CN104241085B - Integral processing apparatus - Google Patents
Integral processing apparatus Download PDFInfo
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- CN104241085B CN104241085B CN201410408535.2A CN201410408535A CN104241085B CN 104241085 B CN104241085 B CN 104241085B CN 201410408535 A CN201410408535 A CN 201410408535A CN 104241085 B CN104241085 B CN 104241085B
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Abstract
nullA kind of integral processing apparatus,For wick is carried out feeding、Bracing wire、Material transfer and the process that twists thread,Including materials and parts conveyer、The brush line apparatus being installed on materials and parts conveyer、It is located at the rewinding dish of materials and parts conveyer end side、It is located at the material transferring device between rewinding dish and materials and parts conveyer and is located at the rubbing device of rewinding dish side,Described materials and parts conveyer carries out feeding to wick,Described brush line apparatus carries out brush line process to the wick on materials and parts conveyer,Described material transferring device is transferred to completing the wick after brush line processes on rewinding dish,Wick on rewinding dish is twisted thread process by rubbing device,The present invention uses materials and parts conveyer、Brush line apparatus、Material transferring device、Rubbing device carries out feeding to wick respectively、Brush line、Material transfer and the process that twists thread,Automatization level is high,Without manual operation,Use manpower and material resources sparingly,Improve production efficiency,Practical,The economic benefit of the enterprise improved.
Description
Technical field
The present invention relates to a kind of process equipment, particularly relate to a kind of integral processing apparatus.
Background technology
In automatic production line, frequently with the transmitting device such as transmission belt, conveyor chain by after one-body molded
On the semi-finished product of wick, an operation is transferred to next operation.
But, existing pay-off is in feeding process, owing to previous operation is loaded on this transmitting device
Speed and this transmitting device pass to the speed of next operation and differ, the most previous operation is to check point
Distinguish that when non-defective unit and defective products, this transmitting device only load non-defective unit, this transmitting device is near the end of previous operation
Speed cannot unify with the speed of end near later procedure, cause that transmission system asynchrony phenomenon occurs,
Easily cause materials and parts to pile up in a certain position, cause defective work piece, deadlock etc. can not normally feeding etc. bad existing
As occurring.
It addition, conducting terminal on wick with insulating materials one-body molded after, be often in case of bending, under
Before one technique i.e. on transmitting device, after the conducting terminal of bending need to being stretched, carry out the process that twists thread again,
But, in existing technique, frequently with manual mode, conducting terminal carried out bracing wire, twist thread process, with
Progress and the rising of labor cost of society, existing labor-intensive production cannot adapt to enterprise
Development, use the mode that manually twists thread not only to need substantial amounts of labour's material resources, and inefficient, increase
Production cost, reduces the economic benefit of enterprise.
Therefore, need a kind of integral processing apparatus badly, can complete in an operation that wick send part shift,
Bracing wire and the process that twists thread.
Summary of the invention
Therefore, it is an object of the invention to provide a kind of automatization level high, without manually-operated integration
Processing unit (plant).
A kind of integral processing apparatus, for wick being carried out feeding, bracing wire, material transfer and the process that twists thread,
It is characterized in that: include materials and parts conveyer, be located at the brush line apparatus above materials and parts conveyer, be located at material
The rewinding dish of part conveyer end side, the material being located between rewinding dish and materials and parts conveyer transfer dress
Putting and be located at the rubbing device of rewinding dish side, described materials and parts conveyer carries out feeding, described brush to wick
Line apparatus carries out brush line process to the wick on materials and parts conveyer, and described material transferring device will complete brush line
Wick after process is transferred on rewinding dish, and the wick on rewinding dish is twisted thread process by rubbing device, institute
State materials and parts conveyer to include a frame, be arranged on frame upper rail and the feeding material component being arranged in frame,
Described feeding material component includes the first regulation wheel, the second regulation wheel, two slides being slidedly arranged on described guide rail, sets
Put the first driving wheel in the front end of materials and parts conveyer, be arranged on rear end second main of materials and parts conveyer
The first driving means and second that driving wheel, the first driven pulley, the second driven pulley and the first driving wheel connect
Second driving means of driving wheel connection and transmission belt, described first regulation wheel is installed near first actively
On the slide of wheel, described second regulation wheel is installed on the slide of the second driving wheel, and described first actively
Wheel and the second driven pulley are located at the same side of guide rail, and described second driving wheel and the first driven pulley are located at guide rail
Opposite side;This transmission belt and the first driving wheel, the first driven pulley, the second driving wheel, the second driven pulley, the
One regulates wheel and the second regulation wheel engagement, and described transmission belt is walked around outside one first driving wheel successively, the first tune
The inner side of joint wheel, the outside of the first driven pulley, outside the second driving wheel, the inner side and second of the second regulation wheel
The outside of driven pulley and return to the outside of the first driving wheel.
Further, described first driving wheel, the first driven pulley, the second driving wheel, the second driven pulley are positioned at
At the corner of one quadrangle, wherein the first driving wheel and the second driving wheel are positioned at the diagonal angle of this quadrangle, described
The connection shape of transmission belt is H font.
Further, described feeding material component also includes a plate, described connecting plate two ends respectively with two slides
Fixing connection.
Further, described brush line apparatus include pedestal, arrangement of clutch, the 3rd driving means, two swing arms,
Two brush line wheels and some chains, described arrangement of clutch and the 3rd driving means are assembled on pedestal, described
Swing arm upper end and pedestal pivot joint, each brush line wheel is articulated in the lower end of the swing arm of correspondence, described chain
Connecting the 3rd driving means to take turns with corresponding brush line, described 3rd driving means drives brush line to take turns by chain
Rotate in opposite directions;Described arrangement of clutch include being fixed on the fixed plate of pedestal, the cam being articulated in fixed plate,
The first rocking bar connecting this cam and the first pull-push piece of the other end connecting this first rocking bar, described cam
Opposite end support with described swing arm respectively, this first pull-push piece promote first rocking bar drive cam rotation,
Regulate the spacing between two brush line wheels.
Further, being convexly equipped with a limit shaft in the middle part of described cam, this limit shaft is arranged in fixed plate lower end,
One end of described first rocking bar and the limit shaft of cam be fixing to be connected, the other end and described first pull-push piece pivot joint.
Further, described 3rd driving means includes one first motor, the first gear and the second gear, institute
State the first gear be located at pedestal side and engage with the first motor pivot joint, described first gear and the second gear,
This first gear, the second gear are connected with described brush line wheel respectively by described chain, described first gear
All including a gear wheel and little gear with the second gear, the gear wheel of described first gear and the second gear is mutual
Engagement, described each brush line wheel includes a connecting shaft and is fixed on the hairbrush at these connecting shaft two ends, described connection
Being additionally provided with a sprocket wheel on axle, the little gear on described first gear, the second gear is by described chain respectively
It is connected with two brush line wheel upper sprocket wheels.
Further, described rubbing device includes pedestal, four-drive device, oscillation adjuster, two pendulum
Swing arm, two twisting thread assembly and axial fitting, described four-drive device and oscillation adjuster are assembled on pedestal
On, described two swing arm upper ends are articulated on oscillation adjuster respectively, and each assembly correspondence that twists thread is installed in
The lower end of one swing arm, described axial fitting two ends are connected with four-drive device, the assembly that twists thread respectively, described
Four-drive device drives, by axial fitting, the component operation that twists thread;Described oscillation adjuster include installing plate,
Pivot joint two rotating disks on a mounting board, the eccentric contiguous block that connects two rotating disks are fixed with a wherein rotating disk respectively
The 3rd rocking bar and connect the pull-push piece of free end of the 3rd rocking bar, described each rotating disk passes through a rotating shaft
Fixing with a swing arm and be connected, this rotating shaft wears also pivot joint on a mounting board.
Further, described four-drive device include one second motor, two power transmission shafts, an output gear,
Two travelling gears, described output gear and the second motor connect, and the second driven by motor output gear rotates, institute
It is vertically arranged for stating power transmission shaft, and two power transmission shafts are located at output gear both sides and are installed in pedestal by bearing respectively
On, described travelling gear is installed in power transmission shaft upper end and engages with output gear, described in twist thread assembly include fixed
Position part, is vertically installed in the vertical rod on keeper and is installed in the wheel that twists thread of vertical rod lower end, and described keeper fills
Be located on swing arm, described vertical rod can relative positioning part rotate, the two ends of described axial fitting respectively with vertical rod
Upper end, the lower end of power transmission shaft connect.
Further, described material transferring device include positioning sleeve, the sliding tube axially wearing this positioning sleeve,
Axially wear sliding tube drive rod, be fixed on sliding tube and be connected with the top of drive rod clamp assembly,
Rotating driving device and retractable driving device, described sliding tube can slide relative to positioning sleeve and rotate, described
Drive rod can slide axially relative to sliding tube, and described rotating driving device is connected with sliding tube;Rotate and drive
Device drives clamp assembly to rotate by sliding tube, and described retractable driving device is connected with the bottom of drive rod;
When described retractable driving device drives drive rod to move upward, after this drive rod drives clamp assembly clamping material
This clamp assembly and the most described positioning sleeve of material is driven to rise again;When retractable driving device drive drive rod to
During lower motion, this drive rod drives clamp assembly and material to drive this clamp assembly to unclamp described thing again after declining
Material.
Further, described rotating driving device includes the first installing rack, the second rocking bar, rotating turret, connecting rod
And first eccentric wheel, described second rocking bar is articulated on the first installing rack, and described rotating turret is connected with sliding tube,
Described connecting rod two ends connect rotating turret and second rocking bar one end respectively, and the second rocking bar supported by described first eccentric wheel
The other end, described rotating turret includes rotating turret, lower rotating turret and guide rod, described upper rotating turret and positioning sleeve
Pivot joint, described guide rod fixes with upper rotating turret and axially extending along sliding tube, and described connecting rod shakes away from second
One end of bar is connected with upper rotating turret, and described lower rotating turret and sliding tube are fixed and are slidably installed on guide rod, slides
Pipe is along the axial up and down motion of guide rod.
In sum, integral processing apparatus of the present invention uses materials and parts conveyer, brush line apparatus, material to turn
Moving device, rubbing device carry out feeding, brush line, material transfer and the process that twists thread, automation respectively to wick
Level is high, it is not necessary to manual operation, uses manpower and material resources sparingly, and improves production efficiency, practical, the enterprise of raising
The economic benefit of industry.It addition, described materials and parts conveyer is by setting the first regulation wheel and the second regulation skidding
On guide rail, the first regulation wheel and the second regulation wheel the end of different transfer rates is adjusted, regulation
The length change at the transmission belt two ends caused by speed difference, prevents the damage work caused by two ends transfer rate difference
The bad phenomenon such as part, deadlock occurs.
Accompanying drawing explanation
Fig. 1 is the schematic diagram before and after the wick in an embodiment twists thread.
Fig. 2, Fig. 3 are the structural representation of other embodiments wick.
Fig. 4 is the structural representation of integral processing apparatus of the present invention.
Fig. 5 is the structural representation of the materials and parts conveyer of integral processing apparatus shown in Fig. 4.
Fig. 6 is the top view of materials and parts conveyer shown in Fig. 5.
Fig. 7 is the front view of materials and parts conveyer shown in Fig. 5.
Fig. 8 is the enlarged drawing of the part A of materials and parts conveyer shown in Fig. 7.
Fig. 9 is the schematic diagram before and after the wick brush line of Fig. 1.
Figure 10 is the front view of the brush line apparatus of integral processing apparatus of the present invention.
Figure 11 is the rearview of the brush line apparatus shown in Figure 10.
Figure 12 is schematic diagram time wick carries out brush line of the brush line apparatus shown in Figure 10.
Figure 13 is the structural representation of the material transferring device of the integral processing apparatus of the present invention.
Figure 14 is the structural representation of another angle of material transferring device shown in Figure 13, and wherein part rotates and drives
Dynamic device and retractable driving device do not show.
Figure 15 is the top view of material transferring device shown in Figure 14.
Figure 16 is the schematic diagram before and after the wick of Fig. 1 twists thread.
Figure 17 is the structural representation of the rubbing device of integral processing apparatus of the present invention.
Figure 18 is the front view of rubbing device shown in Figure 17.
Figure 19 is the rearview of the rubbing device shown in Figure 17.
Figure 20 is schematic diagram when twisting thread wick of the rubbing device shown in Figure 17.
Detailed description of the invention
In order to make technical scheme more clearly to show, below in conjunction with the accompanying drawings the present invention is made
Further illustrate.
As shown in Figures 1 to 4, the present invention provides a kind of integral processing apparatus, for the lamp after detection
Core 10 carries out feeding, brush line, material transfer and the process that twists thread.Described wick 10 is used for automobile tail light photograph,
This wick 10 include a main part 11, cover at main part 11 one end the crown top of burner 12 being connected with main part 11,
The extension 13 being connected to the crown top of burner 12 free end, the conducting end subgroup being arranged on extension 13 and the crown top of burner 12
14 and some filaments 16,16a, 16b, described conducting end subgroup 14 two ends stretch out in respectively the crown top of burner 12 and
Outside extension 13, this conducting end subgroup 14 includes an input terminal and a lead-out terminal.As it is shown in figure 1,
In the present embodiment, described wick includes one group of conducting end subgroup 14, and described wick also includes some hooks 15,
Described hook 15 one end is fixedly arranged on extension 13, and this hook 15 other end stretches out in outside extension 13,
Described filament 16 two ends are connected with input terminal, lead-out terminal respectively, and the middle part of filament 16 is installed in hook
On 15, the operating voltage of wick 10 is the one in 220V, 110V.As shown in Figures 2 and 3, at it
In its embodiment, described wick 10 includes a group or more conducting end subgroup 14, described filament 16a,
Be curled into helical form in the middle part of 16b, each filament 16a, 16b, two ends respectively with input terminal, lead-out terminal
Connect, the one that operating voltage is 6V, 12V, 24V, 48V of described wick 10.
Described integral processing apparatus includes materials and parts conveyer 60, is positioned at the brush above materials and parts conveyer 60
Line apparatus 70, be located at materials and parts conveyer 60 end side rewinding dish 100, be located at rewinding dish 100 and material
Material transferring device 80 between part conveyer 60 and be located at the rubbing device 90 of rewinding dish 100 side,
Described materials and parts conveyer 60 carries out feeding to non-defective unit lamp, and described brush line apparatus 70 is to materials and parts conveyer 60
On wick 10 carry out brush line process, by straight for the conducting terminal brush of wick 10, described material transferring device 80
Transferring on rewinding dish 100 by completing the wick 10 after brush line processes, rubbing device 90 is to rewinding dish 100
On wick 10 carry out the process that twists thread, make the conducting terminal 14 of wick 10 be close on main part 11.
Seeing also Fig. 5 to Fig. 8, described materials and parts conveyer 60 includes a frame 20, is arranged on frame
20 upper rails 21 and the feeding material component 30 being arranged in frame 20.The front end of this materials and parts conveyer 60 is leaned on
A nearly detection components (not shown), loading assemblies 40 and defective products reclaim assembly 50, and these materials and parts transmit dress
Put the rear end of 60 near a blanking assembly (not shown);Detection components is detected by described loading assemblies 40
Defective products materials and parts deliver to defective products reclaim assembly 50, non-defective unit materials and parts are delivered on materials and parts conveyer 60, material
Non-defective unit materials and parts are transferred to rear end by part conveyer 60, blanking assembly non-defective unit materials and parts are delivered to subsequent processing.
In the present invention, due to the existence of defective products materials and parts, the front end of materials and parts conveyer 60 needs to receive materials and parts just meeting
Rotate, uniform to ensure the interval between materials and parts so that the transmission speed of the front end of materials and parts conveyer 60 is not
Stable;And the rear end of materials and parts conveyer 60 is continuous blanking, the therefore rear end of materials and parts conveyer 60
Transmission speed is different with the transmission speed of the front end of materials and parts conveyer 60.
Two slides 31, first that described feeding material component 30 includes being slidedly arranged on guide rail 21 regulate wheels 321, the
Two regulation wheels 322, be arranged on the front end of materials and parts conveyer 60 the first driving wheel 33, be arranged on materials and parts pass
Second driving wheel the 34, first driven pulley the 35, second driven pulley 36 and first sending the rear end of device 60 is main
The second driving means 38 of being connected with the second driving wheel 34 of the first driving means 37 that driving wheel 33 connects and biography
Defeated band 39;Described first regulation wheel 321 is installed on the slide 31 of forward end, described second regulation wheel 322
Being installed on the slide 31 held rearward, wherein the first driving wheel 33 and the second driven pulley 36 are located at guide rail 21
The same side, described second driving wheel 34 and the first driven pulley 35 are located at the opposite side of guide rail 21.Described
One driving wheel the 33, first driven pulley the 35, second driving wheel the 34, second driven pulley 36 surrounds a quadrangle,
First driving wheel the 33, first driven pulley the 35, second driving wheel the 34, second driven pulley 36 lays respectively at four limits
At the corner of shape.
Described guide rail 21 extends in longitudinally, arranges for straight line in the present embodiment.Described slide 31 can
Bearing of trend along guide rail 21 moves.Described first driving means the 37, second driving means 38 drives respectively
First driving wheel the 33, second driving wheel 34 rotates.This transmission belt 39 in the form of a ring and is arranged in " H " shape.
This transmission belt 39 is while simultaneously engaging at first driving wheel the 33, first driven pulley the 35, second driving wheel 34, second
Driven pulley 36, first regulates on wheel 321 and the second regulation wheel 322.Specifically, the one of described transmission belt 39
End is walked around outside the first driving wheel 33 successively, the inner side of the first regulation wheel 321, outside the first driven pulley 35
Side, the other end of described transmission belt 39 is walked around outside the second driving wheel 34 successively, the second regulation takes turns 322
Inner side and the outside of the second driven pulley 36 and return to the outside of the first driving wheel 33.Described transmission belt 39 upper
End face is provided with some returnable 391, and returnable 391 is sequentially arranged at intervals;During feeding, described wick
10 are positioned in returnable 391, follow the movement of transmission belt 39 and transmit.At the present embodiment, described in give
Material assembly 30 also includes that a plate 310, described connecting plate 310 two ends are connected with two slides 31 respectively, moves
Time dynamic, two slide 31 synchronizing movings;It is to be appreciated that in other embodiments, this connecting plate 310 is permissible
Omit.
When materials and parts conveyer 60 works, the second driving means 38 drives the second driving wheel 34 persistently to rotate;
When the returnable 391 of the front end of materials and parts conveyer 60 receives non-defective unit wick, the first driving means 37 carries
The transmission belt 39 of dynamic front end rotates a setpoint distance, and non-defective unit wick 10 is placed sequentially in by loading assemblies 40
In the returnable 391 of feeding belt, move to the lower section of blanking assembly equipped with the returnable 391 of wick 10
Time, the wick 10 of non-defective unit is delivered to next operation by blanking assembly.When materials and parts conveyer 60 works one section
After time, due to the existence of defective products wick 10, the front end of materials and parts conveyer 60 needs to receive wick 10
Just can rotate, and the rear end of materials and parts conveyer 60 is continuous blanking, the rear end of materials and parts conveyer 60
Transmission speed is different with the transmission speed of the front end of materials and parts conveyer 60, thus promote first regulation wheel 321,
Second regulation wheel 322 slides along guide rail 21 towards the front end of materials and parts conveyer 60, right with release rate difference
The extruding of transmission belt 39.Specifically, when when the first driving wheel 33 does not rotates, the second driving wheel 34 rotates,
Second driving wheel 34 is walked around the first driven pulley 35 by transmission belt 39 and is pulled the first regulation wheel 321 slip, with
Time second regulation wheel 322 by first regulation wheel 321 drive or transmission belt 39 promotion with first regulation
Take turns 321 synchronous slides, strengthen the distance between the second driving wheel 34 and the second regulation wheel 322, have adjusted speed
The length change of the transmission belt 39 that degree difference causes.Whereas if the rotating speed of the first driving wheel 33 is more than second
The rotating speed of driving wheel 34, the first regulation wheel 321 and the second regulation wheel 322 then drive transmission belt 39 toward speed
The second less driving wheel 34 slides, and reaches the effect of regulation.When the first regulation wheel 321 rail plate
One end end of 21, then need again to shift the first regulation wheel 321 and the second regulation wheel 322 onto the conjunction of centre
Right position is put.
It is to be appreciated that in the present invention, described transmission belt 39 is belt, it is also possible to for chain, described first
Driving means the 37, second driving means 38 is cam drive, it is also possible to drive equipment for other, described first
The quantity of driven pulley the 35, second driven pulley 36 is not limited to single, it is also possible to for multiple, when described transmission belt
39 when being chain, and described first driving wheel the 33, first driven pulley the 35, second driving wheel 34, second is driven
Wheel the 36, first regulation wheel 321 and the second regulation wheel 322 are chain drum and arrange, to engage with transmission belt 39.
See also Fig. 9 to Figure 12, described brush line apparatus 70 include pedestal 72, arrangement of clutch 73,
Three driving means 74, two swing arm 75, two brush lines wheels 76 and chains 77, described arrangement of clutch 73 and the
Three driving means 74 are assembled on pedestal 72, described swing arm 75 upper end and pedestal 72 pivot joint, each
The lower ends that described brush line wheel 76 is correspondingly pivotally connected with a swing arm 75, brush line wheel 76 is by chain 77 and the
Three driving means 74 connect.
Described 3rd driving means 74 includes one first motor the 741, first gear 742 and the second gear 743,
Described first gear 742 is located at pedestal 72 side and is connected with the first motor 741, the first gear 742 and
Two gears 743 all include a gear wheel and the little gear being connected on gear wheel, described first gear 742
The gear wheel of gear wheel and the second gear 743 engages each other.
Described arrangement of clutch 73 includes being fixed on the fixed plate 731 of pedestal 72, being articulated in fixed plate 731
Cam 732, connect first rocking bar 733 of this cam 732 and connect the other end of this first rocking bar 733
First pull-push piece 734.Described fixed plate 731 is located between two swing arms 75, the upper end of this fixed plate 731
Affixed with the lower end of pedestal 72.Before and after described cam 732 and the first rocking bar 733 are respectively arranged on fixed plate 731
Opposite sides;Being convexly equipped with a limit shaft (not shown) in the middle part of described cam 732, this limit shaft is arranged in fixing
Plate 731 lower end, so that cam 732 is articulated in fixed plate 731.One end of described first rocking bar 733
Fixing with the limit shaft of cam 32 is connected, the other end and described first pull-push piece 734 pivot joint, when the first push-and-pull
Part 734 promotes the upper end of the first rocking bar 733 to move left and right thus rotates around the lower end of described first rocking bar 733
Time, the first rocking bar 733 is rotated by limit shaft Timing Belt moving cam 732.
In the middle part of described swing arm 75, corresponding cam 732 is convexly equipped with a limited block 751, outside described cam 732
The curved setting in side, this cam 732 is located between the limited block 751 of two swing arms 75, cam 732
During rotation, described cam 732 two ends are resisted against on two limited blocks 751 respectively.
Described each brush line wheel 76 includes a connecting shaft and is fixed on the hairbrush at these connecting shaft two ends, described connection
Also being equiped with a sprocket wheel (not shown) on axle, this sprocket wheel is affixed with connecting shaft, described first gear 742,
The sprocket wheel that little gear on two gears 743 takes turns 76 with two brush lines respectively by chain 77 is connected.
During feeding, described first motor 741 drives two respectively by the first gear 742 and the second gear 743
Brush line wheel 76 relatively rotates;In the present embodiment, brush line wheel 76 is all along the crown top of burner 12 of wick 10 towards master
Body 11 direction relatively rotates the most from top to bottom, reaches to smooth out with the fingers the effect along conducting end subgroup 14;The most described
First pull-push piece 734 promotes the first rocking bar 733 to rotate backward, makes the first rocking bar 733 strap cam 732 rotate,
In cam 732 rotation process, described cam 732 is supported two swing arms 75 and is rotated in the opposite direction, two brush lines
Distance interval between wheel 76 increases, reduces.The transmission belt 39 of described materials and parts conveyer 60 drives wick
10 intermittent feedings, make wick 10 take turns between the 76 front end hairbrush jumping to two brush line wheels in two brush lines, institute
Stating the first pull-push piece 734 promotes the first rocking bar 733 to rotate backward, make cam 732 in vertically putting, two groups
Brush line wheel 76 is mutually drawn close, and two groups of brush lines take turns the hairbrush of 76 front ends in rotation process, by wick lower end
Conducting terminal is smoothed out with the fingers directly, upper once redirect time, then by two brush lines wheel 76 rear end hairbrush entering wick 10
Row conducting end subgroup 14 carries out brush line process.
It is to be appreciated that for reaching preferably to smooth out with the fingers line effect, on materials and parts conveyer 60 can two or
On multiple brush line apparatus 70, each wick 10 is repeatedly smoothed out with the fingers line, different two on brush line apparatus 70
Brush line wheel 76 can use the hairbrush of different materials, two brush line wheels of such as one of them brush line apparatus 70
The 76 hairbrush such as steel brushes using hard material, two brush line wheels 76 employing of another one brush line apparatus 70 is soft
The hairbrush such as glue brush of property material, to reach optimum efficiency.
Seeing also Figure 13 to Figure 15, described material transferring device 80 includes position-limited rack 85, axially connects
The positioning sleeve 84 of this position-limited rack 85, axially wear the sliding tube 83 of this positioning sleeve 84, axially wear sliding tube
The drive rod 82 of 83, be fixed on sliding tube 83 and be connected with the top of drive rod 82 clamp assembly 88,
Rotating driving device 86 and retractable driving device 87.Described positioning sleeve 84 is fixing with position-limited rack 85 to be connected.?
In the present embodiment, this positioning sleeve 84 axially penetrates through the two ends up and down of this position-limited rack 85.It is to be appreciated that
In other embodiments, this positioning sleeve 84 and position-limited rack 85 can be integrally manufactured, or position-limited rack 85 can save
Slightly, this positioning sleeve 84 is directly anchored on the equipment of outside.Described sliding tube 83 can be relative to positioning sleeve 84
Sliding and rotate, described drive rod 82 can slide axially relative to sliding tube 83, described rotating driving device
86 are connected with sliding tube 83;Rotating driving device 86 drives clamp assembly 88 to rotate by sliding tube 83,
Described retractable driving device 87 is connected bottom drive rod 82, and retractable driving device 87 drives drive rod 82
Move up and down, so that clamp assembly 88 clamps material or unclamps material.
Described rotating driving device 86 includes the first installing rack 861, be articulated on the first installing rack 861
Rotating turret 863, connection rotating turret 863 and the second rocking bar 862 that two rocking bars 862 are connected with sliding tube 83
The connecting rod 864 of one end and support the first eccentric wheel 865 of second rocking bar 862 other end.Described rotating turret 863
Including upper rotating turret 866, lower rotating turret 868 and guide rod 867, described upper rotating turret 866 and positioning sleeve 84
Pivot joint, described guide rod 867 is fixing with upper rotating turret 866 and axially extending along sliding tube 83, described connecting rod
864 are connected with upper rotating turret 866 away from one end of the second rocking bar 862, described lower rotating turret 868 and sliding tube
83 fix and are slidably installed on guide rod 867, and sliding tube 83 is along the axial up and down motion of guide rod 867.Described first
Eccentric wheel 865 is connected with outside motor, when driven by motor the first eccentric wheel 865 rotates, and the first eccentric wheel
The lateral border contacted with the second rocking bar 862 on 865 slips over and supports the second rocking bar 862 and deflects the most progressively to side
Deviateing the second rocking bar 862, when the second rocking bar 862 deflects to side, connecting rod 864 is by upper rotating turret 866
The clamp assembly 88 driving sliding tube 83 to be connected with sliding tube 83 rotates.Described rotating driving device 86 is also
Including a return mechanism, when the lateral border deviation second contacted with the second rocking bar 862 on the first eccentric wheel 865
During rocking bar 862, return mechanism supports the second rocking bar 862 return, and meanwhile, the second rocking bar 862 passes through connecting rod
864 and rotating turret 863 drive clamp assembly 88 to rotate return.
Described retractable driving device 87 includes the second installing rack the 871, the 3rd rocking bar 872, return mechanism (figure
Do not show) and the second eccentric wheel 873, described 3rd rocking bar 872 one end and the second installing rack 871 pivot joint, this is the years old
Three rocking bar 872 other ends are supported in drive rod 82 lower end, and described return mechanism supports the 3rd rocking bar 872 around
Two installing racks 871 rotate so that the 3rd rocking bar 872 by one end of drive rod 82 support drive rod 82 to
Upper motion.Described second eccentric wheel 873 is located at above the 3rd rocking bar 872 and is resisted against on the 3rd rocking bar 872,
This second eccentric wheel 873 is connected with external motor, when the rotation of driven by motor the second eccentric wheel 873, the
Two eccentric wheels 873 and return mechanism drive the 3rd rocking bar 872 counter motion back and forth, so that the 3rd rocking bar 872
Support drive rod 82 to move up and down back and forth.
Described clamp assembly 88 includes top board 881, be articulated on top board 881 respectively 2 first rotating disks 882,
Connect the first eccentric contiguous block 883 and wherein one first rotating disk 882 the fixing the 3rd of 2 first rotating disks 882
Rocking bar 884 and connect the 3rd rocking bar 884 free end the second pull-push piece 885, be vertically installed in top board
Riser 886, guide plate 887 and two clamp bars 888 on 881.Described each first rotating disk 882 is by one turn
Axle (not shown) is fixing with a clamp bar 888 to be connected, and its shaft wears and is articulated on top board 881;Change
Sentence is talked about, and described first rotating disk 882 is arranged on the upside of top board 881, and described clamp bar 888 is arranged on top board
The downside of 881, connects by rotating shaft is fixing, and this rotating shaft can rotate relative to top board 881, described guide plate
Being articulated in the middle part of in the of 887 in vertical rod, this guide plate 887 is in " V " type, and guide plate 887 two ends are respectively with second
Pull-push piece 885, drive rod 82 upper end connect.The two ends of this first eccentric contiguous block 883 are respectively by a pin
Nail (figure is not marked) is connected with the eccentric position of 2 first rotating disks 882;Specifically, the first eccentric contiguous block 883
Two ends be positioned at contrary and left and right homonymies before and after 2 first rotating disks 882 with the junction of 2 first rotating disks 882
Position, one end of the first eccentric contiguous block 883 connects the right lateral side portion of one first rotating disk 882, the other end
Connect the forward right side portion of another the first rotating disk 882.When the second pull-push piece 885 pulls outside the 3rd rocking bar 884
When end is swung to the left thus rotated counterclockwise by the first corresponding rotating disk 82, it is right that this first rotating disk 82 drives
The linking arm answered side oscillation outward;It is simultaneously connected with the first eccentric contiguous block 883 of this first rotating disk 882 to the left
Mobile another first rotating disk 882 of drive rotates clockwise, thus drives another clamp bar 888 to be turned out, instead
It, when the second pull-push piece 885 promotes the upper end of the 3rd rocking bar 884 to swing to the right, described clamp bar 888 is mutual
Draw close.
When material transferring device 80 works, two clamp bars 888 of clamp assembly 88 are in open mode, and with
The Outboard Sections alignment of the transmission belt 639 of materials and parts conveyer 60, materials and parts conveyer 60 drives wick 10
Intermittent feeding, a wick 10 is delivered between two clamp bars 888 by materials and parts conveyer 60, and described stretching is driven
Dynamic device 87 drives the most described positioning sleeve of drive rod 82 84 to rise, during drive rod 82 moves upward,
Drive rod 82 pulls the outer end of rocking bar to swing laterally by the second pull-push piece 885, and two clamp bars 888 clamp lamp
Core.The returning device of retractable driving device 87 is further driven to drive rod 82 and moves upward, due to two clamp bars
888 are in clamped condition, and drive rod 82 drives clamp assembly 88 to move upward, simultaneously during moving upward
Clamp assembly 88 drives sliding tube 83 to move upward;First eccentric wheel 865 of described rotating driving device 86
Drive clamp assembly 88 to rotate, make clamp assembly 88 rotate to suitable angle, the wick on clamp bar 888 with
Rewinding dish 100 aligns, and after completing the angle adjustment of clamp assembly 88, retractable driving device 87 is by driving
Bar 82 drives drive rod 82 to decline, and makes the wick 10 of clamp assembly 88 be placed on the rewinding of intermittent rotation
On dish 100, driving pipe 82 to move further downward, clamp bar 888 unclamps wick, thereby, completes material
Once shift.After completing transfer, described retractable driving device 87 drives clamp assembly by bar 82 of overdriving
88 move upward and away from the wick on rewinding dish 100, and two clamp bars 888 clamp, described rotating driving device
86 drive clamp assembly 88 return, and after completing angle adjustment, described retractable driving device 87 drives fixture group
Part 88 moves downward, and two clamp bars 888 are opened, and aligns with next wick 10, to next wick 10
Shift.
See also Figure 16 to Figure 20, described rubbing device 90 include pedestal 92, four-drive device 93,
Oscillation adjuster 94, two swing arm 95, two twists thread assembly 96 and axial fitting 97, and the described 4th drives dress
Put 93 and oscillation adjuster 94 be assembled on pedestal 92, the respectively pivot joint of swing arm 95 upper end described in two
On oscillation adjuster 94, each assembly 96 correspondence that twists thread is installed in the lower end of a swing arm 95, described axle
Even part 97 two ends are connected with four-drive device 93, the assembly 96 that twists thread respectively, described four-drive device 93
The assembly 96 that twists thread is driven to work by axial fitting.
Described four-drive device 93 include one second motor 931, two power transmission shaft 932, output gear 933,
Two travelling gears 934, described output gear 933 is connected with the second motor 931, and the second motor 931 drives defeated
Going out gear 933 to rotate, described power transmission shaft 932 is in vertically arranged, and two power transmission shafts 932 are located at output gear 933
Both sides are also installed on the first pedestal 92 by bearing respectively, and described travelling gear 934 is installed in power transmission shaft 932
Upper end is also engaged with output gear 933.
Described oscillation adjuster 94 include installing plate 941, be articulated on installing plate 941 respectively 2 second
Rotating disk 942, the second eccentric contiguous block 943 connecting 2 second rotating disks 942 and wherein one second rotating disk 942
The 3rd rocking bar 944 fixed and the 3rd pull-push piece 945 of the free end connecting the 3rd rocking bar 944.Described
Each second rotating disk 942 is connected by a rotary shaft (not shown) is fixing with a swing arm 95, wherein rotates
Axle wears and is articulated on installing plate 941;In other words, described second rotating disk 942 is arranged on installing plate 941
Outside, described swing arm 95 is arranged on the inner side of installing plate 941, connects by rotary shaft is fixing, and is somebody's turn to do
Rotary shaft can be mounted opposite plate 941 and rotate.The two ends of this second eccentric contiguous block 943 are respectively by a pin
(figure is not marked) is connected with the eccentric position of 2 second rotating disks 942;Specifically, the second eccentric contiguous block 943
Two ends be positioned at the junction of 2 second rotating disks 942 that 2 second rotating disks about 942 are contrary and left and right homonymy
Position, one end of the second eccentric contiguous block 943 connects the top right side portion of one second rotating disk 942, the other end
Connect the bottom right sidepiece of another the second rotating disk 942.When the 3rd pull-push piece 945 pulls the upper of the 3rd rocking bar 944
When end is swung to the left thus rotated counterclockwise by the second corresponding rotating disk 942, this second rotating disk 942 drives
Corresponding swing arm 95 side oscillation outward;It is simultaneously connected with the second eccentric contiguous block 943 of this second rotating disk 942
It is moved to the left another second rotating disk 942 of drive to rotate clockwise, thus drives another swing arm 95 to be turned out,
Reach thus adjust two and twist thread the distance between assembly 96.Otherwise, the 3rd pull-push piece 945 promotes the 3rd rocking bar
When the upper end of 944 swings to the right, described swing arm 95 is mutually drawn close, and drives the wheel 963 that twists thread to enter wick 10
Row twists thread.
The described assembly 96 that twists thread includes keeper 961, the vertical rod 962 that is vertically installed on keeper 961 and
Being installed in the wheel 963 that twists thread of vertical rod 962 lower end, described keeper 961 is by fixture (figure is not marked) installing
On swing arm 95.Wherein, this keeper 961 is a bearing, and described vertical rod 962 can relative positioning part 961
Rotate.Each described vertical rod 962 is oppositely arranged with a power transmission shaft 932, and the two ends of described axial fitting 97 are respectively
It is connected with the upper end of vertical rod 962, the lower end of power transmission shaft.In the present embodiment, described axial fitting 97 is a chain,
Making swing arm 95 in rotation process, this axial fitting 97 is curved adjustment, prevents axial fitting 97 from supporting pendulum
Swing arm 95, affects swing arm 95 normal rotation.
During feeding, rewinding dish 100 is intermittent to be rotated, and described second motor 931 is carried by output gear 933
Dynamic two travelling gears 34 rotate backward, and in two travelling gear 934 counter rotation, described power transmission shaft passes through
Axial fitting 97, vertical rod 962 drive wheel 963 rotation that twists thread.The most described 3rd pull-push piece 945 pulls the 3rd
When the upper end of rocking bar 944 is swung to the left thus rotated counterclockwise by the second corresponding rotating disk 942, this is second years old
Rotating disk 942 drives swing arm 95 side oscillation outward of correspondence;It is simultaneously connected with the second inclined of this second rotating disk 942
Heart contiguous block 943 is moved to the left another second rotating disk 942 of drive and rotates clockwise, thus drives another to swing
Arm 95 is turned out, and the distance between assembly 96 that twists thread increases, and rewinding dish 100 drives wick 10 intermittent
Feeding, make wick 10 in jump to two twist thread wheel 963 between, the 3rd pull-push piece 945 promotes the 3rd rocking bar 944
Upper end when swinging to the right, described swing arm 95 is mutually drawn close, and drives the wheel 963 that twists thread to carry out wick 10
Twist thread, make conducting terminal 14 spirally be close on the main part 11 of wick 10, thereby, complete lamp
The transfer of core and working process.
In sum, integral processing apparatus of the present invention uses materials and parts conveyer 60, brush line apparatus 70, thing
Material transfer device 80, rubbing device 90 carry out feeding, brush line, material transfer respectively and twist thread wick 10
Processing, automatization level is high, it is not necessary to manual operation, uses manpower and material resources sparingly, and improves production efficiency, practicality
By force, the economic benefit of the enterprise of raising.It addition, described materials and parts conveyer 60 is by by the first regulation wheel 321
It is slidedly arranged on guide rail 21 with the second regulation wheel 322, the first regulation wheel 321 and second regulates wheel 322 to not
It is adjusted with the end of transfer rate, the length change at transmission belt 39 two ends that regulation is caused by speed difference,
Prevent the bad phenomenon such as the defective work piece, the deadlock that are caused by two ends transfer rate difference from occurring.
Embodiment described above only have expressed one embodiment of the present invention, and it describes more concrete and detailed,
But therefore can not be interpreted as the restriction to the scope of the claims of the present invention.It should be pointed out that, for this area
Those of ordinary skill for, without departing from the inventive concept of the premise, it is also possible to make some deformation and
Improving, these broadly fall into protection scope of the present invention.Therefore, the protection domain of patent of the present invention should be with appended
Claim is as the criterion.
Claims (10)
1. an integral processing apparatus, for carrying out feeding, bracing wire, material transfer and the place that twists thread to wick
Reason, it is characterised in that: include materials and parts conveyer, be located at the brush line apparatus above materials and parts conveyer, set
Rewinding dish in materials and parts conveyer end side, the material being located between rewinding dish and materials and parts conveyer turn
Moving device and be located at the rubbing device of rewinding dish side, described materials and parts conveyer carries out feeding, institute to wick
Stating brush line apparatus and the wick on materials and parts conveyer carries out brush line process, described material transferring device will complete
Wick after brush line processes is transferred on rewinding dish, and the wick on rewinding dish is twisted thread process by rubbing device,
Described materials and parts conveyer includes a frame, is arranged on frame upper rail and the feeding group being arranged in frame
Part, described feeding material component include first regulation wheel, second regulation wheel, be slidedly arranged on described guide rail two slides,
The first driving wheel of being arranged on the front end of materials and parts conveyer, the second of the rear end being arranged on materials and parts conveyer
The first driving means that driving wheel, the first driven pulley, the second driven pulley and the first driving wheel connect and the
Second driving means of two driving wheels connections and transmission belt, described first regulation wheel is installed near first main
On the slide of driving wheel, described second regulation wheel is installed on the slide of the second driving wheel, and described first is main
Driving wheel and the second driven pulley are located at the same side of guide rail, and described second driving wheel and the first driven pulley are located at guide rail
Opposite side;This transmission belt and the first driving wheel, the first driven pulley, the second driving wheel, the second driven pulley,
First regulation wheel and the second regulation wheel engagement, described transmission belt walks around outside one first driving wheel successively, first
The inner side of regulation wheel, the outside of the first driven pulley, outside the second driving wheel, the inner side of the second regulation wheel and the
The outside of two driven pulleys and return to the outside of the first driving wheel.
2. integral processing apparatus as claimed in claim 1, it is characterised in that: described first driving wheel,
First driven pulley, the second driving wheel, the second driven pulley are positioned at the corner of a quadrangle, and wherein first actively
Wheel and the second driving wheel are positioned at the diagonal angle of this quadrangle, and the connection shape of described transmission belt is H font.
3. integral processing apparatus as claimed in claim 1, it is characterised in that: described feeding material component also wraps
Including a plate, described connecting plate two ends are fixing with two slides respectively to be connected.
4. integral processing apparatus as claimed in claim 1, it is characterised in that: described brush line apparatus includes
Pedestal, arrangement of clutch, the 3rd driving means, two swing arms, two brush lines wheel and some chains, described from
Locking device and the 3rd driving means are assembled on pedestal, described swing arm upper end and pedestal pivot joint, each brush
Line wheel is articulated in the lower end of the swing arm of correspondence, and described chain connects the 3rd driving means and corresponding brush line
Wheel, described 3rd driving means drives brush line wheel to rotate in opposite directions by chain;Described arrangement of clutch includes solid
It is scheduled on the fixed plate of pedestal, the cam being articulated in fixed plate, connects the first rocking bar of this cam and connect
First pull-push piece of the other end of this first rocking bar, the opposite end of described cam supports with described swing arm respectively
Top, this first pull-push piece promotes the first rocking bar to drive cam rotation, regulates the spacing between two brush line wheels.
5. integral processing apparatus as claimed in claim 4, it is characterised in that: projection in the middle part of described cam
Having a limit shaft, this limit shaft is arranged in fixed plate lower end, and one end of described first rocking bar is spacing with cam
The fixing connection of axle, the other end and described first pull-push piece pivot joint.
6. integral processing apparatus as claimed in claim 4, it is characterised in that: described 3rd driving means
Including one first motor, the first gear and the second gear, described first gear is located at pedestal side and with first
Motor pivot joint, described first gear and the engagement of the second gear, this first gear, the second gear are by described biography
Defeated chain is connected with described brush line wheel respectively, and described first gear and the second gear all include a gear wheel and little tooth
Wheel, the gear wheel of described first gear and the second gear engages each other, and described each brush line wheel includes a connection
Axle and be fixed on the hairbrush at these connecting shaft two ends, described connecting shaft is additionally provided with a sprocket wheel, described first gear,
Little gear on second gear is connected with two brush line wheel upper sprocket wheels respectively by described chain.
7. integral processing apparatus as claimed in claim 1, it is characterised in that: described rubbing device includes
Pedestal, four-drive device, oscillation adjuster, two swing arms, two twist thread assembly and axial fitting, described
Four-drive device and oscillation adjuster are assembled on pedestal, and described two swing arm upper ends are articulated in respectively
On oscillation adjuster, each assembly correspondence that twists thread is installed in the lower end of a swing arm, described axial fitting two ends
Being connected with four-drive device, the assembly that twists thread respectively, described four-drive device is driven by axial fitting and twists thread
Component operation;Described oscillation adjuster includes installing plate, respectively pivot joint two rotating disks on a mounting board, company
Connect the eccentric contiguous block of two rotating disks threeth rocking bar fixing with a wherein rotating disk and be connected the 3rd rocking bar
3rd pull-push piece of free end, described each rotating disk is connected by a rotating shaft and a swing arm are fixing, this rotating shaft
Wear also pivot joint on a mounting board.
8. integral processing apparatus as claimed in claim 7, it is characterised in that: described four-drive device
Including one second motor, two power transmission shafts, an output gear, two travelling gears, described output gear and second
Motor connects, and the second driven by motor output gear rotates, and described power transmission shaft is vertically arranged, and two power transmission shafts set
In output gear both sides and being installed on pedestal by bearing respectively, described travelling gear is installed on power transmission shaft
End also engages with output gear, described in the assembly that twists thread include keeper, the vertical rod being vertically installed on keeper
And it being installed in the wheel that twists thread of vertical rod lower end, described keeper is installed on swing arm, and described vertical rod can be determined relatively
Position part rotates, and the two ends of described axial fitting are connected with the upper end of vertical rod, the lower end of power transmission shaft respectively.
9. integral processing apparatus as claimed in claim 1, it is characterised in that: described material transferring device
The sliding tube, the drive rod axially wearing sliding tube that including positioning sleeve, axially wear this positioning sleeve, it is fixed on
Clamp assembly, rotating driving device and the retractable driving device being connected on sliding tube and with the top of drive rod,
Described sliding tube can slide relative to positioning sleeve and rotate, and described drive rod can slide axially relative to sliding tube,
Described rotating driving device is connected with sliding tube;Rotating driving device drives clamp assembly to rotate by sliding tube,
Described retractable driving device is connected with the bottom of drive rod;Described retractable driving device drives drive rod upwards to transport
Time dynamic, this drive rod drives this clamp assembly and material the most described fixed after driving clamp assembly clamping material again
Position set rises;When retractable driving device drive drive rod move downward time, this drive rod drive clamp assembly and
Material drives this clamp assembly to unclamp described material after declining again.
10. integral processing apparatus as claimed in claim 9, it is characterised in that: described rotation drives dress
Put and include the first installing rack, the second rocking bar, rotating turret, connecting rod and the first eccentric wheel, described second rocking bar pivot
Being connected on the first installing rack, described rotating turret is connected with sliding tube, and described connecting rod two ends connect rotating turret respectively
And the second rocking bar one end, described first eccentric wheel supports the second rocking bar other end, and described rotating turret includes turning
Moving frame, lower rotating turret and guide rod, described upper rotating turret and positioning sleeve pivot joint, described guide rod is solid with upper rotating turret
Fixed and axially extending along sliding tube, described connecting rod is connected with upper rotating turret away from one end of the second rocking bar, institute
Stating lower rotating turret to fix and be slidably installed in sliding tube on guide rod, sliding tube is along the axial up and down motion of guide rod.
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CN201410408535.2A CN104241085B (en) | 2014-08-19 | 2014-08-19 | Integral processing apparatus |
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CN201410408535.2A CN104241085B (en) | 2014-08-19 | 2014-08-19 | Integral processing apparatus |
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CN104241085B true CN104241085B (en) | 2016-08-17 |
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CN107096856A (en) * | 2017-05-22 | 2017-08-29 | 镇江震东电光源有限公司 | It is a kind of to be used to detain the crimping device that silk seals row's machine transmission mechanism |
CN107096855A (en) * | 2017-05-22 | 2017-08-29 | 镇江震东电光源有限公司 | It is a kind of be used to detaining silk envelope row machine transmission mechanism smooth out with the fingers straight device |
CN107116160A (en) * | 2017-05-22 | 2017-09-01 | 镇江震东电光源有限公司 | It is a kind of to be used to detain the reshaping device that silk seals row's machine |
CN111430216B (en) * | 2020-04-24 | 2022-10-21 | 新沂市赛立科石英制品有限公司 | Core column manufacturing-based wire casting device |
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JPS53125382A (en) * | 1977-04-07 | 1978-11-01 | Toshiba Corp | Filament coil feed apparatus |
US4590976A (en) * | 1983-10-28 | 1986-05-27 | Kabushiki Kaisha Toshiba | Exhaust apparatus for electric lamps |
JPH06231737A (en) * | 1993-02-01 | 1994-08-19 | Hitachi Ltd | Arrangement and conveyance of elelctric lamp bulb |
CN2359802Y (en) * | 1998-10-12 | 2000-01-19 | 邱昱生 | Filament binding machine for lamp bulb |
CN102664139A (en) * | 2012-04-19 | 2012-09-12 | 德清明裕照明电器有限公司 | Feeding device for bulb sealing and exhausting production line |
CN204067305U (en) * | 2014-08-19 | 2014-12-31 | 刘晓 | Integral processing apparatus |
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JPS53125382A (en) * | 1977-04-07 | 1978-11-01 | Toshiba Corp | Filament coil feed apparatus |
US4590976A (en) * | 1983-10-28 | 1986-05-27 | Kabushiki Kaisha Toshiba | Exhaust apparatus for electric lamps |
JPH06231737A (en) * | 1993-02-01 | 1994-08-19 | Hitachi Ltd | Arrangement and conveyance of elelctric lamp bulb |
CN2359802Y (en) * | 1998-10-12 | 2000-01-19 | 邱昱生 | Filament binding machine for lamp bulb |
CN102664139A (en) * | 2012-04-19 | 2012-09-12 | 德清明裕照明电器有限公司 | Feeding device for bulb sealing and exhausting production line |
CN204067305U (en) * | 2014-08-19 | 2014-12-31 | 刘晓 | Integral processing apparatus |
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