CN104233572A - Imitated silk fabric - Google Patents
Imitated silk fabric Download PDFInfo
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- CN104233572A CN104233572A CN201410442552.8A CN201410442552A CN104233572A CN 104233572 A CN104233572 A CN 104233572A CN 201410442552 A CN201410442552 A CN 201410442552A CN 104233572 A CN104233572 A CN 104233572A
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Abstract
The invention discloses a preparation method of an imitated silk fabric. The preparation method comprises the following steps: 1) selecting materials: using BB.FDY diamond fully-drawn purely-spun yarns as warps and soybean protein fiber and milk protein fiber blended yarns as wefts; 2) conducting warp treatment: BB.FDY diamond fully-drawn yarns -->TW-N warping machine-->KSH300 filament sizing machine-->KB20 warp rebeaming machine-->TD leasing machine-->drawing-in-->A; 3) weft treatment: soybean protein fiber and milk protein fiber blended yarns-->winding-->B; 4) weaving A and B into a fabric by using a ZA205 air jet loom; 5) tidying.
Description
Technical field
The present invention relates to a kind of silk like fabric fabric and preparation method thereof, especially relate to the silk like fabric fabric of a kind of quality closely real silk.
Background technology
The market demand of silk like fabric is very large, on the market existing a lot of silk like fabric fabric, but feel and outward appearance still have a certain distance apart from real silk fabric.
Make silk-like fabric reach optimum efficiency, selecting of raw material is very crucial.From the cross sectional shape of silk raw material, silk is the fibroin of two dels, and outside parcel silk gum, therefore its gloss is elegant and poised.Real silk is protein fibre, and fibroin skin-friendly after practicing dye is excellent, soft, comfortable pleasant.
Blanching soya beans protein composite fiber has good physics, chemical property, and its single fiber fineness is minimum can to 0.9dtex, and fracture strength is higher than natural fabrics such as wool, cotton, silks, has good spinnability, is suitable for the high-grade fabric developing high-count and high-density.Polyester filament has that initial modulus is high, powerful large, fabric not easily wrinkles, heat resistance and the feature such as DIMENSIONAL STABILITY is better, ABRASION RESISTANCE is good, also has good gloss simultaneously.
Milk protein fiber is a kind of new Regenerated Protein Fiber, and main component is protein.By milk is anhydrated, degreasing, interpolation protein adhesive, rubbed up by milk protein and make milk slurry spinning solution, more obtained through special process such as dry method spray silk, stretching, dry setting, whole production process can not to environment.Milk protein fiber outward appearance is luxurious, gloss is pleasant, feel is soft and smooth, there is good physical and mechanical properties, containing more than 10 kinds of amino acid, hydrophilic radicals such as natural moisturizing factor and a large amount of hydroxyl, amino, carboxyl useful to human body, and the unconspicuous groove of the longitudinal surface presentation of fiber, make milk protein fiber have the excellent hygroscopicity of natural fabric and the good wet guilding of synthetic fiber, simultaneously can also nutrition, health care skin.
Prior art has disclosed the method for blanching soya beans protein composite fiber and polyester filament blending production silk like fabric, it had both had filament yarn fabric good luster, lightweight, quality is well-pressed, smooth, the soft soft glutinous style and features of feel, can highlight again the good characteristic of composite fiber with soybean protein.But in actual mechanical process, although find that the fabric prepared is soft, skin-friendly is strong not, and wearing comfort still has a certain distance apart from real silk fabric.
The present invention aims to provide a kind of new silk like fabric fabric processing technology, and it carries out the improvement of technique in prior art, produces the silk like fabric fabric of quality closely real silk.
Summary of the invention
Based on the shortcoming that background technology exists, the present invention is directed to the shortcoming of current silk like fabric fabric, provide a kind of new silk like fabric fabric production technology, it can produce the excellent silk like fabric fabric of quality closely real silk.
Technical scheme of the present invention is as follows:
(1) selection: warp thread is adopted as BB.FDY diamond filament drafting silk Pure Yarn, and weft yarn chooses soybean fiber and milk protein fiber blended yarn;
(2) warp thread process: BB.FDY diamond filament drafting silk → TW-N type warping machines → KSH300 type slurry silk machine → KB20 type warp rebeaming machine → TD type splitting machine → pass → A;
(3) weft yarn process: soybean fiber and milk protein fiber blended yarn → doff → B;
(4) A with B ZA205i air-jet loom weaving becomes cloth;
(5) arrange.
Preferably, step (2) described speed of beaming is set to 300m/min, and single yarn tension reaches 23.5cN;
Preferably, step (2) described sizing: the speed of a motor vehicle is set to 200m/min; The rate of sizing controls about 8%, and formula of size is according to mass percent: ZS805F acrylic acid 8%, PVA205MB1%, shitosan 2%, collagen 1%, antistatic additive 0.2%, and all the other are water;
Preferably, step (3) described soybean fiber and milk protein fiber are according to mass percent 7:3 ~ 5:5 blending;
Preferably, step (3) described winding process, for bobbin winder tension pulley weight is transferred to 6 ~ 7g, makes a yarn hardness control at 55 °, reaches the normal instructions for use be shaped;
Preferably, the described ZA205i air-jet loom weaving of step (4) is set to: loom speed 500r/min, back beam height 40 ~ 42mm, warp stop frame height 62mm, opening angle is 310 °, main jet air pressure 3.8kg/cm2, auxiliary jet pressure 3.8 ~ 4.0kg/cm2, Filling Insertion Time 90 °, wefting insertion arrives 220 °, warp tension 1800N;
Preferably, the arrangement process of step (5) is: wetting silk like fabric cloth, then with 1.8 ~ 2.0% (owf) papain, 0.8 ~ 1.0% (owf) beta-glucosidase is at 40 DEG C, pH=7.0 process 30min afterwash, dries.
Usefulness of the present invention is:
1, the silk like fabric Fabric Simulation silk that obtains of the present invention is effective, and have that skin-friendly is good, good luster, lightweight, smooth, feel is soft soft glutinous, quality is very close to real silk;
2, production technology is optimized, according to yarn property and product purpose, Density reasonable in design and institutional framework, and the relation considering yarn and institutional framework, draw a kind of simple to operate, can obtain the production method of excellent performance fabric;
3, ferment treatment temperature is low, less energy consumption, can not cause environmental pollution, belongs to green technology;
Detailed description of the invention
Embodiment 1:
(1) selection: warp thread is adopted as BB.FDY diamond filament drafting silk Pure Yarn, and weft yarn chooses soybean fiber and milk protein fiber blended yarn;
(2) warp thread process: BB.FDY diamond filament drafting silk → TW-N type warping machines → KSH300 type slurry silk machine → KB20 type warp rebeaming machine → TD type splitting machine → pass → A;
(3) weft yarn process: soybean fiber and milk protein fiber blended yarn → doff → B;
(4) A with B ZA205i air-jet loom weaving becomes cloth;
(5) arrange.
Step (2) described speed of beaming is set to 300m/min, and single yarn tension reaches 23.5cN;
Step (2) described sizing: the speed of a motor vehicle is set to 200m/min; The rate of sizing controls about 8%, and formula of size is according to mass percent: ZS805F acrylic acid 8%, PVA205MB1%, shitosan 2%, collagen 1%, antistatic additive 0.2%, and all the other are water;
Step (3) described soybean fiber and milk protein fiber are according to mass percent 7:3 blending;
Step (3) described winding process, for bobbin winder tension pulley weight is transferred to 6g, makes a yarn hardness control at 55 °, reaches the normal instructions for use be shaped;
The described ZA205i air-jet loom weaving of step (4) is set to: loom speed 500r/min, back beam height 40 ~ 42mm, warp stop frame height 62mm, opening angle is 310 °, main jet air pressure 3.8kg/cm2, auxiliary jet pressure 3.8 ~ 4.0kg/cm2, Filling Insertion Time 90 °, wefting insertion arrives 220 °, warp tension 1800N;
The arrangement process of step (5) is: wetting silk like fabric cloth, then with 2.0% (owf) papain, 1.0% (owf) beta-glucosidase is at 40 DEG C, and pH=7.0 process 30min afterwash, dries.
Can observe obtained silk like fabric Fabric Simulation silk effective, have that skin-friendly is good, good luster, lightweight, smooth, feel is soft soft glutinous, quality is very close to real silk.
Embodiment 2:
(1) selection: warp thread is adopted as BB.FDY diamond filament drafting silk Pure Yarn, and weft yarn chooses soybean fiber and milk protein fiber blended yarn;
(2) warp thread process: BB.FDY diamond filament drafting silk → TW-N type warping machines → KSH300 type slurry silk machine → KB20 type warp rebeaming machine → TD type splitting machine → pass → A;
(3) weft yarn process: soybean fiber and milk protein fiber blended yarn → doff → B;
(4) A with B ZA205i air-jet loom weaving becomes cloth;
(5) arrange.
Step (2) described speed of beaming is set to 300m/min, and single yarn tension reaches 23.5cN;
Step (2) described sizing: the speed of a motor vehicle is set to 200m/min; The rate of sizing controls about 8%, and formula of size is according to mass percent: ZS805F acrylic acid 8%, PVA205MB1%, shitosan 2%, collagen 1%, antistatic additive 0.2%, and all the other are water;
Step (3) described soybean fiber and milk protein fiber are according to mass percent 6:4 blending;
Step (3) described winding process, for bobbin winder tension pulley weight is transferred to 7g, makes a yarn hardness control at 55 °, reaches the normal instructions for use be shaped;
The described ZA205i air-jet loom weaving of step (4) is set to: loom speed 500r/min, back beam height 40 ~ 42mm, warp stop frame height 62mm, opening angle is 310 °, main jet air pressure 3.8kg/cm2, auxiliary jet pressure 3.8 ~ 4.0kg/cm2, Filling Insertion Time 90 °, wefting insertion arrives 220 °, warp tension 1800N;
The arrangement process of step (5) is: wetting silk like fabric cloth, then with 1.8% (owf) papain, 1.0% (owf) beta-glucosidase is at 40 DEG C, and pH=7.0 process 30min afterwash, dries.
Can observe obtained silk like fabric Fabric Simulation silk effective, have that skin-friendly is good, good luster, lightweight, smooth, feel is soft soft glutinous, quality is very close to real silk.
Embodiment 3:
(1) selection: warp thread is adopted as BB.FDY diamond filament drafting silk Pure Yarn, and weft yarn chooses soybean fiber and milk protein fiber blended yarn;
(2) warp thread process: BB.FDY diamond filament drafting silk → TW-N type warping machines → KSH300 type slurry silk machine → KB20 type warp rebeaming machine → TD type splitting machine → pass → A;
(3) weft yarn process: soybean fiber and milk protein fiber blended yarn → doff → B;
(4) A with B ZA205i air-jet loom weaving becomes cloth;
(5) arrange.
Step (2) described speed of beaming is set to 300m/min, and single yarn tension reaches 23.5cN;
Step (2) described sizing: the speed of a motor vehicle is set to 200m/min; The rate of sizing controls about 8%, and formula of size is according to mass percent: ZS805F acrylic acid 8%, PVA205MB1%, shitosan 2%, collagen 1%, antistatic additive 0.2%, and all the other are water;
Step (3) described soybean fiber and milk protein fiber are according to mass percent 5:5 blending;
Step (3) described winding process, for bobbin winder tension pulley weight is transferred to 7g, makes a yarn hardness control at 55 °, reaches the normal instructions for use be shaped;
The described ZA205i air-jet loom weaving of step (4) is set to: loom speed 500r/min, back beam height 40 ~ 42mm, warp stop frame height 62mm, opening angle is 310 °, main jet air pressure 3.8kg/cm2, auxiliary jet pressure 3.8 ~ 4.0kg/cm2, Filling Insertion Time 90 °, wefting insertion arrives 220 °, warp tension 1800N;
The arrangement process of step (5) is: wetting silk like fabric cloth, then with 1.9% (owf) papain, 0.9% (owf) beta-glucosidase is at 40 DEG C, and pH=7.0 process 30min afterwash, dries.
Can observe obtained silk like fabric Fabric Simulation silk effective, have that skin-friendly is good, good luster, lightweight, smooth, feel is soft soft glutinous, quality is very close to real silk.
Embodiment 4:
(1) selection: warp thread is adopted as BB.FDY diamond filament drafting silk Pure Yarn, and weft yarn chooses soybean fiber and milk protein fiber blended yarn;
(2) warp thread process: BB.FDY diamond filament drafting silk → TW-N type warping machines → KSH300 type slurry silk machine → KB20 type warp rebeaming machine → TD type splitting machine → pass → A;
(3) weft yarn process: soybean fiber and milk protein fiber blended yarn → doff → B;
(4) A with B ZA205i air-jet loom weaving becomes cloth;
(5) arrange.
Step (2) described speed of beaming is set to 300m/min, and single yarn tension reaches 23.5cN;
Step (2) described sizing: the speed of a motor vehicle is set to 200m/min; The rate of sizing controls about 8%, and formula of size is according to mass percent: ZS805F acrylic acid 8%, PVA205MB1%, shitosan 2%, collagen 1%, antistatic additive 0.2%, and all the other are water;
Step (3) described soybean fiber and milk protein fiber are according to mass percent 5:5 blending;
Step (3) described winding process, for bobbin winder tension pulley weight is transferred to 7g, makes a yarn hardness control at 55 °, reaches the normal instructions for use be shaped;
The described ZA205i air-jet loom weaving of step (4) is set to: loom speed 500r/min, back beam height 40 ~ 42mm, warp stop frame height 62mm, opening angle is 310 °, main jet air pressure 3.8kg/cm2, auxiliary jet pressure 3.8 ~ 4.0kg/cm2, Filling Insertion Time 90 °, wefting insertion arrives 220 °, warp tension 1800N;
The arrangement process of step (5) is: wetting silk like fabric cloth, then with 1.9% (owf) papain, 0.9% (owf) beta-glucosidase is at 40 DEG C, and pH=7.0 process 30min afterwash, dries.
Can observe obtained silk like fabric Fabric Simulation silk effective, have that skin-friendly is good, good luster, lightweight, smooth, feel is soft soft glutinous, quality is very close to real silk.
Embodiment 5:
(1) selection: warp thread is adopted as BB.FDY diamond filament drafting silk Pure Yarn, and weft yarn chooses soybean fiber and milk protein fiber blended yarn;
(2) warp thread process: BB.FDY diamond filament drafting silk → TW-N type warping machines → KSH300 type slurry silk machine → KB20 type warp rebeaming machine → TD type splitting machine → pass → A;
(3) weft yarn process: soybean fiber and milk protein fiber blended yarn → doff → B;
(4) A with B ZA205i air-jet loom weaving becomes cloth;
(5) arrange.
Step (2) described speed of beaming is set to 300m/min, and single yarn tension reaches 23.5cN;
Step (2) described sizing: the speed of a motor vehicle is set to 200m/min; The rate of sizing controls about 8%, and formula of size is according to mass percent: ZS805F acrylic acid 8%, PVA205MB1%, shitosan 2%, collagen 1%, antistatic additive 0.2%, and all the other are water;
Step (3) described soybean fiber and milk protein fiber are according to mass percent 3:7 blending;
Step (3) described winding process, for bobbin winder tension pulley weight is transferred to 6g, makes a yarn hardness control at 55 °, reaches the normal instructions for use be shaped;
The described ZA205i air-jet loom weaving of step (4) is set to: loom speed 500r/min, back beam height 40 ~ 42mm, warp stop frame height 62mm, opening angle is 310 °, main jet air pressure 3.8kg/cm2, auxiliary jet pressure 3.8 ~ 4.0kg/cm2, Filling Insertion Time 90 °, wefting insertion arrives 220 °, warp tension 1800N;
The arrangement process of step (5) is: wetting silk like fabric cloth, then with 2.0% (owf) papain, 0.8% (owf) beta-glucosidase is at 40 DEG C, and pH=7.0 process 30min afterwash, dries.
Can observe obtained silk like fabric Fabric Simulation silk effective, have that skin-friendly is good, good luster, lightweight, smooth, feel is soft soft glutinous, quality is very close to real silk.
In sum, the present invention, by Optimization Technology, the especially design of sizing agent and finishing agent, overcomes the imperfect shortcoming of prior art silk like fabric skin-friendly, obtains a kind of quality very close to real silk, the silk like fabric fabric of excellent performance.
The above; be only the present invention's preferably detailed description of the invention; but protection scope of the present invention is not limited thereto; anyly be familiar with those skilled in the art in the technical scope that the present invention discloses; be equal to according to technical scheme of the present invention and inventive concept thereof and replace or change, all should be encompassed within protection scope of the present invention.
Claims (2)
1. a preparation method for silk like fabric fabric, is characterized in that step is as follows:
(1) selection: warp thread is adopted as BB.FDY diamond filament drafting silk Pure Yarn, and weft yarn chooses soybean fiber and milk protein fiber blended yarn;
(2) warp thread process: BB.FDY diamond filament drafting silk → TW-N type warping machines → KSH300 type slurry silk machine → KB20 type warp rebeaming machine → TD type splitting machine → pass → A;
(3) weft yarn process: soybean fiber and milk protein fiber blended yarn → doff → B;
(4) A with B ZA205i air-jet loom weaving becomes cloth;
(5) arrange;
Described step (2) described speed of beaming is set to 300 m/min, and single yarn tension reaches 23.5 cN;
Described step (2) described sizing: the speed of a motor vehicle is set to 200m/min; The rate of sizing controls at about 8 %, and formula of size is according to mass percent: ZS805F acrylic acid 8%, PVA205MB 1%, shitosan 2%, collagen 1%, antistatic additive 0.2%, and all the other are water;
Described step (3) described soybean fiber and milk protein fiber are according to mass percent 7:3 ~ 5:5 blending;
Described step (3) described winding process, for bobbin winder tension pulley weight is transferred to 6 ~ 7 g, makes a yarn hardness control at 55 °, reaches the normal instructions for use be shaped;
The described ZA205i air-jet loom weaving of described step (4) is set to: loom speed 500r/min, back beam height 40 ~ 42mm, warp stop frame height 62mm, opening angle is 310 °, main jet air pressure 3.8kg/cm2, auxiliary jet pressure 3.8 ~ 4.0kg/cm2, Filling Insertion Time 90 °, wefting insertion arrives 220 °, warp tension 1800N;
The arrangement process of described step (5) is: wetting silk like fabric cloth, then with 1.8 ~ 2.0% (owf) papain, 0.8 ~ 1.0% (owf) beta-glucosidase is at 40 DEG C, and pH=7. 0 process 30 min afterwash, dries.
2. the silk like fabric fabric for preparing of preparation method according to claim 1.
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| CN201410442552.8A CN104233572B (en) | 2014-09-02 | 2014-09-02 | A kind of silk like fabric fabric |
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| CN201410442552.8A CN104233572B (en) | 2014-09-02 | 2014-09-02 | A kind of silk like fabric fabric |
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| CN104233572A true CN104233572A (en) | 2014-12-24 |
| CN104233572B CN104233572B (en) | 2016-04-27 |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104947277A (en) * | 2015-06-01 | 2015-09-30 | 南通市跃达针织服饰有限公司 | Milk protein fiber textile technology |
| CN106283605A (en) * | 2016-08-31 | 2017-01-04 | 福建金苑服饰有限公司 | A kind of silk Facsimile fabric production method |
| CN107761224A (en) * | 2017-11-30 | 2018-03-06 | 英泰时尚服饰（苏州）有限公司 | The printing technology of Silk-Like |
| CN109930282A (en) * | 2019-01-21 | 2019-06-25 | 杭州丝绸之路文化艺术有限公司 | The preparation method of blended silk like fabric fabric |
| CN111560687A (en) * | 2020-05-25 | 2020-08-21 | 潘燚 | Thermal-inductance warm-keeping functional fabric and preparation method thereof |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104947277A (en) * | 2015-06-01 | 2015-09-30 | 南通市跃达针织服饰有限公司 | Milk protein fiber textile technology |
| CN106283605A (en) * | 2016-08-31 | 2017-01-04 | 福建金苑服饰有限公司 | A kind of silk Facsimile fabric production method |
| CN107761224A (en) * | 2017-11-30 | 2018-03-06 | 英泰时尚服饰（苏州）有限公司 | The printing technology of Silk-Like |
| CN109930282A (en) * | 2019-01-21 | 2019-06-25 | 杭州丝绸之路文化艺术有限公司 | The preparation method of blended silk like fabric fabric |
| CN111560687A (en) * | 2020-05-25 | 2020-08-21 | 潘燚 | Thermal-inductance warm-keeping functional fabric and preparation method thereof |
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| Publication number | Publication date |
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| CN104233572B (en) | 2016-04-27 |
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Address after: 313100 Huzhou, Changxing County, Zhejiang Province Patentee after: Zhejiang Spring Textile Limited by Share Ltd Address before: 313000 Huzhou, Changxing County, Zhejiang Province Patentee before: ZHEJIANG QUANNENG TEXTILE CO., LTD. |
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