structural products can be used as the best building materials for green energy environments. 10. Due to the rapid growth of plants, brick-shaped structural products can be used more efficiently for landscaping, greening and other functions. 11. The brick structure has a special flow channel design inside, which can increase the water solubility of the waste paper pulp and effectively reduce the surface temperature. 12. The surface of the brick structure product has porous holes or channels, which contribute to the function of permeability and drainage. 13. Because the holes or channels of the brick structure have good water inflow and outflow function, the size of the hole can be changed and applied to different environments.

在本發明之一實施例中,本發明利用二次回收之廢紙漿為原料, 由於使用二次回收之廢紙漿為原料,故易於沉積出高品質的環保磚。In one embodiment of the present invention, the present invention utilizes the secondary recovered waste pulp as a raw material, and since the secondary recovered waste pulp is used as a raw material, it is easy to deposit high-quality environmentally-friendly bricks.

綜上所陳,本發明無論就目的、手段及功效,在在均顯示其迥異於習知技術之特徵,懇請  貴審查委員明察,早日賜准專利,俾嘉惠社會,實感德便。惟應注意的是,上述諸多實施例僅係為了便於說明而舉例而已,本發明所主張之權利範圍自應以申請專利範圍所述為準,而非僅限於上述實施例。To sum up, the present invention, regardless of its purpose, means and efficacy, shows its distinctive features of the prior art. You are requested to review the examination and express the patent as soon as possible. It should be noted that the various embodiments described above are merely illustrative for ease of explanation, and the scope of the invention is intended to be limited by the scope of the claims.

2‧‧‧磚型結構製品
20‧‧‧本體結構
22‧‧‧複數孔洞或槽道
23‧‧‧紙漿材料
21‧‧‧紙漿流道
24‧‧‧植物
2‧‧‧Brick-type structural products
20‧‧‧ body structure
22‧‧‧Multiple holes or channels
23‧‧‧Pulp material
21‧‧‧Pulp flow path
24‧‧‧ plants

圖1為依據本發明之一實施例之磚型結構製品之示意圖。 圖2為依據本發明之一實施例之紙漿流道之示意圖。 圖3為依據本發明之一實施例之磚型結構製品生長植物之示意圖。 圖4為依據本發明之一實施例之磚型結構製品之製作流程圖。 圖5為依據本發明之一實施例之磚型結構製品之紙漿流道之製作流程圖。BRIEF DESCRIPTION OF THE DRAWINGS Figure 1 is a schematic illustration of a brick-type structural article in accordance with one embodiment of the present invention. 2 is a schematic view of a pulp flow path in accordance with an embodiment of the present invention. Figure 3 is a schematic illustration of a plant grown in a brick-type structural article in accordance with one embodiment of the present invention. 4 is a flow chart showing the manufacture of a brick-shaped structural product in accordance with an embodiment of the present invention. Figure 5 is a flow chart showing the production of a pulp flow path for a brick-type structural product according to an embodiment of the present invention.

2‧‧‧磚型結構製品 2‧‧‧Brick-type structural products

20‧‧‧本體結構 20‧‧‧ body structure

22‧‧‧複數孔洞 22‧‧‧Multiple holes

23‧‧‧紙漿材料 23‧‧‧Pulp material

Claims (9)

一種磚型結構製品,可供進行植栽以維護生態,該磚型結構包括: 一本體結構,該本體結構包括: 一膠結性材料;以及 一粒料;以及 一流道結構,該流道結構係由紙漿材料所形成,而於該本體結構上形成複數孔洞或槽道,以供植物藉由該複數孔洞或槽道而生長。A brick structure product for planting to maintain ecology, the brick structure comprising: a body structure comprising: a cementitious material; and a pellet; and a first-class structure, the channel structure Formed from a pulp material, and a plurality of holes or channels are formed in the body structure for the plants to grow by the plurality of holes or channels. 如申請專利範圍第2項所述之磚型結構製品,其中該膠結性材料為一水泥,該粒料為一二氧化矽砂。The brick-shaped structural product of claim 2, wherein the cementitious material is a cement, and the pellet is a cerium oxide sand. 如申請專利範圍第3項所述之磚型結構製品,其中該本體結構係由該水泥、該二氧化矽砂、一水分及一減水劑而形成,其中該水泥之重量百分比約為15至20,該二氧化矽砂之重量百分比約為70至75,該水分之重量百分比約為8至10,該減水劑之重量百分比約為0.15至0.20。The brick-shaped structural product according to claim 3, wherein the body structure is formed by the cement, the cerium oxide sand, a moisture and a water reducing agent, wherein the weight percentage of the cement is about 15 to 20 The weight percentage of the cerium oxide sand is about 70 to 75, the weight percentage of the moisture is about 8 to 10, and the weight percentage of the water reducing agent is about 0.15 to 0.20. 如申請專利範圍第2項所述之磚型結構製品,其中該水泥為一矽酸鹽水泥、一鋁酸鹽水泥、一硫鋁酸鹽水泥、一氟鋁酸鹽水泥或一鐵鋁酸鹽水泥。The brick-shaped structural product according to claim 2, wherein the cement is monosilicate cement, mono aluminate cement, monosulfoaluminate cement, monofluoroaluminate cement or monolithium aluminate. cement. 如申請專利範圍第7項所述之磚型結構製品,其中該粒料為沙、石或沙與石的組合。The brick-shaped structural article of claim 7, wherein the pellet is sand, stone or a combination of sand and stone. 一種磚型結構製品之製造方法,包含以下步驟: 提供一模具,將一流道結構置入該模具之內部,其中該模具之形狀係配合該磚型結構製品之形狀; 將特定比例的二氧化矽砂及水泥攪拌均勻,及將特定比例的減水劑及水分攪拌均勻; 混合攪拌二氧化矽砂、水泥、減水劑及水分後填充於該模具內; 移除該模具,取出一磚型結構製品,其中該流道結構於該本體結構上形成複數孔洞或槽道;以及 乾燥該磚型結構製品。A method for manufacturing a brick-shaped structural product, comprising the steps of: providing a mold, placing a first-class structure into the interior of the mold, wherein the shape of the mold matches the shape of the brick-shaped structural product; and a specific proportion of cerium oxide The sand and the cement are evenly stirred, and a specific proportion of the water reducing agent and the water are uniformly stirred; the cerium oxide sand, the cement, the water reducing agent and the water are mixed and stirred, and then filled in the mold; the mold is removed, and a brick-shaped structural product is taken out. Wherein the flow channel structure forms a plurality of holes or channels in the body structure; and drying the brick structure product. 如申請專利範圍第6項所述之磚型結構製品之製造方法,包含以下步驟: 移除該模具內部的該流道結構;以及 在磚型結構製品的複數孔洞或槽道中填充紙漿材料及/或二氧化矽砂。The method for manufacturing a brick-shaped structural article according to claim 6, comprising the steps of: removing the flow passage structure inside the mold; and filling the plurality of holes or channels of the brick-shaped structural product with pulp material and/or Or cerium oxide sand. 一種磚型結構製品的流道結構之製造方法,以形成一紙漿流道心型,包含以下步驟: 取得一紙漿材料; 去除該紙漿材料內所含之不純物質; 將該紙漿材料加水,並予以攪拌成細小化之一漿料; 將該漿料靜置於一段時間,以去除懸浮之多餘水分,以形成一泥狀紙漿; 調製成型用之一水性黏結劑後,加入該水性黏結劑,並攪拌均勻,以形成均質的一泥狀紙漿; 將攪拌完成的該泥狀紙漿靜置,使比重較水大的紙漿沉澱,與水分離後再去除表層多餘的水分; 將去除水分後的該泥狀紙漿再一次攪拌均質; 固定一心型模具,取適量之該泥狀紙漿填充並加壓於該心型模具內的一流路系統中;以及 完成該紙漿流道心型,並拆除該心型模具。A method for manufacturing a flow path structure of a brick-shaped structural product to form a pulp flow channel core shape, comprising the steps of: obtaining a pulp material; removing impure substances contained in the pulp material; adding water to the pulp material, and Stirring to reduce one of the slurry; the slurry is allowed to stand for a period of time to remove excess moisture in suspension to form a slurry of pulp; after preparing one of the aqueous binders for molding, the aqueous binder is added, and Stirring evenly to form a homogeneous slurry of pulp; the agitated pulp is allowed to stand, so that the pulp with a larger specific gravity is precipitated, and the excess moisture of the surface layer is removed after separation with water; the mud after removing moisture The pulp is homogenized again; the core mold is fixed, an appropriate amount of the mud pulp is filled and pressurized in the first-class road system in the core mold; and the pulp flow heart shape is completed, and the core mold is removed . 如申請專利範圍第8項所述之磚型結構製品的流道結構之製造方法,包含以下步驟: 乾燥該紙漿流道心型。The method for manufacturing a flow path structure of a brick-shaped structural article according to claim 8 of the invention, comprising the steps of: drying the pulp flow channel core shape.
TW103122186A 2014-06-26 2014-06-26 Brick structure and manufacture method for the brick structure TW201600677A (en)

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